Brake device of thermal power generator

The servo motor-driven synchronous brake pad design solves the problem of uneven wear caused by the asynchronicity of brake pads in traditional thermal generator braking devices, achieves synchronous braking and convenient replacement, and improves the stability and safety of the generator set.

CN223306185UActive Publication Date: 2025-09-05SHANDONG HONGQIAO NEW MATERIAL CO LTD +1
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Patent Information

Application Number
CN202422634907.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-09-05
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

The brake pads of the braking device of traditional thermal power generators are asynchronous in braking action, resulting in uneven force distribution on both sides of the brake disc, increasing wear frequency and maintenance costs, and may cause vibration or shaking, reducing the stability and safety of the generator set.

Method used

A braking device for a thermal generator was designed. A servo motor drives a rectangular plate to drive gears and connecting rods, so that the brake pads move inward synchronously and contact the brake disc, achieving synchronous braking. The cooperation of the plug shaft and the return spring simplifies the replacement process of the brake pads.

Benefits of technology

It achieves uniform wear of the brake pads, extends their service life, simplifies the replacement process of the brake pads, and improves the stability and safety of the generator set.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of generators, and discloses a brake device of a thermal power generator, which comprises a generator shaft, a brake disc is fixedly mounted on the outer side of the generator shaft, heat dissipation holes are uniformly formed in the surface of the brake disc, a bottom plate is arranged on one side of the brake disc, a boss is fixedly mounted above the bottom plate, and the boss is arranged on the bottom plate. And a rectangular plate is movably mounted above the boss. According to the brake device of the thermal power generator, the servo motor is started, the rectangular plate moves inwards to drive the gear to rotate, the connecting rod moves inwards, and therefore the brake pad is driven to make contact with the brake disc, and the brake disc is braked through friction force between the brake pad and the brake disc. According to the braking device of the thermal power generator, the brake pads synchronously move inwards to clamp and brake the brake disc, so that the synchronous braking effect is achieved, the abrasion of the brake pads is consistent, and the service life of the brake pads is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of generators, and more specifically, to a braking device for a thermal generator. Background Art

[0002] A thermal power generator is an important piece of electricity production equipment. It uses the combustion of fuel to generate heat energy, and then through a series of energy conversion processes, it ultimately converts the heat energy into electrical energy.

[0003] Traditional thermal power generator braking systems have the following drawbacks: Due to the asynchronous braking action of the brake pads, the force applied to both sides of the brake disc is unevenly distributed. This uneven force distribution accelerates uneven wear of the brake pads, increasing replacement frequency and maintenance costs. Furthermore, it can induce vibration or shaking during braking, reducing the stability and safety of the generator set and even posing a risk of damage to surrounding equipment and structures. Therefore, improvements are needed. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a braking device for a thermal generator, which has the advantage of being easy to use.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a braking device for a thermal power generator, comprising a generator shaft, a brake disc fixedly mounted on the outer side of the generator shaft, heat dissipation holes evenly provided on the surface of the brake disc, a bottom plate provided on one side of the brake disc, a boss fixedly mounted above the bottom plate, a rectangular plate movably mounted above the boss, gears located on both sides of the rectangular plate rotatably mounted above both ends of the boss, a circular shaft fixedly mounted above the gear, a round block movably sleeved on the outer side of the circular shaft, a connecting rod fixedly mounted on the front end of the round block, a short shaft fixedly mounted above the front end of the connecting rod, a mounting plate movably mounted on the outer side of the short shaft, and a brake pad movably mounted on the front end of the mounting plate.

[0006] As an optimal technical solution of the present invention, a slot is provided at the front end of the mounting plate, and card slots are provided on both sides of the interior of the slot. An insertion shaft is movably installed inside the slot, and card blocks located inside the card slot are fixedly installed on both sides of the bottom of the insertion shaft. A brake pad is fixedly installed at the front end of the insertion shaft, and a return spring is elastically installed at the bottom of the slot, and the return spring is located on the inner side of the insertion shaft.

[0007] As a preferred technical solution of the present invention, a limiting groove is provided above the boss, a connecting block is fixedly installed below the rectangular plate, and the connecting block is movably connected inside the limiting groove.

[0008] As an optimal technical solution of the present invention, a servo motor is fixedly installed on the rear side of the boss, a screw extending into the interior of the limiting groove is fixedly installed on the front end of the servo motor, and the connecting block is threadedly sleeved on the outside of the screw.

[0009] As a preferred technical solution of the present invention, tooth blocks are evenly fixedly installed on both sides of the rectangular plate, the tooth blocks are engaged with the gears, and a long plate is fixedly installed on the front end of the rectangular plate.

[0010] As a preferred technical solution of the present invention, a fixed block is fixedly installed above the circular shaft, and the fixed block is located above the circular block.

[0011] As an optimal technical solution of the present invention, an arc groove is provided on the surface of the connecting rod, an arc block located inside the arc groove is fixedly installed on the inner side of the mounting plate, and an arc spring is elastically installed between the inner side of the arc groove and both sides of the arc block.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] 1. The utility model starts the servo motor to move the rectangular plate inward to drive the gear to rotate, so that the connecting rod moves inward, thereby driving the brake pad to contact the brake disc, and thus braking the brake disc through the friction between the brake pad and the brake disc. Compared with the braking device of the traditional thermal power generator, the braking device of this thermal power generator clamps and brakes the brake disc through the synchronous inward movement of the brake pad, thereby achieving the effect of synchronous braking, making the wear of the brake pad uniform and increasing the service life of the brake pad.

[0014] 2. The utility model presses the brake pad inward to make the plug shaft move inward to drive the card block out of the inside of the card slot, and rotates the card block to the bottom of the slot. At this time, the return spring releases the elastic potential energy to push the card block out of the inside of the slot, thereby removing the brake pad. Compared with the braking device of the traditional thermal power generator, the braking device of this thermal power generator disengages the card block from the slot by pressing and rotating the brake pad, thereby completing the replacement of the brake pad, which is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic transverse cross-sectional view of the present invention;

[0017] Figure 3 for Figure 2 Schematic diagram of the local enlarged structure at A in the middle;

[0018] Figure 4This is a schematic diagram of the explosion structure of a rectangular plate and a round block of the utility model;

[0019] Figure 5 This is a schematic diagram of the connecting rod of the utility model;

[0020] Figure 6 for Figure 5 Schematic diagram of the local enlarged structure at B in the middle;

[0021] Figure 7 This is a schematic diagram of the brake pad of the utility model;

[0022] Figure 8 This is a schematic diagram of the installation plate of the utility model.

[0023] In the figure: 1. Generator shaft; 2. Brake disc; 3. Heat dissipation hole; 4. Bottom plate; 5. Boss; 6. Rectangular plate; 7. Limiting groove; 8. Connecting block; 9. Screw; 10. Servo motor; 11. Long plate; 12. Tooth block; 13. Gear; 14. Round shaft; 15. Round block; 16. Connecting rod; 17. Fixed block; 18. Short shaft; 19. Arc groove; 20. Arc block; 21. Arc spring; 22. Mounting plate; 23. Slot; 24. Card slot; 25. Return spring; 26. Insert shaft; 27. Brake pad; 28. Card block. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] like Figures 1 to 8 As shown, the utility model provides a braking device for a thermal generator, comprising a generator shaft 1, a brake disc 2 is fixedly mounted on the outer side of the generator shaft 1, heat dissipation holes 3 are evenly opened on the surface of the brake disc 2, a bottom plate 4 is provided on one side of the brake disc 2, a boss 5 is fixedly mounted above the bottom plate 4, a rectangular plate 6 is movably mounted above the boss 5, gears 13 located on both sides of the rectangular plate 6 are rotatably mounted above both ends of the boss 5, a circular shaft 14 is fixedly mounted above the gear 13, a round block 15 is movably sleeved on the outer side of the circular shaft 14, a connecting rod 16 is fixedly mounted on the front end of the round block 15, a short shaft 18 is fixedly mounted above the front end of the connecting rod 16, a mounting plate 22 is movably mounted on the outer side of the short shaft 18, and a brake pad 27 is movably mounted on the front end of the mounting plate 22.

[0026] When the brake disc 2 needs to be braked, the servo motor 10 is started, so that the servo motor 10 drives the screw 9 to rotate, the screw 9 drives the connecting block 8 to move inward, and the connecting block 8 drives the rectangular plate 6 to move inward, so that the tooth block 12 drives the gear 13 to rotate, the gear 13 drives the circular shaft 14 to rotate, and the circular shaft 14 drives the circular block 15 to rotate, so that the connecting rod 16 swings inward, thereby driving the brake pad 27 to contact the brake disc 2, and the brake disc 2 is braked by the friction between the brake pad 27 and the brake disc 2.

[0027] By starting the servo motor 10, the rectangular plate 6 moves inward to drive the gear 13 to rotate, and the connecting rod 16 moves inward, thereby driving the brake pad 27 to contact the brake disc 2, so that the brake disc 2 is braked by the friction between the brake pad 27 and the brake disc 2. Compared with the braking device of the traditional thermal power generator, the braking device of this thermal power generator clamps and brakes the brake disc 2 by the synchronous inward movement of the brake pad 27, thereby achieving the effect of synchronous braking, making the wear of the brake pad 27 consistent, and improving the service life of the brake pad 27.

[0028] Among them, a slot 23 is opened at the front end of the mounting plate 22, and card slots 24 are opened on both sides of the inside of the slot 23. An insertion shaft 26 is movably installed inside the slot 23, and blocks 28 located inside the card slot 24 are fixedly installed on both sides of the bottom of the insertion shaft 26. A brake pad 27 is fixedly installed at the front end of the insertion shaft 26, and a return spring 25 is elastically installed at the bottom of the slot 23. The return spring 25 is located on the inner side of the insertion shaft 26.

[0029] When the brake pad 27 needs to be replaced, just press the brake pad 27 inward to make the plug shaft 26 move inward to drive the block 28 out of the inside of the slot 24, then rotate the brake pad 27 to make the plug shaft 26 drive the block 28 to rotate, and rotate the block 28 to the bottom of the slot 23. At this time, the return spring 25 releases its elastic potential energy to push the block 28 out of the inside of the slot 23, thereby removing the brake pad 27.

[0030] By pressing the brake pad 27 inward, the plug shaft 26 moves inward to drive the block 28 out of the inside of the slot 24, and the block 28 is rotated to the bottom of the slot 23. At this time, the return spring 25 releases its elastic potential energy to push the block 28 out of the inside of the slot 23, thereby removing the brake pad 27. Compared with the braking device of the traditional thermal power generator, the braking device of this thermal power generator disengages the block 28 from the slot 23 by pressing and rotating the brake pad 27, thereby completing the replacement of the brake pad 27, which is convenient for use.

[0031] A limiting groove 7 is provided above the boss 5 , and a connecting block 8 is fixedly installed below the rectangular plate 6 , and the connecting block 8 is movably connected to the inside of the limiting groove 7 .

[0032] The rectangular plate 6 moves back and forth above the boss 5 , driving the connecting block 8 to move back and forth inside the limiting groove 7 , thereby limiting the rectangular plate 6 .

[0033] A servo motor 10 is fixedly mounted on the rear side of the boss 5 , a screw rod 9 extending into the interior of the limiting groove 7 is fixedly mounted on the front end of the servo motor 10 , and a connecting block 8 is threadedly sleeved on the outside of the screw rod 9 .

[0034] The servo motor 10 is started, so that the servo motor 10 drives the screw 9 to rotate, the screw 9 drives the connecting block 8 to move inward, and the connecting block 8 drives the rectangular plate 6 to move inward.

[0035] Among them, gear blocks 12 are evenly fixedly installed on both sides of the rectangular plate 6, and the gear blocks 12 are engaged with the gears 13. A long plate 11 is fixedly installed on the front end of the rectangular plate 6.

[0036] The connecting block 8 drives the rectangular plate 6 to move inward, so that the tooth block 12 drives the gear 13 to rotate, the gear 13 drives the circular shaft 14 to rotate, and the circular shaft 14 drives the circular block 15 to rotate.

[0037] A fixing block 17 is fixedly installed above the circular shaft 14 , and the fixing block 17 is located above the circular block 15 .

[0038] By installing the fixing block 17 above the circular shaft 14 , the fixing block 17 limits the circular block 15 to prevent the circular block 15 from being separated from the circular shaft 14 .

[0039] Among them, the surface of the connecting rod 16 is provided with an arc groove 19, the inner side of the mounting plate 22 is fixedly installed with an arc block 20 located inside the arc groove 19, and an arc spring 21 is elastically installed between the inner side of the arc groove 19 and the two sides of the arc block 20.

[0040] The mounting plate 22 rotates around the short shaft 18 to drive the arc block 20 to move inside the arc groove 19, thereby squeezing the arc spring 21 and causing the arc spring 21 to deform.

[0041] The working principle and use process of this utility model:

[0042] When the brake disc 2 needs to be braked, the servo motor 10 is started, so that the servo motor 10 drives the screw 9 to rotate, the screw 9 drives the connecting block 8 to move inward, and the connecting block 8 drives the rectangular plate 6 to move inward, so that the tooth block 12 drives the gear 13 to rotate, the gear 13 drives the circular shaft 14 to rotate, and the circular shaft 14 drives the circular block 15 to rotate, so that the connecting rod 16 moves inward, thereby driving the brake pad 27 to contact the brake disc 2, and thus the brake disc 2 is braked by the friction between the brake pad 27 and the brake disc 2.

[0043] When the brake pad 27 needs to be replaced, just press the brake pad 27 inward to make the plug shaft 26 move inward to drive the block 28 out of the inside of the slot 24, then rotate the brake pad 27 to make the plug shaft 26 drive the block 28 to rotate, and rotate the block 28 to the bottom of the slot 23. At this time, the return spring 25 releases its elastic potential energy to push the block 28 out of the inside of the slot 23, thereby removing the brake pad 27.

[0044] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A braking device for a thermal generator, comprising a generator shaft (1), characterized in that: A brake disc (2) is fixedly mounted on the outer side of the generator shaft (1), and heat dissipation holes (3) are evenly opened on the surface of the brake disc (2). A bottom plate (4) is provided on one side of the brake disc (2), and a boss (5) is fixedly mounted above the bottom plate (4). A rectangular plate (6) is movably mounted above the boss (5). Gears (13) located on both sides of the rectangular plate (6) are rotatably mounted above the two ends of the boss (5). A circular shaft (14) is fixedly mounted above the gear (13), and a round block (15) is movably sleeved on the outer side of the circular shaft (14). A connecting rod (16) is fixedly mounted on the front end of the round block (15), and a short shaft (18) is fixedly mounted above the front end of the connecting rod (16). A mounting plate (22) is movably mounted on the outer side of the short shaft (18), and a brake pad (27) is movably mounted on the front end of the mounting plate (22).

2. The braking device of a thermal generator according to claim 1, characterized in that: The front end of the mounting plate (22) is provided with a slot (23), the inside of the slot (23) is provided with a card slot (24), the inside of the slot (23) is movably provided with an insert shaft (26), the bottom of the insert shaft (26) is fixedly provided with card blocks (28) located inside the card slot (24), the front end of the insert shaft (26) is fixedly provided with a brake pad (27), the bottom of the slot (23) is elastically provided with a reset spring (25), and the reset spring (25) is located on the inner side of the insert shaft (26).

3. The braking device of a thermal generator according to claim 1, characterized in that: A limiting groove (7) is provided above the boss (5), and a connecting block (8) is fixedly installed below the rectangular plate (6), and the connecting block (8) is movably connected to the inside of the limiting groove (7).

4. The braking device of a thermal generator according to claim 3, characterized in that: A servo motor (10) is fixedly mounted on the rear side of the boss (5), a screw rod (9) extending into the interior of the limiting groove (7) is fixedly mounted on the front end of the servo motor (10), and the connecting block (8) is threadedly sleeved on the outside of the screw rod (9).

5. The braking device of a thermal generator according to claim 1, characterized in that: Tooth blocks (12) are evenly fixedly installed on both sides of the rectangular plate (6), and the tooth blocks (12) are meshed with gears (13). A long plate (11) is fixedly installed on the front end of the rectangular plate (6).

6. The braking device of a thermal generator according to claim 1, characterized in that: A fixed block (17) is fixedly installed above the circular shaft (14), and the fixed block (17) is located above the circular block (15).

7. The braking device of a thermal generator according to claim 1, characterized in that: An arc groove (19) is provided on the surface of the connecting rod (16); an arc block (20) located inside the arc groove (19) is fixedly installed on the inner side of the mounting plate (22); and an arc spring (21) is elastically installed between the inner side of the arc groove (19) and both sides of the arc block (20).