Tensile copper flexible connection structure

By adopting a stacked thin copper sheet structure, a buffer mechanism and a heat dissipation hole design in the copper flexible connection, the problem of damage to the copper flexible connection under pulling force is solved, and the tensile resistance and heat dissipation effect of the copper sheet are improved.

CN223309246UActive Publication Date: 2025-09-05ZHEJIANG JINGKAI ELECTRIC POWER EQUIP CO LTD
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Patent Information

Application Number
CN202422592775.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-26
Publication Date
2025-09-05
Estimated Expiration
2034-10-26

AI Technical Summary

Technical Problem

Existing copper flexible connections are easily damaged when subjected to pulling forces, resulting in damage to the entire device.

Method used

It adopts a stacked thin copper sheet structure, with a buffer mechanism and mounting rivets in the connection hole. The copper sheet is protected by a buffer spring and an arc-shaped protective plate. A heat dissipation hole is provided in the middle of the conductive copper sheet, and heat dissipation is enhanced by a side clamp partition.

Benefits of technology

It effectively prevents the copper sheet from breaking, prolongs its service life, and improves the durability and heat dissipation performance of the device through the buffering and heat dissipation structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tensile copper flexible connection structure, which comprises a strip-shaped conductive copper sheet, the left end and the right end of the conductive copper sheet are provided with connectors for clamping the conductive copper sheet, the conductive copper sheet is of a laminated thin copper sheet structure, and the left end and the right end of the conductive copper sheet are provided with connecting holes. A connecting hole is formed in the connecting head, a mounting rivet is mounted in the connecting head in a penetrating manner, the mounting rivet penetrates into the connecting hole, a buffer mechanism used for protecting the conductive copper sheet in a pulling manner is arranged in the connecting hole, and side clamps are mounted on the front side and the rear side of the conductive copper sheet. According to the tensile copper flexible connection structure, a novel structural design is adopted, the connector and the conductive copper sheet are connected through penetration between the mounting rivet and the connecting hole, meanwhile, the mounting rivet penetrates into the butt joint sleeve, and when the conductive copper sheet is pulled, the mounting rivet drives the butt joint sleeve to slide in the connecting hole, so that the conductive copper sheet is prevented from being damaged. At the moment, the buffering purpose is achieved through the elastic effect of the buffering spring, and the conductive copper sheet is prevented from being snapped.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper soft connections, in particular to a tensile-resistant copper soft connection structure. Background Art

[0002] Copper soft connector is a flexible connector made of copper material, mainly used in electrical and electronic equipment to achieve conduction, grounding or signal transmission. It usually has good conductivity and corrosion resistance and can withstand certain mechanical stress and vibration.

[0003] Prior art, Chinese patent publication number CN211480174U discloses a copper flexible connector comprising a mounting block and a copper flexible strip. Mounting blocks are connected to both ends of the flexible strip, and the top of the mounting block has a through-hole. A connecting block is welded to the top of the mounting block. In this utility model, the connecting block and shrinkage band tighten the copper busbar. During normal use, the shrinkage band prevents the copper flexible strip from being torn by excessive force, thereby increasing its service life. The insulating thermoplastic tube is constructed from a high-quality, flexible, cross-linked polyolefin outer layer and a hot-melt adhesive inner layer. The outer layer offers insulation, corrosion resistance, and wear resistance, while the inner layer has a low melting point, waterproof sealing, and high adhesion. The connector exhibits high-temperature shrinkage, is flexible and flame-retardant, and offers insulation and corrosion resistance. It can withstand voltages up to 1500V.

[0004] Based on the above materials, it can be seen that in the prior art, copper flexible connectors generally adopt a sheet-shaped copper sheet structure. However, in actual use, the copper sheet may be subjected to a certain pulling force during installation or use, and the pulling may cause damage to the entire device. Utility Model Content

[0005] The purpose of the present invention is to provide a tensile-resistant copper flexible connection structure to solve the problem of damage caused by pulling proposed in the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions: a tensile-resistant copper flexible connection structure, comprising a long strip of conductive copper sheet, with connectors for clamping the conductive copper sheet installed at both ends, and further comprising:

[0007] The conductive copper sheet is configured as a laminated thin copper sheet structure, and connection holes are provided at both ends of the conductive copper sheet, and mounting rivets are installed through the interior of the connector, and the mounting rivets penetrate into the interior of the connection holes;

[0008] A buffer mechanism is provided inside the connection hole to protect the conductive copper sheet from being pulled;

[0009] Side clips are installed on the front and back sides of the conductive copper sheet, and double-sided tape is pasted on the inside of the side clips, and the double-sided tape is fixedly pasted on the upper and lower sides of the conductive copper sheet. A heat dissipation hole is opened in the middle of the conductive copper sheet.

[0010] Preferably, the buffer mechanism includes a docking sleeve installed inside the connecting hole, and the connecting hole is configured as a strip structure, and a sliding structure is formed between the docking sleeve and the connecting hole.

[0011] Preferably, the mounting rivet is connected to the docking sleeve through-through, and a buffer spring is fixedly installed between the docking sleeve and the inner wall of the connecting hole.

[0012] Preferably, a protective plate is installed on the inner side of the connecting head, and an extruded sponge with an elastic structure is fixedly installed between the protective plate and the inner wall of the connecting head.

[0013] Preferably, the protective plate is configured as an arc-shaped structure, and silicone pads arranged at equal intervals are fixedly mounted on the outer surface of the protective plate.

[0014] Preferably, partition plates are fixedly installed at equal intervals on the inner side of the side clamps, and the partition plates are inserted between two adjacent upper and lower conductive copper sheets.

[0015] Preferably, limiting convex balls are fixedly mounted on the upper and lower surfaces of the partition plate, and the limiting convex balls are evenly distributed in a matrix.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: the tensile-resistant copper flexible connection structure adopts a new structural design, the specific contents of which are as follows:

[0017] 1. Connect the connector to the conductive copper sheet by inserting the rivet through the connection hole. At the same time, insert the rivet into the inside of the docking sleeve. When the conductive copper sheet is pulled, the rivet drives the docking sleeve to slide in the connection hole. At this time, the elastic effect of the buffer spring is used to achieve the purpose of buffering, preventing the conductive copper sheet from being broken.

[0018] Furthermore, a protective plate is provided on the inner side of the connector. The protective plate is provided in an arc-shaped structure to reduce the bending of the conductive copper sheet. A silicone pad is provided at the position where the protective plate contacts the conductive copper sheet. The silicone pad is used to reduce the friction of the conductive copper sheet, thereby achieving further protection.

[0019] 2. A heat dissipation hole is opened in the middle of the conductive copper sheet to speed up the dissipation of heat;

[0020] Furthermore, side clips are installed on the front and rear sides of the conductive copper sheet, and the partition plates inside the side clips are inserted between the upper and lower adjacent conductive copper sheets to separate them and avoid mutual adhesion affecting the heat dissipation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the connecting hole structure of the utility model;

[0023] Figure 3 For this utility model Figure 2 A in the middle is an enlarged structural diagram;

[0024] Figure 4 This is a schematic diagram of the structure of the protective plate of the utility model;

[0025] Figure 5 This is a schematic diagram of the structure of the silicone pad of the utility model;

[0026] Figure 6 For this utility model Figure 1 A in the middle is an enlarged structural diagram;

[0027] Figure 7 This is a schematic diagram of the side clip structure of the utility model.

[0028] In the figure: 1. Conductive copper sheet; 2. Connector; 3. Mounting rivet; 4. Connecting hole; 5. Docking sleeve; 6. Buffer spring; 7. Protective plate; 8. Extrusion sponge; 9. Silicone pad; 10. Heat dissipation hole; 11. Side clip; 12. Double-sided tape; 13. Partition plate; 14. Limiting ball. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] Example 1: Please refer to Figure 1-Figure 3In order to solve the problem of traditional devices being pulled and broken, this embodiment provides the following technical solutions, which utilize a buffer mechanism to protect the conductive copper sheet 1. Specifically disclosed are: a long strip of conductive copper sheet 1, with connectors 2 for clamping it installed at both ends of the conductive copper sheet 1, the conductive copper sheet 1 is arranged as a stacked thin copper sheet structure, and connecting holes 4 are opened at both ends of the conductive copper sheet 1, and a mounting rivet 3 is installed through the inside of the connector 2, and the mounting rivet 3 is inserted into the inside of the connecting hole 4, and a buffer mechanism for protecting the conductive copper sheet 1 from being pulled is provided inside the connecting hole 4, the buffer mechanism includes a docking sleeve 5 installed inside the connecting hole 4, and the connecting hole 4 is arranged as a strip structure, and a sliding structure is formed between the docking sleeve 5 and the connecting hole 4, the mounting rivet 3 is connected to the docking sleeve 5, and a buffer spring 6 is fixedly installed between the docking sleeve 5 and the inner wall of the connecting hole 4.

[0031] When using the device, first install the two connectors 2 on the left and right sides of the conductive copper sheet 1 respectively, and then insert the mounting rivets 3 into the holes of the connectors 2 to achieve connection. At this time, the mounting rivets 3 are simultaneously inserted into the docking sleeves 5 in the connecting holes 4. When the installation device or the device is pulled during use, the mounting rivets 3 drive the docking sleeves 5 to slide in the connecting holes 4. At this time, the elastic action of the buffer spring 6 is used to achieve the purpose of buffering, thereby preventing the conductive copper sheet 1 from being pulled and broken.

[0032] Example 2: Please refer to Figure 4-Figure 5 In order to protect the conductive copper sheet 1, this embodiment provides the following technical solutions, which specifically disclose: a protective plate 7 is installed on the inner side of the connector 2, and an extruded sponge 8 with an elastic structure is fixedly installed between the protective plate 7 and the inner wall of the connector 2. The protective plate 7 is arranged in an arc structure, and silicone pads 9 arranged at equal intervals are fixedly installed on the outer surface of the protective plate 7.

[0033] A protective plate 7 is set on the inner side of the connecting head 2, and the elastic effect of the extruded sponge 8 connected to the protective plate 7 is used to push the conductive copper sheet 1 to the middle position. At the same time, the arc structure of the protective plate 7 is used to prevent the conductive copper sheet 1 from excessive bending, and the silicone pad 9 on the outer surface of the protective plate 7 can reduce the friction between the conductive copper sheet 1 and the hard parts, thereby extending its service life.

[0034] Example 3: Please refer to Figure 6-Figure 7In order to achieve the purpose of improving the heat dissipation effect, this embodiment provides the following technical solution, which uses a buffer mechanism to protect the conductive copper sheet 1. Specifically, the following technical solutions are disclosed: side clips 11 are installed on the front and back sides of the conductive copper sheet 1, and double-sided tape 12 is adhered to the inside of the side clips 11. The double-sided tape 12 is fixedly adhered to the upper and lower sides of the conductive copper sheet 1. A heat dissipation hole 10 is opened in the middle position of the conductive copper sheet 1. A partition plate 13 is fixedly installed at equal intervals on the inside of the side clips 11, and the partition plate 13 is inserted between the upper and lower adjacent conductive copper sheets 1. Limiting convex balls 14 are fixedly installed on the upper and lower surfaces of the partition plate 13, and the limiting convex balls 14 are evenly distributed in a matrix.

[0035] The side clips 11 are attached to the front and back sides of the conductive copper sheet 1 using double-sided tape 12. At the same time, the partition plate 13 inside the side clip 11 is inserted between the upper and lower adjacent conductive copper sheets 1 (the limiting convex balls 14 fixedly installed on the upper and lower surfaces of the partition plate 13 further enhance the separation effect) to prevent them from sticking to each other. At the same time, the heat dissipation purpose is achieved by cooperating with the heat dissipation hole 10 opened in the middle of the conductive copper sheet 1.

[0036] In the description of this utility model, unless otherwise specified, "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction, and therefore should not be construed as limiting this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tensile-resistant copper flexible connection structure, comprising a long strip of conductive copper sheet (1), with connectors (2) for clamping the conductive copper sheet (1) installed at both ends, characterized in that: Also includes: The conductive copper sheet (1) is configured as a laminated thin copper sheet structure, and connection holes (4) are provided at both left and right ends of the conductive copper sheet (1), and a mounting rivet (3) is installed through the interior of the connector (2), and the mounting rivet (3) penetrates into the interior of the connection hole (4); A buffer mechanism for protecting the conductive copper sheet (1) from being pulled is provided inside the connection hole (4); Side clips (11) are installed on the front and rear sides of the conductive copper sheet (1), and double-sided tape (12) is adhered to the inner side of the side clips (11). The double-sided tape (12) is fixedly adhered to the upper and lower sides of the conductive copper sheet (1), and a heat dissipation hole (10) is opened in the middle of the conductive copper sheet (1).

2. The tensile-resistant copper flexible connection structure according to claim 1, characterized in that: The buffer mechanism comprises a docking sleeve (5) installed inside a connecting hole (4), the connecting hole (4) is configured as a strip structure, and a sliding structure is formed between the docking sleeve (5) and the connecting hole (4).

3. The tensile-resistant copper flexible connection structure according to claim 2, characterized in that: The mounting rivet (3) and the docking sleeve (5) are connected through each other, and a buffer spring (6) is fixedly installed between the docking sleeve (5) and the inner wall of the connecting hole (4).

4. The tensile-resistant copper flexible connection structure according to claim 1, characterized in that: A protective plate (7) is installed on the inner side of the connecting head (2), and an extrusion sponge (8) with an elastic structure is fixedly installed between the protective plate (7) and the inner wall of the connecting head (2).

5. The tensile-resistant copper flexible connection structure according to claim 4, characterized in that: The protective plate (7) is configured as an arc-shaped structure, and silicone pads (9) arranged at equal intervals are fixedly mounted on the outer surface of the protective plate (7).

6. The tensile-resistant copper flexible connection structure according to claim 1, characterized in that: Separation plates (13) are fixedly installed at equal intervals on the inner side of the side clamps (11), and the separation plates (13) are inserted between two upper and lower adjacent conductive copper sheets (1).

7. The tensile-resistant copper flexible connection structure according to claim 6, characterized in that: Limiting convex balls (14) are fixedly mounted on the upper and lower surfaces of the partition plate (13), and the limiting convex balls (14) are evenly distributed in a matrix.

Citation Information

Patent Citations

  • Copper flexible connection

    CN211480174U