Novel magnetic quantization intelligent heating device

Through the magnetic intelligent heating device, electromagnetic heating and intelligent control system, the problem of slow heating speed and pollution of thermal oil in the dyer is solved, rapid heating and precise temperature control are achieved, and dyeing effect and laboratory efficiency are improved.

CN223304705UActive Publication Date: 2025-09-05彭睦财
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Patent Information

Application Number
CN202422799469.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-09-05
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The existing dyer uses thermal oil as a heating medium, which consumes a lot of energy, slow heating speed, and is easy to oxidize, resulting in pollutants, making it inconvenient to use.

Method used

The magnetic quantization intelligent heating device is adopted, and the electromagnetic heater and intelligent control system are used to generate a magnetic field through the magnetic coil for heating, and the cooling system is combined to achieve precise temperature control.

Benefits of technology

It achieves fast heating speed and strong temperature control ability, reduces energy consumption, improves dyeing effect and laboratory efficiency, and reduces environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel magnetic quantized intelligent heating device, which comprises a fixed seat, a wheel disc, a plurality of steel cup fixing groups and an electromagnetic heater, the wheel disc is rotatably arranged on the fixed seat; the multiple steel cup fixing sets are arranged on the wheel disc in the circumferential direction of the wheel disc. And the magnetic heater and the wheel disc are arranged at an interval. According to the technical scheme, the magnetic quantified intelligent heating technology is utilized for application of the magnetic intelligent control heating system in the laboratory technology, accurate temperature control is achieved through magnetic materials, heating control over various products for laboratory proofing is optimized, the system can be used in the dyeing heating process, the permeability and uniformity of dye are improved, and the dyeing quality is improved. Therefore, the efficiency and effect of a laboratory dyeing technology are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of magnetic heating, in particular to a novel magnetically quantized intelligent heating device. Background Art

[0002] Dyeing machines are the most commonly used testing machines in the dyeing process. They are generally used for high-temperature dyeing and offer advantages such as the ability to quickly test small samples, support large-scale production, allow for individual placement and removal of dye cups, and are easy to operate. Existing dyeing machines include a housing, a rotating disk within the housing, and several dye cups. The rotating disk is connected to a transmission mechanism comprising a fixed shaft and a rotating shaft mounted on the fixed shaft. The rotating disk is filled with thermal oil containing a heating element fixedly connected to the fixed shaft. The rotating disk also includes several dye cup sleeves fixed to the rotating disk and submersible in the liquid heat transfer medium. Each dye cup sleeve has an opening that protrudes from the rotating disk, and each dye cup is removably secured within its corresponding sleeve. Using thermal oil as the heating medium consumes a large amount of energy, heats slowly, and produces pollutants such as fumes during heating. Thermal oil is prone to oxidation and deterioration, requiring regular replacement, making it inconvenient to use.

[0003] In summary, how to design a heating device with fast heating speed and strong temperature control capability is an urgent problem to be solved by those skilled in the art. Utility Model Content

[0004] The technical solution of the present invention to solve the above technical problems is to provide a new type of magnetic quantitative intelligent heating device, including: a fixed seat, a wheel disc, multiple steel cup fixing groups and an electromagnetic heater; the wheel disc is rotatably set on the fixed seat; the multiple steel cup fixing groups are arranged on the wheel disc along the circumference of the wheel disc; the electromagnetic heater is spaced apart from the wheel disc.

[0005] Furthermore, the electromagnetic heater includes a controller and a magnetic coil. The magnetic coil is spaced apart from the wheel disc and is located on one side of the wheel disc. The magnetic coil is electrically connected to the controller.

[0006] Furthermore, the controller includes a high-frequency variable frequency control module, an intelligent magnetic control panel, and an intelligent temperature controller; the high-frequency variable frequency control module is spaced apart from the magnetic coil, the intelligent magnetic control panel and the intelligent temperature controller are respectively arranged on the high-frequency variable frequency control module, and the intelligent magnetic control panel is electrically connected to the magnetic coil;

[0007] The novel magnetically quantized intelligent heating device also includes a cooling pipe and a cooling solenoid valve. The cooling pipe is arranged along the circumferential direction of the wheel disc. The cooling pipe is connected to the solenoid valve through a pipeline. The intelligent temperature controller is electrically connected to the solenoid valve.

[0008] Furthermore, the cooling pipe is provided with a plurality of cooling holes along the circumferential direction of the wheel disc.

[0009] Furthermore, the steel cup fixing group includes a steel cup fixing buckle and a steel cup, the steel cup fixing buckle is fixed on the wheel disc, and the steel cup is detachably arranged on the steel cup fixing buckle.

[0010] The technical solution of this utility model is a "magnetic intelligent control heating system, application in laboratory technology" that uses magnetic materials to achieve precise temperature control to optimize the heating control of various products for laboratory proofing. For example, it is used in the dyeing heating process to improve dye penetration and uniformity, thereby improving the efficiency and effectiveness of laboratory dyeing technology.

[0011] The new magnetic quantization controlled heating technology uses a magnetic field to achieve efficient and precise heating by varying its intensity and frequency. Compared to traditional heating methods, this technology offers improved temperature control and energy efficiency, making it particularly suitable for use in laboratory proofing equipment.

[0012] Magnetic intelligent heating technology is an advanced heating method for laboratory equipment. It combines magnetic induction heating and intelligent control technology to provide a high-efficiency, energy-saving, and precise heating solution for laboratory equipment. The following is a brief introduction to magnetic intelligent heating. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0014] Figure 1 This is a structural diagram of the new magnetically quantized intelligent heating device described in this utility model.

[0015] Description of Figure Numbers:

[0016]

[0017] DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0020] In addition, the terms "first," "second," and so on, used in this utility model are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, features specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "several" or "a plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.

[0021] In this utility model, unless otherwise specified or limited, the terms "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can mean fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0022] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in this field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this utility model.

[0023] The utility model provides a novel magnetically quantized intelligent heating device, which aims to be a heating device with fast heating speed and strong temperature control capability.

[0024] The specific structure of the novel magnetic quantization intelligent heating device proposed by the present invention will be described in the following specific embodiments:

[0025] In the technical solution of this embodiment, Figure 1As shown, a new type of magnetic quantitative intelligent heating device includes: a fixed base 10, a wheel disc 20, multiple steel cup fixing groups and an electromagnetic heater; the wheel disc 20 is rotatably set on the fixed base 10; multiple steel cup fixing groups are set on the wheel disc 20 along the circumference of the wheel disc 20; the electromagnetic heater is spaced apart from the wheel disc 20.

[0026] Specifically, the wheel disc 20 is disposed on the fixing seat 10 via a bearing 60 .

[0027] Furthermore, the electromagnetic heater includes a controller and a magnetic coil 41 . The magnetic coil 41 is spaced apart from the wheel disc 20 and is located on one side of the wheel disc 20 . The magnetic coil 41 is electrically connected to the controller.

[0028] Furthermore, the controller includes a high-frequency frequency conversion control module 42, an intelligent magnetic control panel 43, and an intelligent temperature controller 44; the high-frequency frequency conversion control module 42 is spaced apart from the magnetic coil 41, and the intelligent magnetic control panel 43 and the intelligent temperature controller 44 are respectively arranged on the high-frequency frequency conversion control module 42, and the intelligent magnetic control panel 43 is electrically connected to the magnetic coil 41; the new magnetic quantity intelligent heating device also includes a cooling pipe and a cooling solenoid valve, the cooling pipe is arranged along the circumferential direction of the wheel 20, the cooling pipe is connected to the solenoid valve through a pipeline, and the intelligent temperature controller 44 is electrically connected to the solenoid valve.

[0029] Furthermore, the cooling pipe is provided with a plurality of cooling holes 51 along the circumferential direction of the wheel disc 20 .

[0030] Furthermore, the steel cup fixing group includes a steel cup fixing buckle 31 and a steel cup 32 . The steel cup fixing buckle 31 is fixed on the wheel disc 20 , and the steel cup 32 is detachably arranged on the steel cup fixing buckle 31 .

[0031] Working principle: First, prepare the required test sample and liquid and put them into the steel cup 32 (for example, dye solution and cloth are put into each steel cup 32), insert the steel cup 32 into the steel cup fixing buckle 31 on the wheel 20, and after installation, set the intelligent temperature controller 44 to input the program heating and cooling temperature, time, heating rate, cooling rate, constant temperature time, rotation speed and direction required by the sample, then start the intelligent temperature controller 44, and control the magnetic magnitude of the magnetic coil 41 through the intelligent magnetic control panel 43. The magnetic lines generated by the magnetic coil 41 heat the wheel 20 and the steel cup fixing group; the intelligent temperature controller 44 is used to control the magnetic magnitude of the magnetic coil 41 through the intelligent magnetic control panel 43. The controller 44 is programmed to operate according to the sample preparation process, including temperature increase, time, rotation speed, and forward and reverse rotation of the wheel 20, so that the liquid in each steel cup 32 has a more uniform temperature. When the program requires cooling, the intelligent temperature controller 44 activates the cooling solenoid valve according to the signal set by the program, and cooling water flows through the pipeline to the cooling pipe, and flows out from the cooling hole 51 of the cooling pipe to the wheel 20, cooling the entire wheel 20 and steel cup 32 until the program ends. This entire program is the control required by the laboratory, which is to achieve the desired target and accurate and complete experimental data by magnetically controlling the heating method.

[0032] The new magnetically quantified intelligent heating device can be used in dyeing instruments:

[0033] Dyeing process: During the laboratory dyeing process, magnetic quantitative intelligent heating can accurately control the temperature to ensure that the dye penetrates evenly into the sample and improve the dyeing effect.

[0034] Temperature control: Dyeing equipment needs to maintain a specific temperature at different stages. Magnetic quantitative intelligent heating technology can monitor and adjust the temperature in real time to ensure the accuracy of the experiment.

[0035] Energy saving and environmental protection: Compared with traditional heating methods, magnetic intelligent heating has higher thermal efficiency, which can reduce energy consumption and reduce laboratory operating costs.

[0036] Advantages of new magnetic heating:

[0037] Fast heating speed: Magnetic induction heating technology heats up quickly, which can save experimental time.

[0038] Uniform heating: The heat generated by magnetic induction heating is evenly distributed to avoid local overheating or insufficient heating.

[0039] Precise control: The intelligent control system can automatically adjust the temperature according to the experimental requirements to ensure the accuracy of the experiment.

[0040] Energy saving and environmental protection: Magnetic induction heating has high thermal efficiency, reduces energy consumption and reduces environmental pollution.

[0041] Easy to operate: The magnetic intelligent heating equipment is easy to operate and maintain.

[0042] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. A new type of magnetic quantization intelligent heating device, characterized in that: include: Fixed seat; a wheel disc, the wheel disc being rotatably disposed on the fixing seat; A plurality of steel cup fixing groups, wherein the plurality of steel cup fixing groups are arranged on the wheel disc along the circumference of the wheel disc; and An electromagnetic heater is spaced apart from the wheel disc.

2. The novel magnetically quantized intelligent heating device according to claim 1 is characterized in that: The electromagnetic heater includes a controller and a magnetic coil. The magnetic coil is located on one side of the wheel disc and spaced apart from the wheel disc. The magnetic coil is electrically connected to the controller.

3. The novel magnetically quantized intelligent heating device according to claim 2 is characterized in that: The controller includes a high-frequency variable frequency control module, an intelligent magnetic control panel, and an intelligent temperature controller; wherein the high-frequency variable frequency control module is spaced apart from the magnetic coil, the intelligent magnetic control panel and the intelligent temperature controller are respectively arranged on the high-frequency variable frequency control module, the intelligent temperature controller is electrically connected to the intelligent magnetic control panel, and the intelligent magnetic control panel is electrically connected to the magnetic coil; The new magnetically quantized intelligent heating device also includes a cooling pipe and a cooling solenoid valve. The cooling pipe is arranged inside the wheel along the circumferential direction of the wheel. The cooling pipe is connected to the solenoid valve through a pipeline, and the intelligent temperature controller is electrically connected to the solenoid valve.

4. The novel magnetically quantized intelligent heating device according to claim 3 is characterized in that: The cooling pipe is provided with a plurality of cooling holes along the circumferential direction of the wheel disc.

5. The novel magnetically quantized intelligent heating device according to claim 1 is characterized in that: The steel cup fixing group includes a steel cup fixing buckle and a steel cup. The steel cup fixing buckle is fixed on the wheel disc, and the steel cup is detachably arranged on the steel cup fixing buckle.