Slag scraping device for aluminum material smelting

Abstract

The utility model discloses an aluminum material smelting and slag scraping device, which relates to the technical field of aluminum material smelting and slag scraping, and comprises a smelting box body, two end faces of the smelting box body are inclined planes, electric push rods are symmetrically and fixedly mounted on the front side and the rear side of the smelting box body, and a top block is fixedly mounted at the top end of an output rod of each electric push rod. A support is fixedly installed at the upper end of the top block, a slag scraping mechanism is arranged at the upper end of the smelting box body, grooves are symmetrically formed in the end faces of the two sides of the upper end of the smelting box body, and collecting assemblies are symmetrically arranged at the two ends of the smelting box body. The hydraulic cylinder is used for driving the scraping plates and the slag scraping plates to move into the smelting box body, waste slag on the surface of aluminum can be scattered through the rotating scraping plates, the surface area of the waste slag is increased, then the sliding blocks slide in the grooves in a reciprocating mode, and therefore the slag scraping plates on the two sides are used for scraping the scattered waste slag. And scraped waste residues fall into the collecting box through the inclined plane, so that the purity of aluminum material smelting is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum material smelting and scraping slag, in particular to an aluminum material smelting and scraping slag device. Background Art

[0002] Aluminum products are made of aluminum and other alloying elements. The main metal element is aluminum, and some alloying elements are added to improve the performance of aluminum.

[0003] At present, scrap aluminum is an important resource. Recycling, regenerating and utilizing it is an extremely beneficial task: first, it can make effective use of resources; second, it can protect the environment; third, it can save a lot of energy, etc.

[0004] When scrap aluminum is recycled for smelting, the waste slag floating in the smelting furnace needs to be scraped off. However, the existing waste slag scraping work is inefficient and requires a large degree of worker participation, which increases the labor intensity of the workers. Utility Model Content

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0006] A slag scraping device for aluminum smelting, comprising a smelting box, both end surfaces of the smelting box being inclined, electric push rods being symmetrically fixedly mounted on the front and rear sides of the smelting box, a top block being fixedly mounted on the top of the output rod of the electric push rod, a bracket being fixedly mounted on the upper end of the top block, a slag scraping mechanism being provided at the upper end of the smelting box, grooves being symmetrically formed on both end surfaces of the upper end of the smelting box, and collection assemblies being symmetrically mounted on both ends of the smelting box;

[0007] The scraping mechanism includes a slider, the lower end of the slider is embedded in the inside of the groove and is slidably installed, the upper end of the slider is fixedly installed with a hydraulic cylinder, the left and right sides of the hydraulic cylinder are symmetrically fixedly installed with side frames, the lower end of the side frame is fixedly connected with a scraping plate, the front and rear sides of the side frame are symmetrically fixedly installed with side blocks, the top of the output rod of the hydraulic cylinder is fixedly installed with a top plate, the middle of the top plate is fixedly installed with a fixed seat, the lower end of the fixed seat is rotatably installed with a rotating rod, the lower end of the rotating rod is fixedly sleeved with gear 1, the bottom end of the rotating rod is fixedly installed with a scraper, and a motor is fixedly installed on one side of the upper end of the top plate, and the lower end of the output rod of the motor is fixedly installed with gear 2.

[0008] Preferably, the scraper is located inside the smelting box.

[0009] Preferably, the side blocks are fitted into the interior of the groove and are slidably installed.

[0010] Preferably, the gear 1 and the gear 2 are engaged with each other.

[0011] Preferably: the collecting assembly includes a collecting box, a guide platform is fixedly installed on the inner bottom end of the collecting box, a limiting ring is fixedly installed on the inner wall of the upper end of the collecting box, a filter plate is movably installed on the upper end of the limiting ring, and a connected discharge pipe is fixedly installed on the left end of the collecting box.

[0012] Preferably, the guide platform is arranged at an angle.

[0013] Preferably, the top of the collecting box is aligned with the inclined surface.

[0014] Preferably, the bracket is L-shaped, and the top end of the bracket is fixedly connected to the outer end of the slider.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The utility model provides an aluminum smelting scraping device, which uses a scraping mechanism, a slider, a hydraulic cylinder, a side frame, a scraping plate, a fixed seat, a rotating rod, a gear 1, a scraping plate, a motor, and a gear 2. The hydraulic cylinder can drive the scraping plate and the scraping plate to move into the smelting box body, and then the scraping plate can be rotated to break up the waste slag on the aluminum surface, thereby increasing its surface area. Then, the slider is used to slide back and forth in the groove, so that the scraping plates on both sides can be used to scrape the waste slag after it is broken up. The scraped waste slag falls into the collection box through the inclined surface, thereby improving the purity of the aluminum smelting.

[0017] 2. The utility model provides an aluminum smelting scraping device, which can filter the waste slag by using the filter plate through the cooperation of the collection assembly, the collection box, the guide table, the limit ring, the filter plate and the discharge pipe, thereby achieving the effect of solid-liquid separation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic structural diagram of the aluminum material smelting and scraping device of the utility model;

[0019] Figure 2 This is a schematic structural diagram of a side view of an aluminum material smelting and scraping device according to the present invention;

[0020] Figure 3 This is a structural diagram of the scraping mechanism of the utility model;

[0021] Figure 4 This is a structural diagram of the scraping mechanism details of the utility model;

[0022] Figure 5 This is a schematic structural diagram of the collection component of the present invention.

[0023] In the figure: 1. smelting box body; 2. inclined surface; 3. electric push rod; 4. top block; 5. bracket; 6. scraping mechanism; 7. groove; 8. collecting assembly; 61. slider; 62. hydraulic cylinder; 63. side frame; 64. scraping plate; 65. side block; 66. top plate; 67. fixing seat; 68. rotating rod; 69. gear 1; 610. scraper; 611. motor; 612. gear 2; 81. collecting box; 82. guide table; 83. limit ring; 84. filter plate; 85. discharge pipe. DETAILED DESCRIPTION

[0024] The present invention is further described in detail below with reference to the embodiments:

[0025] like Figure 1-5 As shown, the utility model provides an aluminum smelting and scraping device, comprising a smelting box body 1, both end surfaces of the smelting box body 1 are inclined surfaces 2, electric push rods 3 are symmetrically fixedly installed on the front and rear sides of the smelting box body 1, a top block 4 is fixedly installed on the top of the output rod of the electric push rod 3, and a bracket 5 is fixedly installed on the upper end of the top block 4, a scraping mechanism 6 is provided at the upper end of the smelting box body 1, grooves 7 are symmetrically opened on the end surfaces of both sides of the upper end of the smelting box body 1, and collection components 8 are symmetrically provided at both ends of the smelting box body 1.

[0026] The bracket 5 is L-shaped, and the top end of the bracket 5 is fixedly connected to the outer end of the slider 61 .

[0027] The scraped waste residue, under the action of gravity, naturally slides down along the inclined surface 2. The design of this inclined surface 2 is ingenious and reasonable, and it provides a smooth passage for the waste residue, so that the waste residue can fall into the collection box 81 smoothly.

[0028] like Figure 3-4 As shown, the scraping mechanism 6 includes a slider 61, the lower end of the slider 61 is engaged with the inside of the groove 7 and is slidably installed, the upper end of the slider 61 is fixedly installed with a hydraulic cylinder 62, the left and right sides of the hydraulic cylinder 62 are symmetrically fixed with side frames 63, the lower end of the side frame 63 is fixedly connected with a scraping plate 64, the front and rear sides of the side frame 63 are symmetrically fixed with side blocks 65, the top of the output rod of the hydraulic cylinder 62 is fixedly installed with a top plate 66, the middle part of the top plate 66 is fixedly installed with a fixed seat 67, the lower end of the fixed seat 67 is rotatably installed with a rotating rod 68, the lower end of the rotating rod 68 is fixedly sleeved with a gear 1 69, the bottom end of the rotating rod 68 is fixedly installed with a scraper 610, the upper end side of the top plate 66 is fixedly installed with a motor 611, and the lower end of the output rod of the motor 611 is fixedly installed with a gear 2 612.

[0029] The scraper 64 is located inside the smelting box 1 .

[0030] The side blocks 65 are fitted into the interior of the groove 7 and are slidably installed.

[0031] Gear 1 69 and gear 2 612 are engaged with each other.

[0032] The scraper 610 continuously stirs the slag, gradually increasing its surface area. This process is significant because the increased surface area allows the slag to better interact with subsequent processing steps. If the slag aggregates, it will hinder heat transfer within the molten aluminum. By breaking up the slag, the heat within the molten aluminum can be more evenly distributed.

[0033] like Figure 5 As shown, the collecting assembly 8 includes a collecting box 81, a guide platform 82 is fixedly installed on the inner bottom end of the collecting box 81, a limiting ring 83 is fixedly installed on the inner wall of the upper end of the collecting box 81, a filter plate 84 is movably installed on the upper end of the limiting ring 83, and a connected discharge pipe 85 is fixedly installed on the left end of the collecting box 81.

[0034] The guide platform 82 is arranged at an inclination.

[0035] The top of the collecting box 81 is aligned with the inclined surface 2 .

[0036] The filter plate 84 is tightly fixed by the limiting ring 83 to ensure that the filter plate 84 will not be displaced or deformed during the filtering process, thereby ensuring the stability and reliability of the filtering operation.

[0037] The collecting assembly 8 realizes efficient filtration and solid-liquid separation of waste slag, providing a scientific and effective method for waste slag treatment in the aluminum smelting process, which not only improves resource utilization but also reduces environmental pollution.

[0038] The following is a detailed description of the working principle of the aluminum smelting slag scraping device.

[0039] like Figure 1-5As shown, when the aluminum material smelting scraping device is in use, when it is necessary to scrape the waste slag in the aluminum liquid, the hydraulic cylinder 62 and the motor 611 can be started, and the output rod of the motor 611 drives the gear 2 612 to rotate, and the gear 2 612 drives the rotating rod 68 to rotate through the meshing gear 1 69, so that the rotating rod 68 drives the scraper 610 to move synchronously, and the output rod of the hydraulic cylinder 62 retracts, thereby driving the top plate 66 to move downward, thereby moving the scraper plate 64 and the scraper 610 into the smelting box body 1, so that the rotating scraper 610 can be used to break up the waste slag in the aluminum liquid. The surface area increases, and finally the electric push rod 3 is started, so that the electric push rod 3 drives the slider 61 to slide back and forth in the groove 7 through the top block 4 and the bracket 5, thereby driving the scraper 610 and the scraper plate 64 to move synchronously. The scraper plate 64 can effectively remove the waste slag from the surface of the aluminum liquid, and the waste slag falls into the collection box 81 through the inclined surface 2, which can effectively block the waste slag particles. The filter plate 84 can filter the waste slag to allow the liquid to pass through. When the mixture of waste slag and liquid flows through the filter plate 84, the filter plate 84 is like a precise sieve, filtering them. The waste slag is trapped above the filter plate 84, and the filtered liquid is retained on the bottom side of the collection box 81 through the guide table 82. At the same time, the liquid can be discharged through the discharge pipe 85.

[0040] The above generally describes the present invention in detail. However, it is obvious to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A slag scraping device for aluminum smelting, comprising a smelting box (1), both end faces of the smelting box (1) being inclined surfaces (2), characterized in that: Electric push rods (3) are symmetrically fixedly installed on both the front and rear sides of the smelting box body (1), a top block (4) is fixedly installed on the top of the output rod of the electric push rod (3), and a bracket (5) is fixedly installed on the upper end of the top block (4). A scraping mechanism (6) is provided on the upper end of the smelting box body (1), and grooves (7) are symmetrically provided on both end surfaces of the upper end of the smelting box body (1), and collecting components (8) are symmetrically provided on both ends of the smelting box body (1); The scraping mechanism (6) includes a slider (61), the lower end of the slider (61) is fitted into the interior of the groove (7) and is slidably installed, a hydraulic cylinder (62) is fixedly installed on the upper end of the slider (61), side frames (63) are symmetrically fixedly installed on the left and right sides of the hydraulic cylinder (62), the lower end of the side frame (63) is fixedly connected to a scraping plate (64), the front and rear sides of the side frame (63) are symmetrically fixedly installed with side blocks (65), and the output rod of the hydraulic cylinder (62) is fixedly connected to the side frame (63). A top plate (66) is fixedly installed on the top, a fixed seat (67) is fixedly installed in the middle of the top plate (66), a rotating rod (68) is rotatably installed on the lower end of the fixed seat (67), a gear 1 (69) is fixedly sleeved on the outer portion of the lower end of the rotating rod (68), a scraper (610) is fixedly installed on the bottom end of the rotating rod (68), a motor (611) is fixedly installed on one side of the upper end of the top plate (66), and a gear 2 (612) is fixedly installed on the lower end of the output rod of the motor (611).

2. The aluminum material smelting slag scraping device according to claim 1, characterized in that: The scraper plate (64) is located inside the smelting box (1).

3. The aluminum material smelting slag scraping device according to claim 2, characterized in that: The side block (65) is fitted into the interior of the groove (7) and is slidably installed.

4. The aluminum material smelting slag scraping device according to claim 3, characterized in that: The gear one (69) and the gear two (612) are engaged with each other.

5. The aluminum material smelting slag scraping device according to claim 1, characterized in that: The collecting assembly (8) comprises a collecting box (81), a guide platform (82) is fixedly mounted on the inner bottom end of the collecting box (81), a limiting ring (83) is fixedly mounted on the inner wall of the upper end of the collecting box (81), a filter plate (84) is movably mounted on the upper end of the limiting ring (83), and a connected discharge pipe (85) is fixedly mounted on the left end of the collecting box (81).

6. The aluminum material smelting slag scraping device according to claim 5, characterized in that: The guide platform (82) is arranged in an inclined manner.

7. The aluminum material smelting slag scraping device according to claim 6, characterized in that: The top of the collecting box (81) is aligned with the inclined surface (2).

8. The aluminum material smelting slag scraping device according to claim 1, characterized in that: The bracket (5) is L-shaped, and the top end of the bracket (5) is fixedly connected to the outer end of the slider (61).

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