Lamp detection device
By designing an automated lamp detection device and using components such as a material transfer bracket and a detection bracket to achieve automatic transportation and electrical connection of lamps, the problems of low efficiency, high cost and safety hazards of manual detection in the existing technology are solved, and efficient, low-cost and accurate lamp current and voltage detection is achieved.
Patent Information
- Application Number
- CN202422535648.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-19
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-19
AI Technical Summary
Existing lighting fixture inspection requires manual participation, which is inefficient, costly and poses safety risks.
A lamp detection device is designed, including a material transfer bracket, a detection bracket, a detection material transfer device and a detection lifter. The current and voltage detection of the lamp is realized through the automated material transfer and clamping process. The delivery fixture and the detection fixture are used to perform fully automated lamp transportation and electrical connection, thus realizing fully automated detection.
The system realizes full automation of lamp current and voltage detection, improves detection efficiency, reduces costs, avoids safety hazards caused by manual participation, and ensures the accuracy of detection results.
Smart Images

Figure CN223308251U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lighting fixture detection, in particular to a lighting fixture detection device. Background Art
[0002] Utility model patent No. CN202322227796.1 discloses a sealed lighting device for ovens. This lighting device requires post-production current and voltage testing to ensure stable operation. Utility model patent No. CN201320067668.9 discloses an LED lamp testing device, utility model No. CN201420422701.X discloses a lamp detection circuit for a lighting control system, and utility model No. CN202320658455.7 discloses an LED lamp current detection device. These devices all enable current and voltage testing of lighting fixtures. However, current lighting fixtures require manual testing, which is inefficient and costly, and can also cause injuries due to the current and voltage. Therefore, further improvements are needed. Utility Model Content
[0003] The utility model aims to provide a lamp detection device to overcome the deficiencies in the prior art.
[0004] A lamp detection device designed for this purpose includes a material moving bracket and a detection bracket, the material moving bracket is provided with a detection material mover, the detection material mover is driven and connected to a detection lifter, the detection lifter is driven and connected to a detection material moving bracket, the detection material moving bracket is provided with a number of inspection clamps for clamping or loosening the lamp, the detection bracket is provided with a number of detection clamps for clamping or loosening the lamp, and a number of the detection clamps are respectively provided with detection conductive end pins that cooperate with the lamp for electrical conductivity, and the detection conductive end pins are electrically connected to a detection circuit for detecting the current and voltage of the lamp.
[0005] The detection material mover is horizontally arranged on the material moving bracket, the detection lifter is longitudinally arranged on the detection material mover, and several of the inspection fixtures are horizontally spaced apart on the detection material moving bracket. Several of the detection fixtures are horizontally spaced apart on the detection bracket, and complete the detection of the current and voltage, or voltage and current of the lamp in sequence. Several of the detection fixtures correspond to several of the inspection fixtures up and down respectively.
[0006] The number of the inspection fixtures is at least one more than the number of the detection fixtures.
[0007] The detection material mover includes a detection material moving fixed plate, a profile assembly plate, a detection material moving drive motor, a screw rod, and a material moving block, wherein the detection material moving fixed plate is horizontally arranged on the material moving bracket, the profile assembly plate is arranged on the detection material moving fixed plate, and a profile assembly groove is arranged on it, the detection material moving drive motor is fixedly arranged on the profile assembly plate, and is connected to the screw rod for driving, and the screw rod is driven by the detection material moving drive motor to rotate horizontally in the profile assembly groove and is connected to the material moving block for driving.
[0008] A profile end plate is provided on the profile assembly plate, and two profile end plates are provided and respectively cover the two ends of the profile assembly groove. A profile shielding plate is provided on the profile assembly plate or the profile end plate, and the profile shielding plate covers the material moving block and the front of the profile assembly groove. Upper and lower notches are formed between the profile shielding plate and the profile assembly plate, and material moving block connecting parts are respectively provided at the upper and lower positions of the material moving block, and the upper and lower material moving block connecting parts respectively extend out of the upper and lower notches and are drivingly connected to the detection lifter.
[0009] The two ends of the screw rod are respectively rotatably arranged on the two profile end plates, and a detection and material transfer drive motor assembly plate is set on one of the profile end plates. The detection and material transfer drive motor is fixedly set on the detection and material transfer drive motor assembly plate and is driven and connected to one end of the screw rod.
[0010] A detection and material transfer guide rail is also transversely arranged in the profile assembly groove, and a detection and material transfer sliding block is arranged on the material transfer block, and the detection and material transfer sliding block slides on the detection and material transfer guide rail.
[0011] The detection lifter is a lifting cylinder and is longitudinally arranged on the detection material mover. The lifting end of the detection lifter is driven and connected to a detection lifting block and is driven and connected to the detection material mover through the detection lifting block.
[0012] The inspection fixture is a fixture cylinder and is longitudinally arranged on the inspection material moving rack. The inspection clamp arm of the inspection fixture faces the inspection fixture and is provided with an inspection clamping plate. The inspection clamping plate is provided with an inspection clamping portion corresponding to the outer contour of the lamp.
[0013] The detection fixture is a fixture cylinder and is longitudinally arranged on the detection bracket. The detection clamp arm of the detection fixture faces the inspection fixture and is provided with a detection clamping plate. The detection clamping plate is provided with a detection clamping portion corresponding to the outer contour of the lamp. The detection conductive end foot is provided on the detection clamping plate, and its conductive end is located on the side of the detection clamping portion.
[0014] The utility model improves the above-mentioned structure and utilizes the cooperation of the detection material mover and the detection lifter to drive the detection material moving rack to move on the material moving bracket. Several inspection clamps move together with the detection material moving rack, and the inspection clamps are used to clamp or release the lamps, so that the lamps can be automatically transported to several inspection clamps, and the inspection clamps then clamp or release the lamps. When the inspection clamps clamp the lamps, the detection conductive end pins can cooperate with the lamps to conduct electricity, so that the lamps are electrically connected to the detection circuit, and the detection circuit then detects the current and voltage of the lamps. The entire material moving and detection process of the lamps is fully automated without manual participation. It is not only efficient and low-cost, but also will not cause safety accidents. In addition, the current and voltage detection results of the lamps will not deviate due to manual participation, and the detection accuracy is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the assembly structure of an embodiment of the present utility model.
[0016] Figure 2 This is a schematic diagram of the assembly structure from another perspective of an embodiment of the present invention.
[0017] Figure 3 This is a schematic diagram of the exploded structure of an embodiment of the present invention.
[0018] Figure 4 This is a schematic diagram of the exploded structure of an embodiment of the present invention from another perspective.
[0019] Figure 5 Schematic diagram of the assembly structure for detecting the material transfer device.
[0020] Figure 6 Schematic diagram of the decomposition structure of the detection material transfer device.
[0021] Figure 7 This is a schematic diagram of the assembly structure of the inspection fixture.
[0022] Figure 8 The figure is a schematic diagram of the exploded structure of the inspection fixture.
[0023] Figure 9 Schematic diagram of the assembly structure of the detection fixture.
[0024] Figure 10 Schematic diagram of the decomposition structure of the detection fixture. DETAILED DESCRIPTION
[0025] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0026] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0027] See also Figures 1-10 The lamp detection device includes a material moving bracket A1 and a detection bracket A2. The material moving bracket A1 is provided with a detection material mover A3, the detection material mover A3 is driven and connected to a detection lifter A4, the detection lifter A4 is driven and connected to a detection material moving bracket A5, the detection material moving bracket A5 is provided with a plurality of inspection fixtures A6 for clamping or releasing the lamp X, the detection bracket A2 is provided with a plurality of detection fixtures A7 for clamping or releasing the lamp X, and the plurality of detection fixtures A7 are respectively provided with detection conductive end pins A8 that are conductively matched with the lamp X, and the detection conductive end pins A8 are electrically connected to a detection circuit for detecting the current and voltage of the lamp X.
[0028] In this embodiment, the detection material mover A3 and the detection lifter A4 cooperate to drive the detection material moving rack A5 to move on the material moving support A1. A plurality of inspection clamps A6 move along with the detection material moving rack A5, and the inspection clamps A6 are used to clamp or release the lamp X, so that the lamp X can be automatically transported to a plurality of detection clamps A7. The detection clamps A7 then clamp or release the lamp X. When the detection clamps A7 clamp the lamp X, the detection conductive end pins A8 can electrically cooperate with the lamp X, so that the lamp X is electrically connected to the detection circuit. The detection circuit then detects the current and voltage of the lamp X. The entire material moving and detection process of the lamp X is fully automated without manual intervention, which is not only efficient and cost-effective, but also prevents safety accidents. In addition, the current and voltage detection results of the lamp X will not be deviated due to manual intervention, and the detection accuracy is high.
[0029] The detection material mover A3 is horizontally arranged on the material moving bracket A1, the detection lifter A4 is longitudinally arranged on the detection material mover A3, a number of inspection fixtures A6 are horizontally spaced apart on the detection material moving bracket A5, and a number of inspection fixtures A7 are horizontally spaced apart on the inspection bracket A2, and complete the current and voltage, or voltage and current detection of the lamp X in sequence. The several inspection fixtures A7 correspond to the several inspection fixtures A6 respectively.
[0030] In this embodiment, the detection lifter A4 can make horizontal reciprocating motion relative to the material moving bracket A1 by driving the detection material mover A3, and the detection lifter A4 can make vertical reciprocating motion relative to the material moving bracket A1, so that the detection material moving bracket A5 and several inspection fixtures A6 can make horizontal and vertical reciprocating motion relative to the material moving bracket A1.
[0031] The number of inspection fixtures A6 set is at least one more than the number of detection fixtures A7 set.
[0032] In this embodiment, the number of inspection fixtures A6 is one more than the number of detection fixtures A7, so that when the detection moving rack A5 moves to the initial position, the first inspection fixture A6 can clamp the lamp X for loading, and the inspection fixture A6 and the detection fixture A7 in the middle position cooperate with each other to complete the clamping and release of the lamp X to realize the current and voltage detection of the lamp X. When the detection moving rack A5 moves to the terminal position, the last inspection fixture A6 can release the lamp X and complete the unloading.
[0033] In this embodiment, five inspection fixtures A6 are provided and are laterally spaced apart on the inspection material moving rack A5, and four inspection fixtures A7 are provided and are laterally spaced apart on the inspection bracket A2, wherein the four inspection fixtures A7 sequentially realize the current, voltage, current, and voltage detection of the lamp X, that is, the inspection fixture A7 detects the current and voltage of the lamp X one by one, and detects twice to ensure the accuracy of the detection results.
[0034] The detection material mover A3 includes a detection material moving fixed plate A3.1, a profile assembly plate A3.2, a detection material moving drive motor, a screw rod A3.3, and a material moving block A3.4, wherein the detection material moving fixed plate A3.1 is horizontally arranged on the material moving bracket A1, the profile assembly plate A3.2 is arranged on the detection material moving fixed plate A3.1, and a profile assembly groove A3.5 is arranged on it, the detection material moving drive motor is fixedly arranged on the profile assembly plate A3.2, and is driven and connected to the screw rod A3.3, and the screw rod A3.3 is driven by the detection material moving drive motor to rotate horizontally in the profile assembly groove A3.5 and is driven and connected to the material moving block A3.4.
[0035] In this embodiment, the detection material transfer drive motor drives the screw rod A3.3 to rotate horizontally in the profile assembly groove A3.5 when working, and the screw rod A3.3 drives the material transfer block A3.4 to move back and forth horizontally in the profile assembly groove A3.5 when rotating, thereby realizing the detection lifter A4 to move back and forth horizontally relative to the detection material transfer device A3.
[0036] A profile end plate A3.6 is provided on the profile assembly plate A3.2. Two profile end plates A3.6 are provided and are respectively covered at both ends of the profile assembly groove A3.5. A profile baffle A3.7 is provided on the profile assembly plate A3.2 or the profile end plate A3.6. The profile baffle A3.7 covers the material transfer block A3.4 and the front of the profile assembly groove A3.5. Upper and lower notches A3.8 are formed between the profile baffle A3.7 and the profile assembly plate A3.2. Material transfer block connecting parts A3.9 are respectively provided at the upper and lower positions of the material transfer block A3.4. The upper and lower material transfer block connecting parts A3.9 respectively extend out of the upper and lower notches A3.8 and are driven and connected to the detection lifter A4.
[0037] In this embodiment, two profile end plates A3.6 are used to respectively block the two ends of the profile assembly groove A3.5, and a profile shielding plate A3.7 is used to block the front of the profile assembly groove A3.5 to prevent foreign matter from entering the profile assembly groove A3.5, thereby effectively protecting the screw rod A3.3 and the material moving block A3.4.
[0038] The two ends of the screw rod A3.3 are respectively rotatably set on two profile end plates A3.6. A detection and material transfer drive motor assembly plate A3.10 is set on one of the profile end plates A3.6. The detection and material transfer drive motor is fixedly set on the detection and material transfer drive motor assembly plate A3.10 and is driven and connected to one end of the screw rod A3.3.
[0039] In order to make the drive connection between the detection and material transfer drive motor and the screw rod A3.3 more stable, a screw rod stabilizing block A3.13 is also provided at the end driven by the screw rod A3.3 and the detection and material transfer drive motor. The screw rod stabilizing block A3.13 is set in the profile assembly groove A3.5. The screw rod A3.3 and the end driven by the detection and material transfer drive motor rotate on one of the profile end plates A3.6 and also rotate on the screw rod stabilizing block A3.13, thereby avoiding shaking, deformation and other problems between the screw rod A3.3 and the end driven by the detection and material transfer drive motor, and improving the stability of the drive connection between the two.
[0040] A detection and material transfer guide rail A3.11 is also horizontally arranged in the profile assembly groove A3.5. A detection and material transfer slider A3.12 is arranged on the material transfer block A3.4, and slides on the detection and material transfer guide rail A3.11 through the detection and material transfer slider A3.12.
[0041] In this embodiment, the material moving block A3.4 can slide linearly and laterally back and forth by utilizing the guiding sliding cooperation of the detection material moving slider A3.12 and the detection material moving guide rail A3.11, thereby improving the sliding stability of the material moving block A3.4.
[0042] The detection lifter A4 is a lifting cylinder and is longitudinally arranged on the detection material mover A3. The lifting end of the detection lifter A4 is drivingly connected to the detection lifting block A4.1 and is drivingly connected to the detection material mover rack A5 through the detection lifting block A4.1.
[0043] In this embodiment, when the detection lifter A4 is working, it drives the detection lift block A4.1 to make longitudinal reciprocating motion relative to the material moving bracket A1, thereby driving the detection material moving bracket A5 and several inspection fixtures A6 to make longitudinal reciprocating motion relative to the material moving bracket A1 at the same time, so as to realize the delivery of the lamps X one by one to the detection fixture A7.
[0044] The inspection fixture A6 is a fixture cylinder and is longitudinally arranged on the inspection material transfer rack A5. The inspection clamp arm A6.1 of the inspection fixture A6 faces the inspection fixture A7 and is provided with an inspection clamping plate A6.2. The inspection clamping plate A6.2 is provided with an inspection clamping part A6.3 corresponding to the outer contour of the lamp X.
[0045] In this embodiment, when the inspection clamp A6 is in operation, it drives the inspection clamping arm A6.1 to clamp or release the lamp X using the inspection clamping portion A6.3. Since the inspection clamping portion A6.3 corresponds to the outer contour of the upper part of the lamp X, the clamping stability of the lamp X can be improved. Among them, the inspection clamping portion A6.3 of this embodiment is an arc-shaped groove.
[0046] The detection fixture A7 is a fixture cylinder and is longitudinally arranged on the detection bracket A2. The detection clamp arm A7.1 of the detection fixture A7 faces the inspection fixture A6 and is provided with a detection clamping plate A7.2. The detection clamping plate A7.2 is provided with a detection clamping part A7.3 corresponding to the outer contour of the lamp X. The detection conductive end foot A8 is provided on the detection clamping plate A7.2, and its conductive end is located on the side of the detection clamping part A7.3.
[0047] In this embodiment, when the detection clamp A7 is working, it drives the detection clamp A7.2 to clamp or release the lamp X using the detection clamping part A7.3. The detection conductive end pin A8 passes through the detection clamp A7.2 horizontally. The outer end of the detection conductive end pin A8 is electrically connected to the detection circuit, and the conductive end of the inner end is located on the side of the detection clamping part A7.3. When the detection clamping part A7.3 clamps the lamp X, the detection conductive end pin A8 will conduct electricity with the lamp X, and the detection circuit will perform current and voltage detection on the lamp X. Since the detection clamping part A7.3 corresponds to the outer contour of the lower part of the lamp X, the clamping stability of the lamp X can be improved. Among them, the detection clamping part A7.3 of this embodiment is a V-shaped groove.
[0048] The above is a preferred embodiment of the present invention, which illustrates and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention, which is defined by the appended claims and their equivalents.
Claims
1. A lamp detection device, comprising a material transfer bracket (A1) and a detection bracket (A2), characterized in that: The material moving bracket (A1) is provided with a detection material moving device (A3), the detection material moving device (A3) is driven and connected to a detection lifter (A4), the detection lifter (A4) is driven and connected to a detection material moving rack (A5), the detection material moving rack (A5) is provided with a plurality of inspection clamps (A6) for clamping or releasing the lamp (X), the detection bracket (A2) is provided with a plurality of detection clamps (A7) for clamping or releasing the lamp (X), the plurality of detection clamps (A7) are respectively provided with detection conductive end pins (A8) that are electrically matched with the lamp (X), and the detection conductive end pins (A8) are electrically connected to a detection circuit for detecting the current and voltage of the lamp (X).
2. The lamp detection device according to claim 1, characterized in that: The detection material mover (A3) is horizontally arranged on the material moving bracket (A1), the detection lifter (A4) is longitudinally arranged on the detection material mover (A3), a plurality of the inspection fixtures (A6) are horizontally arranged at intervals on the detection material moving bracket (A5), and a plurality of the inspection fixtures (A7) are horizontally arranged at intervals on the detection bracket (A2), and the current and voltage, or voltage and current, of the lamp (X) are detected in sequence, and the plurality of the inspection fixtures (A7) correspond to the plurality of the inspection fixtures (A6) in upper and lower positions.
3. The lamp detection device according to claim 2, characterized in that: The number of the inspection fixtures (A6) provided is at least one more than the number of the detection fixtures (A7) provided.
4. The lamp detection device according to claim 1, characterized in that: The detection material shifter (A3) includes a detection material shifting fixed plate (A3.1), a profile assembly plate (A3.2), a detection material shifting drive motor, a screw rod (A3.3), and a material shifting block (A3.4), wherein the detection material shifting fixed plate (A3.1) is horizontally arranged on the material shifting bracket (A1), the profile assembly plate (A3.2) is arranged on the detection material shifting fixed plate (A3.1) and is provided with a profile assembly groove (A3.5), the detection material shifting drive motor is fixedly arranged on the profile assembly plate (A3.2) and is drive-connected to the screw rod (A3.3), and the screw rod (A3.3) is driven by the detection material shifting drive motor to rotate horizontally in the profile assembly groove (A3.5) and is drive-connected to the material shifting block (A3.4).
5. The lamp detection device according to claim 4, characterized in that: A profile end plate (A3.6) is provided on the profile assembly plate (A3.2), and two profile end plates (A3.6) are provided and respectively cover the two ends of the profile assembly groove (A3.5). A profile shielding plate (A3.7) is provided on the profile assembly plate (A3.2) or the profile end plate (A3.6), and the profile shielding plate (A3.7) covers the front of the material transfer block (A3.4) and the profile assembly groove (A3.5). Upper and lower notches (A3.8) are formed between the profile shielding plate (A3.7) and the profile assembly plate (A3.2). Material transfer block connecting parts (A3.9) are respectively provided at the upper and lower positions of the material transfer block (A3.4), and the upper and lower material transfer block connecting parts (A3.9) respectively extend out of the upper and lower notches (A3.8) and are drivingly connected to the detection lifter (A4).
6. The lamp detection device according to claim 5, characterized in that: The two ends of the screw rod (A3.3) are rotatably mounted on the two profile end plates (A3.6), one of the profile end plates (A3.6) is provided with a detection and material transfer drive motor assembly plate (A3.10), and the detection and material transfer drive motor is fixedly mounted on the detection and material transfer drive motor assembly plate (A3.10) and is drivingly connected to one end of the screw rod (A3.3).
7. The lamp detection device according to claim 4, characterized in that: A detection material transfer guide rail (A3.11) is also transversely arranged in the profile assembly groove (A3.5), and a detection material transfer slider (A3.12) is provided on the material transfer block (A3.4), and slides on the detection material transfer guide rail (A3.11) via the detection material transfer slider (A3.12).
8. The lamp detection device according to claim 1, characterized in that: The detection lifter (A4) is a lifting cylinder and is longitudinally arranged on the detection material mover (A3). The lifting end of the detection lifter (A4) is drivingly connected to a detection lifting block (A4.1) and is drivingly connected to the detection material mover rack (A5) through the detection lifting block (A4.1).
9. The lamp detection device according to claim 1, characterized in that: The inspection fixture (A6) is a fixture cylinder and is longitudinally arranged on the inspection material transfer rack (A5). The inspection clamping arm (A6.1) of the inspection fixture (A6) faces the inspection fixture (A7) and is provided with an inspection clamping plate (A6.2). The inspection clamping plate (A6.2) is provided with an inspection clamping portion (A6.3) corresponding to the outer contour of the lamp (X).
10. The lamp detection device according to claim 1, characterized in that: The detection fixture (A7) is a fixture cylinder and is longitudinally arranged on the detection bracket (A2). The detection clamp arm (A7.1) of the detection fixture (A7) faces the inspection fixture (A6) and is provided with a detection clamp plate (A7.2). The detection clamp plate (A7.2) is provided with a detection clamping portion (A7.3) corresponding to the outer contour of the lamp (X). The detection conductive end foot (A8) is provided on the detection clamp plate (A7.2), and its conductive end is located on the side of the detection clamping portion (A7.3).
Citation Information
Patent Citations
LED lamp testing device
CN203164396U
Lamp detection circuit for use in illumination control system
CN203984756U
LED lamp current detection equipment
CN219533360U
Sealed lighting device for oven
CN220523915U