Ray detection equipment

By designing an open-closable arc rack structure, the adaptability problem of existing ray detection equipment when the components at both ends of the welded joints are long, and comprehensive inspection of welded joints of different lengths is achieved.

CN223308139UActive Publication Date: 2025-09-05GUANGDONG SPECIAL EQUIP TESTING INST DONGGUAN TESTING INST
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Patent Information

Application Number
CN202421393484.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-09-05
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The electric slide rails of existing ray detection equipment are integrated annular structure. When the components at both ends of the welded joints are long, it is not convenient to set the annular structure at the welded joints.

Method used

The opening and closing arc rack structure is adopted, and the opening and closing of two arc racks is controlled through the adjustment mechanism to realize the connection with the measured parts, and an X-ray machine is equipped for detection.

Benefits of technology

It can easily adapt to products of different lengths, improves the adaptability and convenience of equipment, and achieves comprehensive inspection of welded joints.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model belongs to the technical field of welding seam detection. The utility model further relates to ray detection equipment which comprises a driving device, the driving device comprises a driving mechanism, the driving mechanism is provided with an adjusting mechanism, the adjusting mechanism is connected with a rotating device, the rotating device comprises two arc-shaped plates arranged on the adjusting mechanism, and the two arc-shaped plates are arranged on the adjusting mechanism. One side of each arc-shaped plate is fixedly connected with an arc-shaped rack, a rotating piece is movably arranged between the two arc-shaped racks, an X-ray machine is arranged on the rotating piece, and the two arc-shaped racks are opened and closed under the control of an adjusting mechanism so as to be connected with a tested component. Through the arrangement of the two arc-shaped racks, the two arc-shaped racks are controlled by the adjusting mechanism to be opened and closed, through the design of the openable and closable structure, the device can easily adapt to products with different lengths, the adaptability of the device is improved, and use is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of weld detection, and more specifically, to a ray detection device. Background Art

[0002] In the field of weld joint quality inspection, X-ray detection technology has always been regarded as an efficient and accurate detection method. X-ray detection technology can penetrate weld joints and capture and display defects and anomalies inside weld joints, such as cracks, lack of fusion, slag inclusions, etc., through the interaction between the rays emitted by the radiation source and the internal structure of the material. This method has important application value in industrial production, aerospace, nuclear industry and other fields.

[0003] For example, Chinese patent (publication number CN217931461U) discloses a device comprising a support platform, universal wheels, a support frame, a fixed rod, an electric slide rail, an electric slider, a fixed frame, an X-ray machine, a limit frame, a screw, a turntable, a guide frame, a baffle, a support rod and an image intensifier. The left and right sides of the bottom of the support platform are symmetrically rotated and can be easily moved with universal wheels. The left and middle sides of the top of the support platform are fixedly connected to the support frame. Two fixed rods are fixedly connected to the front and back sides of the left side of the top of the support platform. The four fixed rods are located between the two support frames. An electric slide rail is fixedly connected between the two fixed rods on the left side, and an electric slide rail is also fixedly connected between the two fixed rods on the right side. An electric slider is slidably provided on the side where the two electric slide rails are close to each other. A fixed frame is fixedly connected between the two electric sliders, and an X-ray machine is fixedly connected to the top of the fixed frame. The inventor found the following defects in specific practice:

[0004] The electric slide rail used is an integrated ring structure, which meets the detection requirements to a certain extent. However, when the components at both ends of the weld joint are long, it is inconvenient to install the ring structure at the weld joint. Therefore, we have improved this problem and proposed a radiographic detection device. Utility Model Content

[0005] The technical problem to be solved by the embodiments of the present invention is that when the components at both ends of the welding joint are long, it is inconvenient to set the ring structure at the welding joint.

[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0007] A radiation detection device comprises: a driving device, the driving device comprises a driving mechanism, the driving mechanism is provided with an adjusting mechanism, the adjusting mechanism is connected to a rotating device, the rotating device comprises two arc-shaped plates provided on the adjusting mechanism, one side of each of the two arc-shaped plates is fixedly connected to an arc-shaped rack, a rotating part is movably provided between the two arc-shaped racks, and an X-ray machine is provided on the rotating part, the two arc-shaped racks open and close under the control of the adjusting mechanism to achieve connection with the measured component, the present application sets two arc-shaped racks, and the two arc-shaped racks open and close under the control of the adjusting mechanism. By designing an openable and closable structural design, the present application can easily adapt to products of different lengths, thereby improving the adaptability of the present application and facilitating use.

[0008] As an improvement of the present invention, the rotating part includes a second limit plate slidingly connected to the arc-shaped rack, the X-ray machine is installed on the second limit plate, a second motor is fixedly installed on one side of the second limit plate, the output shaft of the second motor passes through the second limit plate and is fixedly connected to a gear, and the gear is engaged with the arc-shaped rack.

[0009] As an improvement of the present invention, the outer surface of the arc-shaped plate is slidably connected to a first limiting plate, and a plurality of connecting rods are fixedly connected between the first limiting plate and the second limiting plate.

[0010] As an improvement of the present invention, positioning grooves are provided at both ends of one of the arc-shaped racks, and positioning rods are fixedly connected to both ends of the other arc-shaped rack, and the outer surfaces of the positioning rods are plugged into the positioning grooves.

[0011] As an improvement of the present invention, the adjustment mechanism includes a support seat installed on the driving mechanism, a mounting groove is provided on the top of the support seat, a bidirectional screw rod is rotatably connected to the mounting groove through a bearing, the outer surface of the bidirectional screw rod is threadedly connected to two sliding seats, and the two sliding seats are respectively fixedly mounted on the bottom ends of the two arc-shaped plates.

[0012] As an improvement of the present invention, a reducer is provided in the mounting groove, the reducer is connected to one end of the bidirectional screw rod, a first motor is installed on the side of the support seat, the output shaft of the first motor passes through the mounting groove and is connected to the reducer.

[0013] As an improvement of the present invention, a connecting shaft is inserted into the support seat, and a hand bolt is threadedly connected to one side of the support seat. One end of the hand bolt penetrates into the support seat and contacts the connecting shaft.

[0014] As an improvement of the present invention, the driving mechanism includes a support platform fixedly connected to the bottom end of the connecting shaft, an AGV trolley is provided below the support platform, and a plurality of electric telescopic rods are provided between the AGV trolley and the support platform.

[0015] As an improved embodiment of the present invention, the support platform is driven by an electric telescopic rod to move up and down to achieve height adjustment.

[0016] As an improvement of the present invention, a radiation sensor and an alarm are further installed on the AGV, and the radiation sensor is used to detect radiation during the detection process.

[0017] Compared with the prior art, the embodiments of the present invention have the following beneficial effects:

[0018] In order to solve the problem in the prior art that it is inconvenient to set the annular structure at the welding joint when the components at both ends of the welding joint are long, the present application sets two arc-shaped racks, which open and close under the control of the adjustment mechanism. By designing an openable and closable structural design, the present application can easily adapt to products of different lengths, thereby improving the adaptability of the present application and facilitating use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the structure of the radiation detection equipment provided in this application;

[0020] Figure 2 The ray detection equipment provided for this application Figure 1 Schematic diagram of the rear view structure;

[0021] Figure 3 A schematic diagram of the structure of the rotating device of the radiation detection equipment provided in this application;

[0022] Figure 4 This is a schematic structural diagram of the positioning slot of the radiation detection equipment provided in this application.

[0023] Indicated in the figure:

[0024] 1. Driving device; 101. AGV trolley; 102. Support platform; 103. Connecting shaft; 104. Support seat; 105. Thumb bolt; 106. Mounting slot; 107. Bidirectional screw rod; 108. Reducer; 109. First motor; 110. Sliding seat; 2. Rotating device; 201. Arc plate; 202. Arc rack; 203. Positioning rod; 204. Positioning slot; 205. First limit plate; 206. Second limit plate; 207. Connecting rod; 208. Second motor; 209. Gear; 3. X-ray machine. DETAILED DESCRIPTION

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this utility model belongs; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the utility model. Reference to "embodiments" herein means that the specific features, structures or characteristics described in conjunction with the embodiments may be included in at least one embodiment of the utility model. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0026] As described in the background art, the electric slide rail used in the prior art is an integrated ring structure, which meets the detection requirements to a certain extent. However, when the components at both ends of the welding joint are long, it is inconvenient to set the ring structure at the welding joint.

[0027] In order to solve this technical problem, the utility model provides a ray detection device, which is used for detecting welding joints.

[0028] Specifically, please refer to Figures 1-4 , the radiographic detection equipment specifically includes:

[0029] The driving device 1 includes a driving mechanism, an adjusting mechanism is provided on the driving mechanism, the adjusting mechanism is connected to a rotating device 2, the rotating device 2 includes two arc-shaped plates 201 provided on the adjusting mechanism, one side of each of the two arc-shaped plates 201 is fixedly connected to an arc-shaped rack 202, a rotating part is movably provided between the two arc-shaped racks 202, and an X-ray machine 3 is provided on the rotating part, and the two arc-shaped racks 202 open and close under the control of the adjusting mechanism to achieve connection with the measured component.

[0030] The radiation detection equipment provided by the present invention has two arc-shaped racks 202, which are opened and closed under the control of an adjustment mechanism. By designing an openable and closable structural design, the present invention can easily adapt to products of different lengths, thereby improving the adaptability of the present invention and facilitating use.

[0031] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0032] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.

[0033] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0034] Embodiment 1 of the utility model of the radiation detection device

[0035] Please refer to Figures 1-4 The utility model of the radiation detection equipment includes: a driving device 1, the driving device 1 includes a driving mechanism, an adjusting mechanism is provided on the driving mechanism, the adjusting mechanism is connected to a rotating device 2, the rotating device 2 includes two arc-shaped plates 201 provided on the adjusting mechanism, one side of the two arc-shaped plates 201 is fixedly connected with an arc-shaped rack 202, a rotating part is movably provided between the two arc-shaped racks 202, and an X-ray machine 3 is provided on the rotating part, the two arc-shaped racks 202 open and close under the control of the adjusting mechanism to achieve connection with the measured component, the two arc-shaped racks 202, the two arc-shaped racks 202 open and close under the control of the adjusting mechanism, by designing a retractable structural design, the present application can easily adapt to products of different lengths, improves the adaptability of the present application, and is convenient for use, the X-ray machine 3 is connected to the existing computer.

[0036] Further, such as Figures 1-4 As shown, the rotating part includes a second limit plate 206 slidingly connected to the arc-shaped rack 202, the X-ray machine 3 is installed on the second limit plate 206, and a second motor 208 is fixedly installed on one side of the second limit plate 206. The output shaft of the second motor 208 passes through the second limit plate 206 and is fixedly connected to a gear 209. The gear 209 is engaged with the arc-shaped rack 202, and the second motor 208 can drive the gear 209 to rotate. During the rotation of the gear 209, the second limit plate 206 can be driven to rotate along the shape of the arc-shaped rack 202 under the action of the arc-shaped rack 202, thereby causing the X-ray machine 3 to rotate around the welding joint to perform a more comprehensive inspection of the welding joint.

[0037] Further, such as Figure 4 As shown, the outer surface of the arc plate 201 is slidably connected to a first limit plate 205, and a number of connecting rods 207 are fixedly connected between the first limit plate 205 and the second limit plate 206. The connecting rods 207 can fix the first limit plate 205 and the second limit plate 206 together, and the first limit plate 205, the connecting rods 207 and the arc plate 201 can cooperate to limit the second limit plate 206.

[0038] Further, such as Figure 3-Figure 4As shown, one of the arc-shaped racks 202 is provided with a positioning groove 204 at both ends, and the other arc-shaped rack 202 is fixedly connected with a positioning rod 203 at both ends, and the outer surface of the positioning rod 203 is plugged into the positioning groove 204. When the two arc-shaped racks 202 contact each other, the two arc-shaped racks 202 can be limited by the mutual cooperation of the positioning rod 203 and the positioning groove 204 to avoid offset between the two arc-shaped racks 202.

[0039] Embodiment 2 of the utility model of the ray detection device

[0040] The utility model of the ray detection equipment further, as Figure 1-Figure 2 As shown, the adjustment mechanism includes a support base 104 installed on the driving mechanism, and a mounting groove 106 is opened on the top of the support base 104. A bidirectional screw rod 107 is rotatably connected to the mounting groove 106 through a bearing. The outer surface of the bidirectional screw rod 107 is threadedly connected to two sliding seats 110. The two sliding seats 110 are respectively fixedly mounted on the bottom ends of the two arc-shaped plates 201. During the rotation of the bidirectional screw rod 107, the inspiration sliding seats 110 can be driven to move closer to or away from each other, and then the two arc-shaped racks 202 can be driven to move closer to or away from each other through the two arc-shaped plates 201.

[0041] Further, such as Figure 1-Figure 2 As shown, a reducer 108 is provided in the mounting groove 106, and the reducer 108 is connected to one end of the bidirectional screw rod 107. A first motor 109 is installed on the side of the support seat 104. The output shaft of the first motor 109 passes through the mounting groove 106 and is connected to the reducer 108. The first motor 109 can drive the bidirectional screw rod 107 to rotate through the reducer 108.

[0042] Further, such as Figure 1-Figure 2 As shown, a connecting shaft 103 is inserted into the support seat 104, and a hand-tightening bolt 105 is threadedly connected to one side of the support seat 104. One end of the hand-tightening bolt 105 penetrates into the support seat 104 and contacts the connecting shaft 103. The position of the support seat 104 can be fixed by the hand-tightening bolt 105. After loosening the hand-tightening bolt 105, the support seat 104 can be rotated around the connecting shaft 103 so that the support seat 104 can extend from the side of the support platform 102. This arrangement allows the rotating device 2 to be extended under the welding joint alone, so that when there are debris on the ground under the welding joint that blocks the passage of the AGV trolley 101, corresponding detection can also be carried out.

[0043] Embodiment 3 of the utility model of the radiation detection device

[0044] The utility model of the ray detection equipment further, as Figure 1-Figure 2As shown, the driving mechanism includes a support platform 102 fixedly connected to the bottom end of the connecting shaft 103, an AGV trolley 101 is arranged below the support platform 102, and several electric telescopic rods are arranged between the AGV trolley 101 and the support platform 102; the support platform 102 is raised and lowered by the drive of the electric telescopic rod to achieve height adjustment.

[0045] Furthermore, the AGV 101 is also equipped with a radiation sensor and an alarm. The radiation sensor is used to detect radiation during the detection process, and the alarm will sound an alarm when the radiation exceeds the standard to remind people around to stay away or stop the detection.

[0046] During use, the electric telescopic rod drives the support platform 102 to descend, and the first motor 109 drives the bidirectional screw rod 107 to rotate through the reducer 108 so that the two sliding seats 110 move away from each other, and then the AGV trolley 101 moves to the bottom of the welding joint, and then the electric telescopic rod drives the support platform 102 to rise, so that the two arc-shaped racks 202 are located on both sides of the welding joint, and the first motor 109 drives the bidirectional screw rod 107 to rotate through the reducer 108 so that the two sliding seats 110 are close, thereby making the two arc-shaped racks 202 contact, and the positioning rod 203 is inserted into the positioning groove 204, and then the second motor 208 drives the gear 209 to rotate. During the rotation of the gear 209, under the action of the arc-shaped rack 202, the second limit plate 206 is driven to rotate along the shape of the arc-shaped rack 202, thereby making the X-ray machine 3 rotate around the welding joint to detect the welding joint.

[0047] Obviously, the embodiments described above are only some of the embodiments of the present invention, rather than all of the embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned specific embodiments, or to make equivalent replacements for some of the technical features therein. Any equivalent structure made using the contents of the present invention specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of protection of the present invention patent.

Claims

1. A radiation detection device, characterized in that: include: A driving device (1), the driving device (1) comprising a driving mechanism, an adjusting mechanism being provided on the driving mechanism, the adjusting mechanism being connected to a rotating device (2), the rotating device (2) comprising two arc-shaped plates (201) provided on the adjusting mechanism, one side of each of the two arc-shaped plates (201) being fixedly connected to an arc-shaped rack (202), a rotating member being movably provided between the two arc-shaped racks (202), and an X-ray machine (3) being provided on the rotating member, the two arc-shaped racks (202) opening and closing under the control of the adjusting mechanism to achieve connection with a component to be measured.

2. The radiation detection device according to claim 1, characterized in that: The rotating member includes a second limiting plate (206) slidably connected to the arc-shaped rack (202), the X-ray machine (3) is mounted on the second limiting plate (206), a second motor (208) is fixedly mounted on one side of the second limiting plate (206), an output shaft of the second motor (208) passes through the second limiting plate (206) and is fixedly connected to a gear (209), and the gear (209) is meshed with the arc-shaped rack (202).

3. The radiation detection device according to claim 2, characterized in that: The outer surface of the arc-shaped plate (201) is slidably connected to a first limiting plate (205), and a plurality of connecting rods (207) are fixedly connected between the first limiting plate (205) and the second limiting plate (206).

4. The radiation detection device according to claim 3, characterized in that: One of the arc-shaped racks (202) has positioning grooves (204) at both ends, and the other arc-shaped rack (202) has positioning rods (203) fixedly connected at both ends, with the outer surface of the positioning rod (203) plugging into the positioning grooves (204).

5. The radiation detection device according to claim 4, characterized in that: The adjustment mechanism includes a support base (104) mounted on the driving mechanism, a mounting groove (106) is provided on the top of the support base (104), a bidirectional screw rod (107) is rotatably connected in the mounting groove (106) via a bearing, and the outer surface of the bidirectional screw rod (107) is threadedly connected to two sliding seats (110), and the two sliding seats (110) are respectively fixedly mounted on the bottom ends of the two arc-shaped plates (201).

6. The radiation detection device according to claim 5, characterized in that: A reducer (108) is provided in the installation groove (106), and the reducer (108) is connected to one end of the bidirectional screw rod (107). A first motor (109) is installed on the side of the support seat (104), and the output shaft of the first motor (109) penetrates into the installation groove (106) and is connected to the reducer (108).

7. The radiation detection device according to claim 6, characterized in that: A connecting shaft (103) is inserted into the support seat (104), and a hand-tightening bolt (105) is threadedly connected to one side of the support seat (104). One end of the hand-tightening bolt (105) penetrates into the support seat (104) and contacts the connecting shaft (103).

8. The radiation detection device according to claim 7, characterized in that: The driving mechanism comprises a support platform (102) fixedly connected to the bottom end of the connecting shaft (103), an AGV trolley (101) is arranged below the support platform (102), and a plurality of electric telescopic rods are arranged between the AGV trolley (101) and the support platform (102).

9. The radiation detection device according to claim 8, characterized in that: The support platform (102) is driven by an electric telescopic rod to move up and down to achieve height adjustment.

10. The radiation detection device according to claim 9, characterized in that: The AGV trolley (101) is also equipped with a radiation sensor and an alarm, and the radiation sensor is used to detect radiation during the detection process.

Citation Information

Patent Citations

  • X-ray nondestructive testing device for cylinder welding seam

    CN217931461U