Traction system SPS power converter

By designing the SPS power converter for the traction system, the problem of the vehicle's static debugging being unable to use the workshop power supply was solved, and high-voltage power supply was achieved without raising the bow, which significantly shortened the debugging time and improved the debugging efficiency and controllability of the delivery time.

CN223309380UActive Publication Date: 2025-09-05SHENYANG CRRC URBAN RAIL TRANSIT EQUIP CO LTD
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Patent Information

Application Number
CN202422557953.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-09-05
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

In the existing traction system debugging process, static vehicle debugging cannot use the workshop power supply, resulting in extended debugging cycles and uncertain delivery times, as well as a complex and inefficient process.

Method used

A traction system SPS power converter is designed. The converter plug and the socket box are connected through a bellows to achieve the connection between the workshop power supply and the socket end, provide 110VDC+ output and power supply for peripheral contactors, and simplify the debugging process.

Benefits of technology

The high-voltage power supply is completed by using the original power supply of the subway vehicle workshop without raising the pantograph, shortening the static debugging time of the vehicle from five days to two days, improving the debugging efficiency and the predictability of delivery time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a traction system SPS power converter, which is characterized in that a converter plug end is connected to a socket box through a corrugated pipe and is connected with a socket end through the socket box, X1 is a workshop power socket, X2 is a workshop power plug, X1: 1 is connected with workshop power supply 110VDC + output, X1: 2 provides + 110V for a peripheral contactor, X1: 3 peripheral contactor negative wires, X1: A workshop power supply input and X2: A workshop power supply output. The X2: 1 is connected with a workshop power supply contactor coil and externally connected with 110VDC +, the X2: 2 is in short circuit with the X2: 4 on a plug through a short-circuit wire, and car movement is forbidden when charging is achieved on the periphery, the X2: 3 is connected with a negative wire of a peripheral contactor, the X2: 4 is in short circuit with the X2: 2 on the plug through a short-circuit wire, and car movement is forbidden when charging is achieved on the periphery, and the X2: 5 provides + 110V for the peripheral contactor. By adopting the scheme of the invention, the static debugging of the electrified part of the vehicle is shortened to two days from the original five days, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of traction systems, in particular to an SPS power converter for a traction system, which simplifies existing work processes and improves work efficiency. Background Art

[0002] After the traction system is replaced by domestic power, the electrical debugging part of the existing vehicle static debugging cannot use the workshop power supply due to the incompatibility of the workshop power supply. In order not to affect the vehicle debugging cycle and ensure the vehicle delivery time, it is necessary to first charge the battery off the vehicle to ensure that the pantograph debugging work can be completed under battery power. However, even if the battery is charged using a battery charger and discharger, it still faces the risk of battery depletion during pantograph debugging. Once the battery is depleted, it needs to be removed from the vehicle, charged using a battery charger, and then reinstalled, and this process is repeated until the pantograph debugging is completed. This results in an extension of the vehicle debugging cycle and a delay in vehicle delivery. Therefore, the current debugging process brings uncertainty to the vehicle debugging cycle and vehicle delivery time, and the process is complex and inefficient. Summary of the Invention

[0003] The purpose of the present invention is to overcome the defect of the debugging process in the above-mentioned prior art that brings uncertainty to the vehicle debugging cycle and vehicle delivery time, and to provide a traction system SPS power converter, thereby simplifying the existing workflow and improving work efficiency.

[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a traction system SPS power converter, the plug end of the converter is connected to the socket box through a bellows, and is connected to the socket end through the socket box, X1 is the workshop power socket, X2 is the workshop power plug, X1:1 is connected to the workshop power 110VDC+ output, X1:2 provides +110V to the peripheral contactor, X1:3 is the negative line of the peripheral contactor, X1:A is the workshop power input, X2:A is the workshop power output, X2:1 is connected to the workshop power contactor coil, X2:2 is short-circuited with X2:4 on the plug with a short-circuit wire, and the vehicle is prohibited from moving when the peripheral is charging, X2:3 is the negative line of the peripheral contactor, X2:4 is short-circuited with X2:2 on the plug with a short-circuit wire, and the vehicle is prohibited from moving when the peripheral is charging, and X2:5 provides +110V to the peripheral contactor.

[0005] Preferably, the left side of the socket box is a socket installation panel for the workshop power supply, the front side is a wire outlet, the wire outlet is connected to the bellows connector, and the right side is a detachable inspection panel.

[0006] Preferably, the overall length of the converter is 20M.

[0007] Preferably, the overall size of the socket box is 200mm*200mm*200mm, and the material is stainless steel.

[0008] Preferably, the inspection panel, the socket installation panel and the wire outlet all use silicone rubber sealing rings.

[0009] Compared with existing technologies, this utility model has the following beneficial effects: It provides a power adapter for the localized replacement workshop of the traction system. This allows the localized replacement traction system vehicle to utilize the original subway vehicle workshop power supply to complete the high-voltage power supply to the vehicle without raising the pantograph, and perform the live portion of the vehicle static commissioning. Using the technical solution of this application, the live portion of the vehicle static commissioning is reduced from five days to two days, a significant improvement. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a wiring diagram for a traction system SPS power converter.

[0011] Figure 2 This is a three-dimensional diagram of the socket box.

[0012] Figure 3 This is the main view of the socket box.

[0013] Figure 4 This is a side view of the socket box. DETAILED DESCRIPTION

[0014] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0015] like Figure 1 and Figure 2Figure 1 shows a traction system SPS power converter. Basic requirements for the converter: The converter is 20 meters long. The outgoing wires from the converter's plug end are connected to the socket box via a corrugated conduit, and then to the socket end via the socket box. In the figure, X1 represents the workshop power socket; X2 represents the workshop power plug; the inner dashed box represents the socket box, and the outer dashed box represents the converter itself. (X1:1 connects to the 110VDC + output of the workshop power supply. X1:2 provides +110V to the peripheral contactor. X1:3 is the negative line of the peripheral contactor. X1:A is the workshop power input. X2:A is the workshop power output. X2:1 connects to the workshop power contactor coil. X2:2 is short-circuited with X2:4 on the plug with a short-circuit wire. The train is prohibited from moving during peripheral charging. X2:3 is the negative line of the peripheral contactor. X2:4 is short-circuited with X2:2 on the plug with a short-circuit wire. The train is prohibited from moving during peripheral charging. X2:5 provides +110V to the peripheral contactor. Socket box requirements: Overall dimensions are 200mm*200mm*200mm. The left side is the workshop power socket installation panel, the front side is a circular cable outlet (the outlet is connected to the corrugated conduit connector), and the right side is a removable inspection panel fixed with bolts. The inspection panel, socket installation panel, and outlet must be sealed with silicone rubber sealing rings and corrugated conduit connectors.

[0016] Socket box material and surface requirements: Socket boxes should be made of stainless steel. The main structure should have sufficient mechanical strength and rigidity, as well as be straight and perpendicular. All welds should be uniform, free of weld penetrations, cracks, slag inclusions, or porosity. Spatter and burrs should be removed. Edges and openings should be flat, smooth, and free of burrs and cracks. The access panel and workshop power outlet mounting panel should be equipped with M8 fasteners, and all bolt holes should be welded with standoffs. The socket box should be painted inside and out, with the exterior color being RAL7031 matte, 40% to 60%.

[0017] To use the device, connect the converter to the workshop power socket and the existing workshop power plug on the localized replacement vehicle for the traction system of the urban rail vehicle. After the converter is connected, switch the mode switch inside the auxiliary system box of the localized replacement vehicle for the traction system of the urban rail vehicle to maintenance mode. Then, start the workshop power supply, the vehicle battery, the existing workshop power supply, and the vehicle ACM. This completes the vehicle power-up.

[0018] The domestically produced replacement traction system allows the existing subway vehicle workshop power supply to supply high voltage to the vehicle without raising the pantograph, allowing for the electrical portion of the vehicle's static commissioning. This technical solution reduces the time required for the electrical portion of the vehicle's static commissioning from five days to two, a significant improvement.

[0019] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A traction system SPS power converter, characterized by: The plug end of the converter is connected to the socket box through a bellows, and is connected to the socket end through the socket box. X1 is the workshop power socket, X2 is the workshop power plug, X1:1 is connected to the workshop power 110VDC+ output, X1:2 provides +110V to the peripheral contactor, X1:3 is the negative line of the peripheral contactor, X1:A is the workshop power input, X2:A is the workshop power output, X2:1 is connected to the workshop power contactor coil, X2:2 is short-circuited with X2:4 on the plug with a short-circuit wire, and the vehicle is prohibited from moving when the peripheral is charging, X2:3 is the negative line of the peripheral contactor, X2:4 is short-circuited with X2:2 on the plug with a short-circuit wire, and the vehicle is prohibited from moving when the peripheral is charging, and X2:5 provides +110V to the peripheral contactor.

2. The traction system SPS power converter according to claim 1, characterized in that: The left side of the socket box is the socket installation panel of the workshop power supply, the front side is the outlet, the outlet is connected to the bellows joint, and the right side is a detachable maintenance panel.

3. The traction system SPS power converter according to claim 1, characterized in that: The overall length of the converter is 20M.

4. The traction system SPS power converter according to claim 1, characterized in that: The overall size of the socket box is 200mm*200mm*200mm, and the material is stainless steel.

5. The traction system SPS power converter according to claim 2, characterized in that: The inspection panel, the socket installation panel and the wire outlet all use silicone rubber sealing rings.