Automatic insulation sheet pressing device

Abstract

The utility model discloses an automatic insulation sheet pressing device which comprises a rack, an adjustable lifting assembly and a control assembly, the rack comprises a control base station, a supporting side plate and a supporting top plate, the supporting side plate is vertically arranged on the control base station, and the supporting top plate is horizontally arranged on the supporting side plate; the adjustable lifting assembly comprises an adjustable air cylinder, a guide column, a guide plate and a pressing plate, the adjustable air cylinder is arranged on the supporting top plate, the guide plate is connected to the guide column in a sliding mode and connected with the output end of the adjustable air cylinder, and the pressing plate is arranged on the bottom face of the guide plate; a motor stator embedded with an insulating strip is placed on the control base station from the inlet, the adjustable air cylinder is controlled to start through the control assembly, the guide plate presses the pressing plate along the guide column, the pressing plate can press a plurality of motor stators at a time, the production time of each stator can be saved by at least two seconds, the pressing time and the stroke can be adjusted, labor is saved, and the production efficiency is improved. The working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, in particular to an automatic insulation sheet pressing device. Background Art

[0002] The stator core laminations of a motor are a crucial component of the motor stator, providing structural support and conducting the magnetic field. However, to ensure the proper operation and safety of the motor, these laminations require insulation. Two insulation sheets must be installed before winding the stator. These insulation sheets are added where the stator core laminations contact other metal components to prevent short circuit risks. Currently, installation requires manual compression using tools, resulting in low efficiency and negative work efficiency. This also results in high labor costs. Furthermore, insufficient compression can fail to guarantee the proper operation and safe use of the motor. Utility Model Content

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides an automatic insulation sheet pressing device that can press not limited to eight motor stators at a time, saving at least two seconds of production time for each stator. The pressing time and stroke can be adjusted, saving labor and increasing work efficiency.

[0004] An automatic insulating sheet pressing device according to an embodiment of the present invention comprises:

[0005] A frame, the frame comprising a control base, support side plates and a support top plate, the support side plates being vertically arranged on the control base, and the support top plate being horizontally arranged on the support side plates;

[0006] An adjustable lifting assembly, comprising an adjustable cylinder, a guide column, a guide plate and a pressure plate, wherein the adjustable cylinder is disposed on the support top plate, the first ends of a plurality of guide columns are disposed on the top surface inside the control base, the second ends of a plurality of guide columns are disposed on the bottom surface inside the support top plate, the guide plate is slidably connected to the guide columns and is connected to the output end of the adjustable cylinder, and the pressure plate is disposed on the bottom surface of the guide plate;

[0007] The control component includes a controller, the controller is arranged inside the control base, and the controller is electrically connected to the adjustable cylinder.

[0008] According to some embodiments of the present invention, the control component also includes a start button, an emergency stop switch, a power switch, a power cord inlet and a trachea partition connector arranged on the side wall of the control machine, and the start button, the emergency stop switch, the power switch and the power cord inlet are all connected to the controller.

[0009] According to some embodiments of the present invention, the pressing plate is made of any one of polyurethane, polycarbonate, PC, PVC or acrylic.

[0010] According to some embodiments of the present invention, the automatic insulating sheet pressing device further includes a pressure regulating valve, the output end of the pressure regulating valve is electrically connected to the adjustable cylinder, and the input end of the pressure regulating valve is electrically connected to the control system.

[0011] According to some embodiments of the present invention, there are three supporting side panels, which are respectively arranged on the left side, right side and rear side of the top surface of the control base, and the front side of the top surface of the control base is the entrance.

[0012] According to some embodiments of the present invention, safety gratings are provided on the left and right sides of the entrance of the rack.

[0013] According to some embodiments of the present invention, the supporting side panels are PC transparent panels.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The automatic insulating sheet pressing device provided by the utility model places the motor stator with the insulating sheet already embedded into the control base from the entrance, and controls the adjustable cylinder to start through the control component, so that the guide plate presses the pressing plate down along the guide column. The pressing plate can press multiple motor stators at one time, and each stator can save at least 2 seconds of production time. The pressing time and stroke can be adjusted, which saves labor and increases work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0017] Figure 1 This is a schematic structural diagram of the automatic insulating sheet pressing device provided by the utility model;

[0018] Figure 2 for Figure 1 Front view of

[0019] Figure 3 for Figure 1 Right view of .

[0020] The markings in the figure are as follows:

[0021] Frame 100, control base 110, support side panels 120, support top panel 130; adjustable lifting assembly 200, adjustable cylinder 210, guide column 220, guide plate 230, pressure plate 240; control assembly 300, start button 310, emergency stop switch 320, power switch 330, power cord inlet 340, trachea partition connector 350; pressure regulating valve 400; safety light grid 500. DETAILED DESCRIPTION

[0022] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0023] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0024] In the description of this utility model, "several" means one or more, "many" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. The use of "first" and "second" in the description is solely for the purpose of distinguishing technical features and is not to be construed as indicating or implying relative importance, implicitly specifying the number of the indicated technical features, or implicitly specifying the order of the indicated technical features.

[0025] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0026] Specifically, please refer to Figure 1-3 , the automatic insulation sheet pressing device specifically includes:

[0027] The frame 100 includes a control base 110, support side panels 120, and a support top panel 130. The support side panels 120 are vertically disposed on the control base 110, and the support top panel 130 is horizontally disposed on the support side panels 120.

[0028] The adjustable lifting assembly 200 includes an adjustable cylinder 210, a guide column 220, a guide plate 230, and a pressure plate 240. The adjustable cylinder 210 is disposed on the support top plate 130. The first ends of the guide columns 220 are disposed on the top surface of the control base 110, and the second ends of the guide columns 220 are disposed on the bottom surface of the support top plate 130. The guide plate 230 is slidably connected to the guide columns 220 and is connected to the output end of the adjustable cylinder 210. The pressure plate 240 is disposed on the bottom surface of the guide plate 230.

[0029] The control component 300 includes a controller, which is disposed inside the control base 110 and is electrically connected to the adjustable cylinder 210 .

[0030] The automatic insulating sheet pressing device provided by the present invention places the motor stator with the insulating sheet already embedded therein onto the control base 110 from the entrance, and controls the adjustable cylinder 210 to start through the control component 300, so that the guide plate 230 presses the pressing plate 240 along the guide column 220. The pressing plate 240 can press eight motor stators at a time, saving at least 2 seconds of production time for each stator. The pressing time and stroke can be adjusted, saving labor and increasing work efficiency.

[0031] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0032] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.

[0033] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings. Example 1

[0034] Please refer to Figure 1-3An automatic insulating sheet pressing device includes a frame 100, an adjustable lifting assembly 200 and a control assembly 300. The frame 100 includes a control base 110, a supporting side plate 120 and a supporting top plate 130. The supporting side plate 120 is vertically arranged on the control base 110, and the supporting top plate 130 is horizontally arranged on the supporting side plate 120; the adjustable lifting assembly 200 includes an adjustable cylinder 210, a guide column 220, a guide plate 230 and a pressing plate 240. The adjustable cylinder 210 is arranged on the supporting top plate On the plate 130, the first ends of several guide columns 220 are arranged on the top surface inside the control base 110, and the second ends of several guide columns 220 are arranged on the bottom surface inside the support top plate 130. The guide plate 230 is slidably connected to the guide columns 220 and is connected to the output end of the adjustable cylinder 210. The pressure plate 240 is arranged on the bottom surface of the guide plate 230; the control component 300 includes a controller, which is arranged inside the control base 110 and is electrically connected to the adjustable cylinder 210.

[0035] Through the above structural design, the controller of the control base 110 can control the start and stop of the device through the start button 310 and the emergency stop switch 320. The power switch 330 can control the device to enter the power state. The support side panel 120 is a transparent PC panel, which allows workers to observe the internal working conditions from the outside. The adjustable cylinder 210 is a stroke-adjustable cylinder 210. The function of the stroke-adjustable cylinder 210 is to freely adjust the extension stroke within a certain range, which is conducive to controlling the degree of compression. The guide column 220 can prevent the guide plate 230 from deflecting during the downward pressing process. In this embodiment, the pressing plate 240 is made of polyurethane. The motor stator with the insulating sheet embedded is placed on the control base 110 through the entrance. The control component 300 controls the adjustable cylinder 210 to start, causing the guide plate 230 to press the pressing plate 240 along the guide column 220. The pressing plate 240 can compress eight motor stators at a time, saving production time of at least 2 seconds for each stator. The pressing time and stroke can be adjusted, saving labor and increasing work efficiency.

[0036] Specifically, the control component 300 also includes a start button 310, an emergency stop switch 320, a power switch 330 and a power cord inlet 340 arranged on the side wall of the control machine. The start button 310, the emergency stop switch 320, the power switch 330, the power cord inlet 340 and the tracheal partition connector 350 are all connected to the controller.

[0037] Through the above structural design, the controller of the control base 110 can control the start and stop of the device through the start button 310 and the emergency stop switch 320, and the power switch 330 can control the device to enter the power-on state.

[0038] Specifically, the pressing plate 240 is made of any one of polyurethane, polycarbonate, PC, PVC or acrylic.

[0039] Through the above structural design, in this embodiment, the compression material is polyurethane, which mainly has a thermoplastic linear structure. It has better stability, chemical resistance, resilience and mechanical properties than PVC foam material, has smaller compression deformation, and is conducive to compression. Example 2

[0040] The automatic insulating sheet pressing device provided in Example 1 is further optimized. Specifically, Figure 1-3 As shown, the automatic insulating sheet pressing device further includes a pressure regulating valve 400 , which is electrically connected to the controller.

[0041] Through the above structural design, the pressure regulating valve 400 is a device that can automatically adjust the pressure in the pipeline system. In this embodiment, it can adjust the pressure of the adjustable cylinder 210. Example 3

[0042] The automatic insulation sheet pressing device provided in Example 1 or 2 is further optimized, such as Figure 1-3 As shown, there are three supporting side panels 120 , which are respectively arranged on the left side, right side and rear side of the top surface of the control base 110 , and the front side of the top surface of the control base 110 is the entrance.

[0043] Specifically, safety gratings 500 are provided on the left and right sides of the entrance of the rack 100 .

[0044] Through the above structural design, the safety grating 500 is a photoelectric device that prevents people from approaching mobile machinery, thereby avoiding casualties. The safety gratings 500 on the left and right sides serve as the transmitting end and the receiving end.

[0045] Specifically, the supporting side plate 120 is a PC transparent plate.

[0046] Through the above structural design, the supporting side panel 120 is a PC transparent panel, which can facilitate the staff to observe the internal working conditions from the outside.

[0047] The use process of the automatic insulation sheet pressing device provided by the utility model is as follows:

[0048] A plurality of motor stators with insulating sheets already embedded therein are placed onto the control base 110 from the entrance, and the adjustable cylinder 210 is started by the control component 300, so that the guide plate 230 presses the pressing plate 240 along the guide column 220. The pressing plate 240 can press eight motor stators at a time, saving at least 2 seconds of production time for each stator. The pressing time and stroke can be adjusted, saving labor and increasing work efficiency.

[0049] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the illustrative use of the above terms does not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0050] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. An automatic insulating sheet pressing device, characterized in that: include: A frame (100), the frame (100) comprising a control base (110), a support side plate (120) and a support top plate (130), the support side plate (120) being vertically arranged on the control base (110), and the support top plate (130) being horizontally arranged on the support side plate (120); An adjustable lifting assembly (200), the adjustable lifting assembly (200) comprising an adjustable cylinder (210), a guide column (220), a guide plate (230) and a pressure plate (240), the adjustable cylinder (210) being arranged on the support top plate (130), the first ends of a plurality of guide columns (220) being arranged on the top surface inside the control base (110), the second ends of a plurality of guide columns (220) being arranged on the bottom surface inside the support top plate (130), the guide plate (230) being slidably connected to the guide column (220) and connected to the output end of the adjustable cylinder (210), the pressure plate (240) being arranged on the bottom surface of the guide plate (230), and the material for making the pressure plate (240) being any one of polyurethane, polycarbonate, PC, PVC or acrylic; A control assembly (300), the control assembly (300) comprising a controller, the controller being arranged inside the control base (110), the controller being electrically connected to the adjustable cylinder (210), the control assembly (300) further comprising a start button (310), an emergency stop switch (320), a power switch (330), a power line inlet (340) and a tracheal partition joint (350) arranged on a side wall of the control base, the start button (310), the emergency stop switch (320), the power switch (330) and the power line inlet (340) being all electrically connected to the controller, and safety gratings (500) being arranged on the left and right sides of the entrance of the rack (100).

2. The automatic insulating sheet pressing device according to claim 1, characterized in that: The automatic insulating sheet pressing device further comprises a pressure regulating valve (400), the output end of the pressure regulating valve (400) being electrically connected to the adjustable cylinder (210), and the input end of the pressure regulating valve (400) being electrically connected to the controller.

3. The automatic insulating sheet pressing device according to claim 1, characterized in that: There are three supporting side plates (120), which are respectively arranged on the left side, right side and rear side of the top surface of the control base (110), and the front side of the top surface of the control base (110) is the entrance.

4. The automatic insulating sheet pressing device according to claim 1, characterized in that: The supporting side plate (120) is a PC transparent plate.

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