Edge ironing device for fiber flannelette processing
By introducing a press roller and a limiting plate structure into the fiber velvet cloth edge hot device, combined with an electric telescopic rod and an industrial camera, the problem of offset and wrinkle of the fiber velvet cloth during the edge hot process is solved, and efficient ironing treatment and low waste rate are achieved.
Patent Information
- Application Number
- CN202422820208.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The traditional fiber velvet cloth edge hot device lacks a limit structure, which leads to the fiber velvet cloth being easily offset and wrinkled during processing, affecting the bending effect and increasing the waste rate.
The pressure roller and limiting plate structure is adopted. The pressure roller presses the fiber velvet fabric on the top surface of the table by adjusting the height. The limiting plate prevents the fiber velvet fabric from being offset by adjusting the position. It combines an electric telescopic rod and a side ironing machine for precise side ironing treatment, and is detected and automatically adjusted through an industrial camera.
It effectively prevents the fiber flannel from wrinkling and deflecting during the ironing process, reduces the scrap rate, and improves the ironing effect and processing efficiency.
Smart Images
Figure CN223304723U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of edge ironing devices, in particular to an edge ironing device for processing fiber flannel. Background Art
[0002] The velvet is made of polyester fiber and is made through a needle-punching process. The produced fabric is soft and skin-friendly and is suitable for toy filling materials. The velvet includes flat velvet, velvet, flocking cloth, tufted cloth, polyester silk fabric velvet, knitted fabric velvet, cotton fabric velvet, velvet fabric velvet, warp knitted fabric corduroy cloth (the latest variety, with 50D polyester FDY yarn and DTY75D / 36F [strong mesh] as raw materials, adopts knitted chain structure, the fabric has been refined desizing, shaping, dyeing, softening finishing, tentering shaping, etc. The fiber flannel fabrics are made by deep processing), loop flannel, super soft flannel (the latest variety), short-pile flannel (the latest variety), general cotton flannel fabrics for winter, velvet, short-pile flannel and many other types. The fiber flannel fabrics need to be ironed on both sides during processing. The traditional ironing device lacks a limiting structure, which makes it easy for the fiber flannel fabrics to deviate and wrinkle during processing, which affects the ironing effect and causes the fiber flannel fabrics to be scrapped and increases processing costs. For this reason, we propose an ironing device for fiber flannel fabric processing. Utility Model Content
[0003] The technical problem to be solved by the present invention is to overcome the existing defects and provide a device for ironing the edges of fiber flannel cloths. A pressing roller can be used to press the fiber flannel cloth against the top surface of the table body to prevent it from shaking up and down and causing wrinkles. At the same time, a limiting plate can limit the two sides of the fiber flannel cloth to prevent the fiber flannel cloth from deviating and affecting the effect of subsequent ironing edges, which can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for ironing edges for processing fiber flannel, comprising a table and an ironing machine;
[0005] Table body: The top surface is provided with a bracket, and adjustment slots are provided on both sides of the top surface of the bracket. An adjustment frame is slidably installed inside the adjustment slot on the top surface of the bracket, and an electric telescopic rod is fixedly installed inside the adjustment frame. The bottom end of the electric telescopic rod is provided with a fixing frame, and an ironing head is clamped inside the fixing frame. The ironing machine is installed on the top surface inside the bracket, and a limit unit is provided on the top surface of the table body;
[0006] It also includes a controller, which is arranged on the front side of the platform body. The input end of the ironing head is electrically connected to the output end of the ironing machine, the input end of the electric telescopic rod and the ironing machine is electrically connected to the output end of the controller, and the input end of the controller is electrically connected to the output end of the external power supply.
[0007] The electric telescopic rod is started to drive the edge ironing head to fit the surface of the fiber flannel, and the edge ironing machine is started to make the edge ironing head perform edge ironing on the fiber flannel.
[0008] Furthermore, the limiting unit includes a screw, a support frame, a roller frame, a pressure roller and a sliding rod. There are two support frames and they are respectively fixed on the left and right sides of the top surface of the platform body. The screw hole on the top surface of the support frame is threadedly connected to the screw, and the bottom end of the screw is rotatably connected to the middle part of the top surface of the roller frame. The inside of the roller frame is rotatably connected to the pressure roller, and sliding rods are fixed on both sides of the top surface of the roller frame. The sliding rods are slidably connected to the sliding holes on the top surface of the support frame. The height of the pressure roller is adjusted by rotating the screw, and the sliding rod slides in the sliding hole to increase the stability of the pressure roller adjustment. In this way, the fiber flannel can be pressed tightly against the top surface of the platform body to prevent it from shaking up and down and causing wrinkles.
[0009] Furthermore, the limiting unit also includes a bidirectional screw, a limiting plate, a connecting frame and a rotating wheel. The connecting frame has two connecting frames and is respectively fixed on the left and right sides of the bracket. The internal rotation of the connecting frame is connected to the bidirectional screw. The threads at both ends of the bidirectional screw are opposite. The front end of the bidirectional screw is fixed with a rotating wheel. The threads at both ends of the bidirectional screw are opposite. The limiting plate has two screw holes on the surface and is respectively connected to the two ends of the outer side of the bidirectional screw. The rotating wheel is rotated to rotate the bidirectional screw to adjust the position of the limiting plate. In this way, the two sides of the fiber flannel can be limited to prevent the fiber flannel from deviating and affecting the subsequent ironing processing, thereby reducing the scrap rate.
[0010] Furthermore, it also includes a motor and a screw. There are two motors and they are respectively fixed on the front and rear sides of the bracket. The output shaft of the motor is connected to the outer end of the screw. The screw is threadedly connected to the screw hole in the middle of the adjustment frame. The input end of the motor is electrically connected to the output end of the controller. The motor drives the screw to rotate to make the adjustment frame slide in the adjustment groove to adjust the position of the ironing head according to different processing conditions.
[0011] Furthermore, it also includes a rack and an industrial camera. The rack is fixed on the right side of the bracket. The industrial camera is placed inside the rack. The input end of the industrial camera is electrically connected to the output end of the controller. The industrial camera inside the rack can detect the fiber flannel after ironing, so as to facilitate timely automatic adjustment when the ironing position is offset.
[0012] Furthermore, it also includes a display screen, which is fixedly mounted on the front side of the bracket. The input end of the display screen is electrically connected to the output end of the controller. The display screen can display the detected data for easy viewing by personnel.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the edge ironing device for processing fiber flannel has the following advantages:
[0014] 1. The motor drives the lead screw to rotate to make the adjustment frame slide in the adjustment slot to adjust the position of the ironing head according to different processing conditions. Start the electric telescopic rod to drive the ironing head to fit the surface of the fiber flannel. Start the ironing machine to make the ironing head iron the fiber flannel.
[0015] 2. Adjust the height of the pressing roller by turning the screw, so that the fiber flannel can be pressed against the top surface of the table to prevent it from shaking up and down and causing wrinkles. Turn the wheel to adjust the position of the limit plate, so that the two sides of the fiber flannel can be limited to prevent the fiber flannel from deviating and affecting the subsequent ironing process, thereby reducing the scrap rate.
[0016] 3. The industrial camera inside the frame can detect the fiber flannel after the ironing edge, so as to facilitate timely automatic adjustment when the ironing edge position is offset. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the limit unit of the utility model;
[0019] Figure 3 For this utility model Figure 1 Schematic diagram of the locally enlarged structure at point A in the middle.
[0020] In the figure: 1 platform, 2 limiting unit, 21 screw, 22 support frame, 23 roller frame, 24 pressure roller, 25 slide bar, 26 bidirectional screw, 27 limiting plate, 28 connecting frame, 29 rotating wheel, 3 bracket, 4 adjustment frame, 5 electric telescopic rod, 6 fixed frame, 7 ironing head, 8 ironing machine, 9 motor, 10 screw, 11 frame, 12 industrial camera, 13 display screen, 14 controller. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1-3 , this embodiment provides a technical solution: a fiber flannel processing ironing device, comprising a table 1 and an ironing machine 8;
[0023] Table body 1: A bracket 3 is provided on the top surface, and adjustment slots are provided on both sides of the top surface of the bracket 3. An adjustment frame 4 is slidably installed inside the adjustment slot on the top surface of the bracket 3. An electric telescopic rod 5 is fixedly installed inside the adjusting frame 4. A fixing frame 6 is provided at the bottom end of the electric telescopic rod 5. An ironing head 7 is clamped inside the fixing frame 6. The ironing machine 8 is installed on the top surface inside the bracket 3. A limiting unit 2 is provided on the top surface of the table body 1. The limiting unit 2 includes a screw 21, a support frame 22, a roller frame 23, a pressure roller 24 and a sliding rod 25. There are two support frames 22 and they are respectively fixed on the left and right sides of the top surface of the table body 1. The screw hole on the top surface of the support frame 22 is threadedly connected to the screw 21. The bottom end of the screw 21 is rotatably connected to the middle part of the top surface of the roller frame 23. The inside of the roller frame 23 is rotatably connected to the pressure roller 24. Slide rods 25 are fixed on both sides of the top surface of the roller frame 23. The slide rod 25 is slidably connected to the sliding hole on the top surface of the support frame 22. The screw 21 is rotated to adjust The height of the pressing roller 24 and the sliding rod 25 slide in the sliding hole to increase the stability of the adjustment of the pressing roller 24, so that the fiber flannel can be pressed against the top surface of the table body 1 to prevent it from shaking up and down and causing wrinkles. The limiting unit 2 also includes a bidirectional screw 26, a limiting plate 27, a connecting frame 28 and a rotating wheel 29. The connecting frame 28 has two bidirectional screws 26 and is fixed to the left and right sides of the bracket 3 respectively. The inside of the connecting frame 28 is rotatably connected to the bidirectional screw 26, and the threads at both ends of the bidirectional screw 26 are opposite. The front side end of the bidirectional screw 26 is fixed with a rotating wheel 29, and the threads at both ends of the bidirectional screw 26 are opposite. The limiting plate 27 has two screw holes on its surface and is respectively threadedly connected to the two ends of the outer side of the bidirectional screw 26. Rotating the rotating wheel 29 causes the bidirectional screw 26 to rotate to adjust the position of the limiting plate 27, so that the two sides of the fiber flannel can be limited to prevent the fiber flannel from deviating and affecting the subsequent ironing processing, thereby reducing the scrap rate;
[0024] Among them, it also includes a controller 14, the controller 14 is arranged on the front side of the platform 1, the input end of the ironing head 7 is electrically connected to the output end of the ironing machine 8, the input end of the electric telescopic rod 5 and the ironing machine 8 are electrically connected to the output end of the controller 14, the input end of the controller 14 is electrically connected to the output end of the external power supply, the electric telescopic rod 5 is started to drive the ironing head 7 to fit the surface of the fiber flannel, and the ironing machine 8 is started to make the ironing head 7 iron the fiber flannel, and also includes a motor 9 and a screw 10. There are two motors 9 and they are respectively fixed on the front and rear sides of the bracket 3. The output shaft of the motor 9 is connected to the outer end of the screw 10, and the screw 10 is threadedly connected to the screw hole in the middle of the adjustment frame 4. The input end of the motor 9 is electrically connected to the output end of the controller 14, and the motor 9 drives The movable screw 10 rotates to make the adjustment frame 4 slide in the adjustment groove to adjust the position of the ironing head 7 according to different processing conditions. It also includes a frame 11 and an industrial camera 12. The frame 11 is fixed on the right side of the bracket 3. The industrial camera 12 is placed inside the frame 11. The input end of the industrial camera 12 is electrically connected to the output end of the controller 14. The industrial camera 12 inside the frame 11 can detect the fiber flannel after ironing to facilitate timely automatic adjustment when the ironing position is offset. It also includes a display screen 13. The display screen 13 is fixedly mounted on the front side of the bracket 3. The input end of the display screen 13 is electrically connected to the output end of the controller 14. The display screen 13 can display the detected data for the convenience of personnel to view.
[0025] The working principle of the ironing device for processing fiber flannel provided by the present invention is as follows: first, the fiber flannel passes through the support frame 22, and the rotating wheel 29 is rotated to rotate the bidirectional screw 26 to adjust the position of the limit plate 27, so that the two sides of the fiber flannel can be limited to prevent the fiber flannel from deviating and affecting the subsequent ironing process, thereby reducing the scrap rate. At the same time, the screw 21 is rotated to adjust the height of the pressing roller 24, and the slide rod 25 slides in the slide hole to increase the stability of the adjustment of the pressing roller 24, so that the fiber flannel can be pressed tightly against the top surface of the table 1 to prevent it from shaking up and down. If wrinkles occur, the motor 9 drives the lead screw 10 to rotate to make the adjustment frame 4 slide in the adjustment slot to adjust the position of the ironing head 7 according to different processing conditions. Then the electric telescopic rod 5 drives the ironing head 7 to fit the surface of the fiber flannel. The ironing machine 8 is started to make the ironing head 7 iron the fiber flannel. The industrial camera 12 inside the frame 11 can detect the fiber flannel after ironing, so as to facilitate timely automatic adjustment when the ironing position is offset, and the display screen 13 can display the detection data for the convenience of personnel to view.
[0026] It is worth noting that the controller 14 disclosed in the above embodiment uses the S7-200 model. The electric telescopic rod 5 can be freely configured according to the actual application scenario. The recommended model is the YHT523 electric telescopic rod, and the industrial camera 12 can be the GX2500-C industrial camera. The controller 14 controls the electric telescopic rod 5, the edge ironing machine 8, the motor 9, the industrial camera 12, and the display screen 13 using methods commonly used in the prior art.
[0027] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A device for ironing edges for processing fiber flannel, characterized in that: It comprises a table body (1) and an edge ironing machine (8); The table body (1) is provided with a bracket (3) on the top surface, and adjustment slots are provided on both sides of the top surface of the bracket (3). An adjustment frame (4) is slidably installed inside the adjustment slot on the top surface of the bracket (3), and an electric telescopic rod (5) is fixedly installed inside the adjustment frame (4). The bottom end of the electric telescopic rod (5) is provided with a fixing frame (6), and an ironing head (7) is clamped inside the fixing frame (6). The ironing machine (8) is installed on the top surface inside the bracket (3). The top surface of the table body (1) is provided with a limit unit (2); The invention further comprises a controller (14), wherein the controller (14) is arranged on the front side of the platform (1), the input end of the ironing head (7) is electrically connected to the output end of the ironing machine (8), the input ends of the electric telescopic rod (5) and the ironing machine (8) are electrically connected to the output end of the controller (14), and the input end of the controller (14) is electrically connected to the output end of an external power supply.
2. The edge ironing device for processing fiber flannel according to claim 1, characterized in that: The limiting unit (2) comprises a screw (21), a support frame (22), a roller frame (23), a pressure roller (24) and a slide rod (25). The support frames (22) are provided in two and are fixed on the left and right sides of the top surface of the platform (1), respectively. The screw hole on the top surface of the support frame (22) is threadedly connected to the screw (21). The bottom end of the screw (21) is rotatably connected to the middle part of the top surface of the roller frame (23). The inside of the roller frame (23) is rotatably connected to the pressure roller (24). Slide rods (25) are fixed on both sides of the top surface of the roller frame (23). The slide rods (25) are slidably connected to the slide holes on the top surface of the support frame (22).
3. The edge ironing device for processing fiber flannel according to claim 1, characterized in that: The limiting unit (2) further comprises a bidirectional screw (26), a limiting plate (27), a connecting frame (28) and a rotating wheel (29), wherein the connecting frame (28) has two connecting frames and is respectively fixed to the left and right side surfaces of the bracket (3), the bidirectional screw (26) is rotatably connected inside the connecting frame (28), the threads at both ends of the bidirectional screw (26) are opposite, a rotating wheel (29) is fixed to the front side end of the bidirectional screw (26), the threads at both ends of the bidirectional screw (26) are opposite, and the limiting plate (27) has two screw holes on its surface, which are respectively threadedly connected to the two ends of the outer side of the bidirectional screw (26).
4. The edge ironing device for processing fiber flannel according to claim 1, characterized in that: The invention also includes a motor (9) and a lead screw (10), wherein the motor (9) is provided with two motors and is fixed to the front and rear sides of the bracket (3), respectively, the output shaft of the motor (9) is connected to the outer end of the lead screw (10), the lead screw (10) is threadedly connected to the screw hole in the middle of the adjustment frame (4), and the input end of the motor (9) is electrically connected to the output end of the controller (14).
5. The edge ironing device for processing fiber flannel according to claim 1, characterized in that: The invention also includes a frame (11) and an industrial camera (12), wherein the frame (11) is fixed to the right side of the bracket (3), the industrial camera (12) is placed inside the frame (11), and the input end of the industrial camera (12) is electrically connected to the output end of the controller (14).
6. The edge ironing device for processing fiber flannel according to claim 1, characterized in that: It also includes a display screen (13), which is fixedly mounted on the front side of the bracket (3), and an input end of the display screen (13) is electrically connected to an output end of the controller (14).