Sintering furnace device for manufacturing purple pottery green body

By designing a sintering furnace device for cleaning racks and discharge mechanisms, the problem of impurities residues in the inner wall during the manufacturing process of purple pottery is solved, and an efficient cleaning and safe sintering process is achieved, which improves the sintering quality and cleaning convenience of purple pottery is improved.

CN223307303UActive Publication Date: 2025-09-05SHANGHAI JIAOTONG UNIV +1
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Patent Information

Application Number
CN202422707763.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-09-05
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

During the use of the existing sintering furnace device for purple pottery body manufacturing, impurities remaining on the inner wall lead to uneven sintering and safety hazards, and the cleaning efficiency is low, which increases the operating burden of staff.

Method used

A sintering furnace device including a cleaning rack, a cleaning mechanism and a discharge mechanism is designed. Through the forward and reverse rotation of the cleaning rack and the coordination of the discharge mechanism, impurities in the inner wall of the furnace are automatically cleaned, and dust and protective liquid are discharged and applied through a fan and a water pump.

Benefits of technology

It improves the sintering effect, simplifies the cleaning work, reduces the operating burden of the staff, and enhances safety and cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of purple pottery processing, and provides a sintering furnace device for manufacturing a purple pottery green body, which comprises a sintering furnace body, the sintering furnace body is used for sintering the purple pottery green body, the sintering furnace body comprises a furnace body and a sealing cover, and the sealing cover is arranged on the furnace body; the shaft tube is rotationally mounted on the furnace body; the supporting pipe is fixedly arranged on the shaft pipe, and the supporting pipe is communicated with the shaft pipe; the cleaning frame is fixedly mounted on the supporting pipe and is used for cleaning impurities adhered to the inner wall of the furnace body; and the cleaning mechanism is arranged on the furnace body. According to the sintering furnace device for manufacturing the purple pottery green body, the purple pottery green body can be sintered, cleaning work is facilitated, the sintering effect of the purple pottery green body is improved, meanwhile, convenience is provided for workers, and the operation burden of the workers during cleaning is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of purple pottery processing, in particular to a sintering furnace device for manufacturing purple pottery blanks. Background Art

[0002] Purple pottery is one of the four famous potteries in China. The main functions of purple pottery products are storage, decoration, kitchen utensils, etc., and they are very popular among consumers.

[0003] In the process of processing purple pottery, multiple processing steps are required, among which sintering is an important processing step. When sintering the purple pottery body, a corresponding sintering furnace device is required. However, some existing sintering furnace devices used for the manufacture of purple pottery bodies still have certain shortcomings in actual use. After a certain period of use, impurities will remain on the inner wall of the sintering furnace. A large amount of residue will lead to problems such as uneven sintering and product surface defects. The accumulated residue may cause safety hazards such as short circuit and fire, reducing the overall safety of the sintering furnace. Some common sintering furnace devices used for the manufacture of purple pottery bodies require staff to scrape and clean the impurities on the inner wall of the sintering furnace, which is more troublesome to clean. Especially when cleaning the furnace top, the staff needs to constantly tilt their necks to operate, which has low cleaning efficiency and also increases the operating burden of the staff. Utility Model Content

[0004] The utility model provides a sintering furnace device for manufacturing purple pottery blanks, aiming to solve the problem in the above background technology that the currently used sintering furnace devices are inconvenient to clean.

[0005] To solve the above-mentioned problem, the present invention is implemented as follows: a sintering furnace device for manufacturing purple pottery blanks, comprising: a sintering furnace body, the sintering furnace body being used to sinter the purple pottery blanks, the sintering furnace body comprising a furnace body and a sealing cover, the sealing cover being arranged on the furnace body; an axial tube rotatably mounted on the furnace body; a support tube fixedly mounted on the axial tube, the support tube and the axial tube being in communication; a cleaning rack fixedly mounted on the support tube, the cleaning rack being used to clean impurities adhered to the inner wall of the furnace body; a cleaning mechanism arranged on the furnace body, the cleaning mechanism being used to drive the cleaning rack to rotate and clean impurities adhered to the inner wall of the furnace body; and a discharge mechanism arranged on the furnace body, the discharge mechanism being used to discharge dust cleaned from the inner wall of the furnace body by the cleaning rack to the outside of the furnace body.

[0006] Preferably, the cleaning rack includes a connecting cavity, a through hole and a cleaning brush, the connecting cavity and the through hole are both opened on the cleaning rack, the connecting cavity and the through hole are connected, and the connecting cavity and the support tube are connected, and the cleaning brush is in contact with the inner wall of the furnace body.

[0007] Preferably, the cleaning mechanism includes: a heat insulation cover fixedly mounted on the outer wall of the furnace body, with a mounting shaft rotatably mounted on the heat insulation cover; a motor fixedly mounted on the outer wall of the heat insulation cover, with the output shaft of the motor fixedly connected to one end of the mounting shaft; two circular gears fixedly sleeved on the mounting shaft and the shaft tube, respectively, and the two circular gears mesh with each other.

[0008] Preferably, the discharge mechanism includes: a connecting pipe fixedly mounted on the heat insulation cover, the connecting pipe and the shaft pipe being sealed and rotatably connected; a fan fixedly mounted on the outer wall of the heat insulation cover, an air duct fixedly mounted on the air inlet end of the fan, and the air duct being communicated with the connecting pipe.

[0009] Preferably, a coating mechanism is provided on one side of the heat insulation cover, and the coating mechanism is used to coat the protective liquid on the inner wall of the furnace body. The coating mechanism includes: a water pump fixedly mounted on the outer wall of the heat insulation cover; a water pipe fixedly mounted on the water outlet end of the water pump, and the water pipe is connected to the connecting pipe.

[0010] Preferably, the shaft tube, the air duct and the water pipe are all provided with control valves, and the control valves are used to perform control operations.

[0011] Preferably, two guide mechanisms are provided on the furnace body and the cleaning rack, and the guide mechanisms are used to guide the movement of the cleaning rack, and the guide mechanisms include: a guide rod fixedly mounted on the inner wall of the furnace body; a guide block fixedly mounted on the cleaning rack, the guide block and the guide rod are slidably connected, and a plurality of balls are nested on the guide block, and the balls are in contact with the outer wall of the guide rod.

[0012] Compared with the related art, the sintering furnace device for manufacturing purple pottery blanks provided by the utility model has the following beneficial effects:

[0013] Compared with the existing technology, the sintering furnace device for manufacturing purple pottery blanks provided by this solution can sinter the purple pottery blanks and is easy to clean, thereby improving the sintering effect of the purple pottery blanks. At the same time, it provides convenience to the staff and reduces the operational burden of the staff during cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the main structure of a sintering furnace device for manufacturing purple pottery blanks provided by the utility model;

[0015] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0016] Figure 3 for Figure 2 Schematic diagram of the enlarged structure of part A shown in FIG;

[0017] Figure 4 for Figure 2 Schematic diagram of the enlarged structure of part B shown in FIG;

[0018] Figure 5 It is a schematic diagram of the three-dimensional structure of the guide rod in the utility model.

[0019] Figure numerals: 1, sintering furnace body; 101, furnace body; 102, sealing cover; 2, shaft tube; 3, support tube; 4, cleaning rack; 401, connecting cavity; 402, through hole; 403, cleaning brush; 5, heat insulation cover; 6, mounting shaft; 7, motor; 8, circular gear; 9, connecting pipe; 10, fan; 11, air duct; 12, water pump; 13, water pipe; 14, guide rod; 15, guide block. DETAILED DESCRIPTION

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application belongs; the terms used herein in the specification of the application are for the purpose of describing specific embodiments only and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the description of the above-mentioned drawings, as well as any variations thereof, are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention.

[0021] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0022] The embodiment of the utility model provides a sintering furnace device for manufacturing purple pottery green body, such as Figure 1-5As shown, the sintering furnace device for manufacturing purple pottery blanks includes: a sintering furnace body 1, which is used to sinter the purple pottery blanks, and includes a furnace body 101 and a sealing cover 102, wherein the sealing cover 102 is arranged on the furnace body 101; an axis tube 2 rotatably mounted on the furnace body 101; a support tube 3 fixedly mounted on the axis tube 2, wherein the support tube 3 and the axis tube 2 are connected; a cleaning rack 4 fixedly mounted on the support tube 3, wherein the cleaning rack 4 is used to clean impurities adhered to the inner wall of the furnace body 101; a cleaning mechanism provided on the furnace body 101, wherein the cleaning mechanism is used to drive the cleaning rack 4 to rotate and clean impurities adhered to the inner wall of the furnace body 101; and a discharge mechanism provided on the furnace body 101, wherein the discharge mechanism is used to discharge dust cleaned from the inner wall of the furnace body 101 by the cleaning rack 4 to the outside of the furnace body 101.

[0023] In this embodiment, a purple pottery body is processed and sintered by a sintering furnace body 1. The working principle of the sintering furnace body 1 is conventional and will not be elaborated here. After the sintering furnace body 1 has been used for a certain period of time, when impurities adhering to the inner wall of the furnace body 101 need to be cleaned, a cleaning mechanism is activated by a controller to drive the shaft tube 2 to rotate forward and reverse at a certain angle, thereby driving the cleaning rack 4 to rotate forward and reverse to scrape and clean the impurities adhering to the inner wall of the furnace body 101. During cleaning, a discharge mechanism is activated by a controller to discharge the dust cleaned from the inner wall of the furnace body 101 by the cleaning rack 4 to the outside of the furnace body 101, thereby completing the cleaning of the inner wall of the furnace body 101. Some locations at the bottom of the furnace body 101 and some dust that has fallen to the bottom of the furnace body 101 can be manually cleaned by a staff member, which is also relatively easy to clean. The entire device can be used to sinter purple pottery bodies and facilitates cleaning, thereby improving the sintering effect of the purple pottery bodies. At the same time, it provides convenience to the staff and reduces the operational burden of the staff during cleaning.

[0024] In a further preferred embodiment of the present invention, the cleaning rack 4 includes a connecting cavity 401, a through hole 402 and a cleaning brush 403, the connecting cavity 401 and the through hole 402 are both opened on the cleaning rack 4, the connecting cavity 401 and the through hole 402 are connected, and the connecting cavity 401 and the support tube 3 are connected, and the cleaning brush 403 is in contact with the inner wall of the furnace body 101.

[0025] In this embodiment, the cleaning brush 403 is used to clean the dust adhering to the inner wall of the furnace body 101, and the connecting cavity 401 and the through hole 402 are used to cooperate with the discharge mechanism to collect the dust cleaned from the inner wall of the furnace body 101 by the cleaning brush 403.

[0026] In a further preferred embodiment of the present invention, the cleaning mechanism includes: a heat insulation cover 5 fixedly mounted on the outer wall of the furnace body 101, and a mounting shaft 6 is rotatably mounted on the heat insulation cover 5; a motor 7 fixedly mounted on the outer wall of the heat insulation cover 5, and the output shaft of the motor 7 is fixedly connected to one end of the mounting shaft 6; two circular gears 8 fixedly sleeved on the mounting shaft 6 and the shaft tube 2, respectively, and the two circular gears 8 are engaged with each other.

[0027] In this embodiment, when the cleaning mechanism is used, the motor 7 is started by the controller to perform a certain forward and reverse rotation. Under the interaction of the two circular gears 8, the shaft tube 2 is driven to perform a certain forward and reverse rotation, and then the cleaning rack 4 is driven to perform forward and reverse rotation to scrape and clean the impurities adhered to the inner wall of the furnace body 101, thereby reducing the operational burden of the staff during cleaning.

[0028] In a further preferred embodiment of the present invention, the discharge mechanism includes: a connecting pipe 9 fixedly mounted on the heat insulation cover 5, the connecting pipe 9 and the shaft tube 2 are sealed and rotatably connected; a fan 10 fixedly mounted on the outer wall of the heat insulation cover 5, an air duct 11 fixedly mounted on the air inlet end of the fan 10, and the air duct 11 is communicated with the connecting pipe 9.

[0029] In this embodiment, when the cleaning rack 4 cleans the impurities on the inner wall of the furnace body 101, the control valves on the shaft tube 2 and the air duct 11 are opened, and the fan 10 is started. The air outlet end of the fan 10 can be connected to the corresponding exhaust duct, or a collection filter bag can be set on the air outlet end of the fan 10. The dust cleaned from the inner wall of the furnace body 101 by the cleaning rack 4 enters the connecting cavity 401 through the through hole 402, and then enters the shaft tube 2, and finally is discharged to the outside of the furnace body 101 through the air outlet end of the fan 10, thereby completing the cleaning of the furnace body 101.

[0030] In a further preferred embodiment of the present invention, a smearing mechanism is provided on one side of the heat insulation cover 5, and the smearing mechanism is used to apply protective liquid to the inner wall of the furnace body 101. The smearing mechanism includes: a water pump 12 fixedly mounted on the outer wall of the heat insulation cover 5; a water pipe 13 fixedly mounted on the water outlet end of the water pump 12, and the water pipe 13 is connected to the connecting pipe 9.

[0031] In this embodiment, when the furnace body 101 needs to be coated with protective liquid after cleaning, the water inlet end of the water pump 12 is connected to the corresponding protective liquid pipeline, the control valves on the water pipe 13 and the shaft tube 2 are opened, and the water pump 12 is started. The protective liquid enters the support tube 3 through the shaft tube 2, and then penetrates into the cleaning brush 403 through the through hole 402. Similarly, the cleaning mechanism is started to drive the cleaning frame 4 to rotate, so that the protective liquid or protective oil coating can be applied to the inner wall of the furnace body 101 to prevent the furnace body 101 from corrosion or oxidation, thereby maintaining the furnace body 101.

[0032] In a further preferred embodiment of the present invention, control valves are provided on the shaft tube 2, the air duct 11 and the water pipe 13, and the control valves are used to perform control operations.

[0033] In this embodiment, the shaft tube 2, the air duct 11 and the water pipe 13 are controlled by the control valve.

[0034] In a further preferred embodiment of the present invention, two guide mechanisms are provided on the furnace body 101 and the cleaning rack 4, and the guide mechanisms are used to guide the movement of the cleaning rack 4, and the guide mechanisms include: a guide rod 14 fixedly mounted on the inner wall of the furnace body 101; a guide block 15 fixedly mounted on the cleaning rack 4, the guide block 15 and the guide rod 14 are slidably connected, and a plurality of balls are nested on the guide block 15, and the balls are in contact with the outer wall of the guide rod 14.

[0035] In this embodiment, when the cleaning frame 4 rotates, the cleaning frame 4 drives the guide block 15 to move on the guide rod 14, thereby improving the stability of the cleaning frame 4 during rotation.

[0036] In summary, compared with the relevant technology, the present device can be used to sinter the purple pottery body, and is convenient for cleaning, thereby improving the sintering effect of the purple pottery body, while providing convenience to the staff and reducing the operational burden of the staff during cleaning.

[0037] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.

[0038] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope to be protected by the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making any creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also fall within the scope to be protected by the present invention.

Claims

1. A sintering furnace device for manufacturing purple pottery green body, characterized in that: include: A sintering furnace body, wherein the sintering furnace body is used to sinter the purple pottery body, and the sintering furnace body comprises a furnace body and a sealing cover, wherein the sealing cover is arranged on the furnace body; Rotating the shaft tube installed on the furnace body; A support tube fixedly mounted on the shaft tube, the support tube and the shaft tube being in communication; A cleaning rack fixedly mounted on the support tube, the cleaning rack being used to clean impurities adhering to the wall of the furnace body; A cleaning mechanism is provided on the furnace body, the cleaning mechanism being used to drive the cleaning frame to rotate and clean impurities adhering to the inner wall of the furnace body; A discharge mechanism is provided on the furnace body, and the discharge mechanism is used for discharging the dust cleaned from the inner wall of the furnace body by the cleaning rack to the outside of the furnace body.

2. The sintering furnace device for manufacturing purple pottery green body according to claim 1, characterized in that: The cleaning frame includes a connecting cavity, a through hole and a cleaning brush. The connecting cavity and the through hole are both opened on the cleaning frame. The connecting cavity and the through hole are connected, and the connecting cavity and the support tube are connected. The cleaning brush contacts the inner wall of the furnace body.

3. The sintering furnace device for manufacturing purple pottery green body according to claim 1, characterized in that: The cleaning mechanism comprises: A heat shield fixedly mounted on the outer wall of the furnace body, wherein a mounting shaft is rotatably mounted on the heat shield; A motor fixedly mounted on the outer wall of the heat shield, wherein the output shaft of the motor is fixedly connected to one end of the mounting shaft; Two circular gears are fixedly sleeved on the mounting shaft and the shaft tube respectively, and the two circular gears are meshed with each other.

4. The sintering furnace device for manufacturing purple pottery green body according to claim 3, characterized in that: The discharge mechanism comprises: A connecting pipe fixedly mounted on the heat shield, wherein the connecting pipe is sealingly and rotatably connected to the shaft pipe; A fan is fixedly mounted on the outer wall of the heat insulation cover, an air duct is fixedly mounted on the air inlet end of the fan, and the air duct is communicated with the connecting pipe.

5. The sintering furnace device for manufacturing purple pottery green body according to claim 4, characterized in that: A coating mechanism is provided on one side of the heat insulation cover, and the coating mechanism is used to coat the protective liquid on the inner wall of the furnace body, and the coating mechanism includes: A water pump fixedly mounted on the outer wall of the heat insulation cover; A water pipe is fixedly installed on the water outlet end of the water pump, and the water pipe is connected to the connecting pipe.

6. The sintering furnace device for manufacturing purple pottery bodies according to claim 5, characterized in that: The shaft tube, the air duct and the water pipe are all provided with control valves, and the control valves are used for performing control operations.

7. The sintering furnace device for manufacturing purple pottery green body according to claim 1, characterized in that: Two guide mechanisms are provided on the furnace body and the cleaning rack, and the guide mechanisms are used to guide the movement of the cleaning rack, and the guide mechanisms include: A guide rod fixedly mounted on the inner wall of the furnace body; A guide block is fixedly mounted on the cleaning frame, the guide block is slidably connected to the guide rod, a plurality of balls are nested on the guide block, and the balls are in contact with the outer wall of the guide rod.