Expansion bolt wire rod phosphating device

Abstract

The utility model discloses an expansion bolt wire rod phosphating device which comprises a phosphating pool and a lifting appliance, and the lifting appliance comprises a fixed frame, a movable frame and a vibrating mechanism; the fixed frame comprises a fixed cross beam, a fixed vertical arm and a fixed base; the movable frame comprises a movable cross beam, a movable vertical arm and a supporting arm; the vibration mechanism comprises a rotating power source, a rotating shaft, eccentric wheels, roller assemblies, guide rods and guide sleeves, the rotating power source and the guide sleeves are fixedly connected with the fixing frame, the rotating shaft is rotationally connected with the fixing frame, the roller assemblies are installed on the two sides of the lower end of the movable cross beam, and the eccentric wheels are fixedly installed on the rotating shaft and correspond to the roller assemblies one to one. The eccentric wheel is in rolling connection with a wheel body of the roller assembly, and the guide rod is fixedly installed on the movable cross beam and is in sliding connection with the guide sleeve. The rotating power source drives the rotating shaft and the eccentric wheel to rotate, the eccentric wheel drives the roller assembly, the movable frame and the wire to move up and down, the wire makes full contact with acid liquor, and the phosphating effect is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of wire material processing, in particular to a phosphating device for expansion bolt wire materials. Background Art

[0002] The wire used in expansion bolt production requires phosphating. Phosphating involves a chemical and electrochemical reaction that forms a phosphate conversion coating, known as a phosphate film. The primary purpose of phosphating is to protect the base metal, preventing corrosion to a certain extent. Current phosphating equipment typically uses a hoist to lift the wire directly into the phosphating tank, where it is immersed in the acid solution for a period of time before being removed.

[0003] Existing slings can only hang wires but cannot drive them to move, causing the wires to remain basically motionless during the phosphating process. Because each coil of wire is in close contact with each other, the pickling liquid has low fluidity and the acid is not easy to enter the contact surface of the wires, resulting in insufficient phosphating of the contact surface, affecting the phosphating treatment effect and wire quality. Utility Model Content

[0004] Based on this, it is necessary to provide an expansion bolt wire phosphating device to address the above technical problems.

[0005] In order to achieve the above-mentioned purpose, the utility model provides an expansion bolt wire phosphating device, including a phosphating tank and a sling, the sling includes a fixed frame, a movable frame, and a vibration mechanism, the phosphating tank can support the fixed frame, the movable frame includes a movable crossbeam, a movable vertical arm, and a supporting arm, the lower end of the movable crossbeam is fixed with a movable vertical arm, and the lower end of the movable vertical arm is fixed with a supporting arm; the vibration mechanism includes a rotating power source, a rotating shaft, an eccentric wheel, a roller assembly, a guide rod, and a guide sleeve, the rotating power source and the guide sleeve are fixedly connected to the fixed frame, the rotating shaft is rotatably connected to the fixed frame, roller assemblies are installed on both sides of the lower end of the movable crossbeam, the eccentric wheel is fixedly installed on the rotating shaft, the eccentric wheel and the roller assembly correspond one to one, the eccentric wheel and the wheel body of the roller assembly are rollingly connected, the guide rod is fixedly installed on the movable crossbeam, and the guide rod and the guide sleeve are slidably connected.

[0006] Preferably, the fixing frame includes a fixed crossbeam, a fixed vertical arm, and a fixed base. The fixed crossbeam is located directly above the movable crossbeam. Fixed vertical arms are fixed at both ends of the fixed crossbeam, and fixed bases are fixed at the lower ends of the fixed vertical arms.

[0007] Preferably, a first bearing is embedded in the fixed vertical arm, and the rotating shaft is rotatably connected to the first bearing.

[0008] Preferably, a bearing seat is fixed on the fixed base, a second bearing is installed in the bearing seat, and the rotating shaft is rotatably connected to the second bearing.

[0009] Preferably, a bayonet is provided on the fixed base, a holder corresponding to the fixed base is fixed on the phosphating tank, and a clamping column engaged with the bayonet is fixed on the holder.

[0010] Preferably, a lifting lug is fixed to the upper end of the fixed beam.

[0011] Preferably, a mounting seat is installed on the fixed beam, the rotating power source is fixedly installed on the mounting seat, a driving sprocket is installed on the output end of the rotating power source, a driven sprocket is installed on the rotating shaft, and the driving sprocket and the driven sprocket are connected by a chain transmission.

[0012] Preferably, the movable vertical arm is provided with an opening for the movement of the rotating shaft.

[0013] Preferably, a limiting block is fixed on one end of the support arm away from the movable vertical arm.

[0014] Compared with the existing technology, this technical solution has at least one of the following beneficial effects: the rotating shaft and eccentric wheel are driven to rotate by a rotating power source, and the eccentric wheel drives the roller assembly, movable frame, and wire to move up and down, so that the wire is fully in contact with the acid solution, thereby improving the phosphating treatment effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic structural diagram of an expansion bolt wire phosphating device according to an embodiment;

[0016] Figure 2 This is a structural diagram of a spreader according to an embodiment;

[0017] Figure 3 for Figure 1 Sectional view along line AA;

[0018] Figure 4 This is a left side view of an expansion bolt wire phosphating device according to one embodiment;

[0019] In the figure, 1. phosphating tank; 11. holder; 12. holder column; 2. sling; 21. fixed frame; 211. fixed beam; 212. fixed vertical arm; 213. fixed base; 214. first bearing; 215. bearing seat; 216. second bearing; 217. bayonet; 218. lifting lug; 22. movable frame; 221. movable beam; 222. movable vertical arm; 223. supporting arm; 224. opening; 225. limit block; 23. vibration mechanism; 231. rotary power source; 232. rotating shaft; 233. eccentric wheel; 234. roller assembly; 235. guide rod; 236. guide sleeve; 237. driving sprocket; 238. driven sprocket; 239. chain. DETAILED DESCRIPTION

[0020] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0021] See also Figures 1 to 4 The embodiment of the present application provides a phosphating device for expansion bolt wire, including a phosphating tank 1 and a sling 2, the sling 2 including a fixed frame 21, a movable frame 22, and a vibration mechanism 23, the phosphating tank 1 can support the fixed frame 21, the movable frame 22 includes a movable crossbeam 221, a movable vertical arm 222, and a supporting arm 223, the lower end of the movable crossbeam 221 is fixed with a movable vertical arm 222, the lower end of the movable vertical arm 222 is fixed with a supporting arm 223, and the supporting arm 223 is used to mount the wire; the vibration mechanism 23 includes a rotating power source 231, a rotating shaft 232, an eccentric wheel 233, a roller assembly 234, and a guide rod 2 35. Guide sleeves 236. Two guide rods 235 and two guide sleeves 236 are provided. The rotary power source 231 and guide sleeve 236 are both fixedly connected to the fixed frame 21. The rotating shaft 232 is rotatably connected to the fixed frame 21. Roller assemblies 234 are mounted on both sides of the lower end of the movable crossbeam 221. Eccentric wheels 233 are fixedly mounted on the rotating shaft 232. The eccentric wheels 233 correspond to the roller assemblies 234 one-to-one and are in rolling connection with the wheel bodies of the roller assemblies 234. The guide rods 235 are fixedly mounted on the movable crossbeam 221 and are slidably connected to the guide sleeves 236. The rotary power source 231 drives the rotating shaft 232 to rotate, thereby driving the eccentric wheels 233 to rotate. Under the guidance of the guide rods 235 and guide sleeves 236, the eccentric wheels 233 drive the roller assemblies 234, the movable frame 22, and the wire rods to move up and down, ensuring that the wire rods are fully exposed to the acid solution and improving the phosphating treatment effect.

[0022] The fixed frame 21 includes a fixed beam 211, a fixed arm 212, and a fixed base 213. The fixed beam 211 is located directly above the movable beam 221. The fixed arms 212 are fixed at both ends of the fixed beam 211, and the fixed base 213 is fixed at the lower end of the fixed arms 212. The guide sleeve 236 is fixed to the fixed beam 211.

[0023] To rotatably mount the rotating shaft 232 on the fixed frame 21, a first bearing 214 is embedded in the fixed vertical arm 212, and the rotating shaft 232 is rotatably connected to the first bearing 214. The first bearing 214 is embedded in both fixed vertical arms 212. The first bearing 214 can be a deep groove ball bearing to stably support the rotation of the rotating shaft 232.

[0024] To further enhance the support stability of the rotating shaft 232, a bearing seat 215 is fixed to the fixed base 213. A second bearing 216 is mounted within the bearing seat 215. The rotating shaft 232 is rotatably connected to the second bearing 216. The bearing seats 215 are fixed to the two fixed bases 213. The second bearing 216 uses a deep groove ball bearing to stably support the rotation of the rotating shaft 232. The first bearing 214 and the second bearing 216 are located on either side of the eccentric 233, providing stable support for the rotating shaft 232, allowing the eccentric 233 to stably drive the roller assembly 234 up and down.

[0025] To facilitate positioning of the sling 2 during phosphating, limit its significant movement, and prevent it from tipping over, a retaining hole 217 is provided on the fixed base 213. A retaining seat 11 corresponding to the fixed base 213 is fixed to the phosphating tank 1. A retaining post 12 is fixed to the retaining seat 11 and engages with the retaining hole 217. The retaining post 12 is slightly smaller than the retaining hole 217, facilitating its insertion. The retaining post 12 and retaining hole 217 restrict movement of the fixed base 213.

[0026] For the convenience of moving the sling 2, a lifting lug 218 is fixed on the upper end of the fixed crossbeam 211, and the lifting lug 218 is set to two. The lifting lug 218 is connected by the hook of the lifting equipment to drive the sling 2 to move.

[0027] To facilitate the installation of the rotary power source 231, a mounting base is provided on the fixed crossbeam 211. The rotary power source 231 is fixedly mounted on the mounting base. The rotary power source 231 uses a reduction motor, or alternatively, a reduction pneumatic motor or a low-speed hydraulic motor. A driving sprocket 237 is mounted on the output end of the rotary power source 231, and a driven sprocket 238 is mounted on the rotating shaft 232. The driving sprocket 237 and the driven sprocket 238 are connected by a chain 239. The rotary power source 231 drives the driving sprocket 237 to rotate. The driving sprocket 237 drives the driven sprocket 238 and the rotating shaft 232 to rotate via the chain 239. The rotation of the driving sprocket 237 drives the eccentric wheel 233 to rotate. As the eccentric wheel 233 rotates, it continuously lifts the roller assembly 234, causing the roller assembly 234 to vibrate up and down. This in turn drives the movable frame 22 and the wire rod to move up and down, ensuring that the wire rod is fully exposed to the acid solution and improving the phosphating treatment effect.

[0028] To prevent the movable arm 222 from interfering with the shaft 232 when the movable frame 22 moves up and down, an opening 224 is provided on the movable arm 222 for the shaft 232 to move. When the movable arm 222 moves up and down, the shaft 232 is always located in the opening 224 and does not contact or interfere with the movable arm 222.

[0029] In order to prevent the wire from escaping from the support arm 223 in the phosphating tank 1, a fixed limit block 225 is provided at one end of the support arm 223 away from the movable arm 222. The limit block 225 can block the wire on the support arm 223 and prevent the wire from sliding out of the support arm 223.

[0030] The working principle of this embodiment is as follows:

[0031] The wire to be phosphated is mounted on the support arm 223, connected to the lifting lug 218 through external lifting equipment, and the sling 2 is hoisted to the phosphating tank 1. The fixed base 213 is moved to the clamping seat 11, and the clamping column 12 is clamped into the clamping hole 217 to achieve the positioning of the fixed frame 21. At this time, the wire is immersed in the acid solution of the phosphating tank 1;

[0032] Subsequently, the rotary power source 231 is started, and the rotary power source 231 drives the rotating shaft 232 and the eccentric wheel 233 to rotate. The eccentric wheel 233 drives the roller assembly 234 to vibrate up and down, thereby driving the movable frame 22 and the wire to move up and down, so that the wire is fully in contact with the acid solution, thereby improving the phosphating treatment effect.

[0033] It should be noted that those skilled in the art may make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be based on the appended claims.

[0034] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.

[0035] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0036] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

Claims

1. A phosphating device for expansion bolt wire, comprising a phosphating tank (1) and a hanger (2), characterized in that: The sling (2) includes a fixed frame (21), a movable frame (22), and a vibration mechanism (23). The phosphating tank (1) can support the fixed frame (21). The movable frame (22) includes a movable crossbeam (221), a movable vertical arm (222), and a supporting arm (223). The lower end of the movable crossbeam (221) is fixed with the movable vertical arm (222), and the lower end of the movable vertical arm (222) is fixed with the supporting arm (223). The vibration mechanism (23) includes a rotating power source (231), a rotating shaft (232), an eccentric wheel (233), a roller assembly (234), a guide rod (235), a guide sleeve (236), and a rotating shaft (237). ), the rotating power source (231) and the guide sleeve (236) are both fixedly connected to the fixed frame (21), the rotating shaft (232) is rotatably connected to the fixed frame (21), roller assemblies (234) are installed on both sides of the lower end of the movable crossbeam (221), the eccentric wheel (233) is fixedly installed on the rotating shaft (232), the eccentric wheel (233) and the roller assembly (234) are in one-to-one correspondence, the eccentric wheel (233) and the wheel body of the roller assembly (234) are rollingly connected, the guide rod (235) is fixedly installed on the movable crossbeam (221), and the guide rod (235) and the guide sleeve (236) are slidably connected.

2. The expansion bolt wire phosphating device according to claim 1, characterized in that: The fixed frame (21) comprises a fixed crossbeam (211), a fixed vertical arm (212), and a fixed base (213). The fixed crossbeam (211) is located directly above the movable crossbeam (221). The fixed vertical arms (212) are fixed at both ends of the fixed crossbeam (211), and the fixed base (213) is fixed at the lower end of the fixed vertical arm (212).

3. The expansion bolt wire phosphating device according to claim 2, characterized in that: A first bearing (214) is embedded in the fixed vertical arm (212), and the rotating shaft (232) is rotatably connected to the first bearing (214).

4. The expansion bolt wire phosphating device according to claim 3, characterized in that: A bearing seat (215) is fixed on the fixed base (213), a second bearing (216) is installed in the bearing seat (215), and the rotating shaft (232) is rotatably connected to the second bearing (216).

5. The expansion bolt wire phosphating device according to claim 2, characterized in that: A bayonet (217) is provided on the fixed base (213), a holder (11) corresponding to the fixed base (213) is fixed on the phosphating tank (1), and a clamping column (12) engaging with the bayonet (217) is fixed on the holder (11).

6. The expansion bolt wire phosphating device according to claim 2, characterized in that: A lifting lug (218) is fixed to the upper end of the fixed crossbeam (211).

7. The expansion bolt wire phosphating device according to claim 2, characterized in that: A mounting seat is mounted on the fixed crossbeam (211), a rotating power source (231) is fixedly mounted on the mounting seat, a driving sprocket (237) is mounted on the output end of the rotating power source (231), a driven sprocket (238) is mounted on the rotating shaft (232), and the driving sprocket (237) and the driven sprocket (238) are connected to each other via a chain (239).

8. The expansion bolt wire phosphating device according to claim 1, characterized in that: The movable vertical arm (222) is provided with an opening (224) for the rotating shaft (232) to move.

9. The expansion bolt wire phosphating device according to claim 1, characterized in that: A limiting block (225) is fixed to one end of the supporting arm (223) away from the movable standing arm (222).

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