Egg tart skin forming equipment
The egg tart crust forming equipment, which is equipped with a heater and a fan, solves the problem of uneven heating during the egg tart crust forming process, achieves uniform heating and efficient production of the egg tart crust, and improves the quality of the finished product and production efficiency.
Patent Information
- Application Number
- CN202422558893.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-23
AI Technical Summary
In the prior art, there are problems of uneven heating and unsatisfactory forming effect during the egg tart crust forming process.
The egg tart crust forming equipment uses a heater and a fan to work together. The egg tart crust raw materials are transported by a conveyor belt, and the mold is pushed by a cylinder for pressing. Combined with a heat insulation mechanism to keep the heat concentrated, ensure that the surface of the egg tart crust is heated evenly, and achieve continuous production.
It improves the forming effect and production efficiency of egg tart crust, reduces energy consumption, and ensures the consistency and aesthetics of the finished product quality.
Smart Images
Figure CN223310548U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing, in particular to egg tart crust forming equipment. Background Art
[0002] Egg tart crust is the outer crust of a common baked food, made of crispy dough. It is carefully designed during the baking process to ensure that it forms a multi-layered, golden and attractive appearance when baked. With the improvement of people's living standards and the change of consumption concepts, egg tarts, as a delicious pastry, are loved by more and more people. The market demand for egg tarts is constantly growing, and higher requirements are placed on the production efficiency and quality of egg tart crusts.
[0003] After searching, the Chinese patent announcement number is: CN218898100U, which discloses a demoulding device for egg tart shell production, which belongs to the technical field of egg tart shell demoulding devices, including an egg tart mold box and a heating device arranged on the egg tart mold box, the egg tart mold box is provided with a groove and a socket, the egg tart mold box is provided with a driving part, both sides of the egg tart mold box are connected with a rotating rod, the two rotating rods are connected with a vertical plate, the two vertical plates are respectively provided with a flipping part and a fixing part, the fixing part is located inside the socket, the driving part is connected with a forming part, and the forming part is in contact with the egg tart mold box. The demoulding device for egg tart shell production provided by this utility model is more stable than the demoulding device in the comparative document CN202220445990.X, and the egg tart shell is more convenient to remove. However, in actual use, although its automated equipment has improved production efficiency, there are often uneven heating and unsatisfactory forming effects during the egg tart shell forming process. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides an egg tart crust forming device, which aims to improve the problems of uneven heating and unsatisfactory forming effect in the egg tart crust forming process in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: egg tart crust forming equipment, including a base, a conveyor belt is provided on the top of the base, a transmission assembly is provided on the inner side of the conveyor belt, the top of the base is fixedly connected to an organism, a feed port is provided on the left side of the organism, a discharge port is provided on the right side of the organism, a heater is fixedly connected to the front side of the inner wall of the organism, a servo motor is fixedly connected to the rear side of the outer wall of the organism, the output end of the servo motor passes through the outer wall of the organism and is fixedly connected to a fan, the fan is provided on the rear side of the inner wall of the organism, the outer wall of the organism is fixedly connected to a controller, egg tart crust raw materials are provided on the top of the conveyor belt, a die assembly is provided on the inner side of the organism, and an insulation mechanism is provided at the discharge port.
[0006] Through the above technical solution: the egg tart crust raw materials are continuously added to the feed port, the conveyor belt continuously transports, the heater and the die assembly work together, and the discharge port continuously outputs the formed egg tart crust, which can achieve continuous production and meet the needs of large-scale production. The cooperation of the heater and the fan ensures that the surface of the egg tart crust is evenly heated, the molding effect is good, and the quality of the finished product is improved.
[0007] As a further description of the above technical solution:
[0008] The heat insulation mechanism includes a fixed plate, the top of the fixed plate is fixedly connected to the top of the discharge port, the bottom of the fixed plate is fixedly connected to a slide rail, the bottom of the slide rail is slidably connected to multiple sliders, and the bottoms of the multiple sliders are fixedly connected to door curtains.
[0009] Through the above technical solution: the door curtain can effectively prevent the heat inside the machine from dissipating from the discharge port. During the egg tart crust forming process, maintaining a high temperature environment inside the machine is crucial for the heating and forming of the egg tart crust. The existence of the door curtain concentrates the heat inside the machine, improves the heating efficiency, and reduces energy consumption. The door curtain is connected to the slider and is slidably connected on the slide rail, and the density of the door curtain can be adjusted according to actual needs.
[0010] As a further description of the above technical solution:
[0011] The transmission assembly includes a stepper motor, the outer wall of the stepper motor is fixedly connected to the outer wall of the base, the output end of the stepper motor passes through the outer wall of the base and is fixedly connected to a rotating shaft, the outer wall of the rotating shaft is fixedly connected to a driving wheel, the outer wall of the driving wheel is arranged on the left side of the inner wall of the conveyor belt, and a plurality of driven wheels are arranged on the right side of the inner wall of the conveyor belt.
[0012] Through the above technical solution: the stepper motor can achieve precise speed control to ensure that the conveyor belt runs at a stable speed. The stepper motor transmits power to the conveyor belt through the rotating shaft and the driving wheel. The driving wheel works closely with the conveyor belt to ensure that the power can be effectively transmitted to the conveyor belt, so that the conveyor belt runs smoothly. Multiple driven wheels play an auxiliary support and guiding role on the right side of the inner wall of the conveyor belt, further enhancing the stability of the conveyor belt. They work together with the driving wheel to ensure that the conveyor belt will not deviate or shake during operation, ensuring the smooth transmission of the egg tart crust.
[0013] As a further description of the above technical solution:
[0014] The die assembly includes a cylinder, the outer wall of the cylinder is fixedly connected to the top of the body, one end of the cylinder passes through the top of the body and is fixedly connected to a push rod, and the bottom of the push rod is fixedly connected to the mold.
[0015] Through the above technical solution: the cylinder can provide strong pressure to ensure that the mold can effectively press the egg tart crust raw materials. This strong pressure can make the egg tart crust quickly take shape and improve production efficiency.
[0016] As a further description of the above technical solution:
[0017] The four corners of the bottom of the base are fixedly connected with supporting legs, and the bottoms of the multiple supporting legs are fixedly connected with pads.
[0018] Through the above technical solution: the entire device is supported by a base, and supporting legs and feet are fixedly provided on the bottom to ensure the stability of the device.
[0019] As a further description of the above technical solution:
[0020] The bottoms of the servo motor and the stepper motor are both fixedly connected with a fixing frame.
[0021] Through the above technical solution: the fixing frame provides a firm support for the servo motor and the stepper motor, which can effectively reduce the vibration generated by the motor during operation.
[0022] As a further description of the above technical solution:
[0023] The outer wall of the body is provided with heat dissipation holes, and the outer wall of the controller is fixedly connected with an emergency stop button.
[0024] Through the above technical solution: during the operation of the egg tart shell forming equipment, the heater inside the machine body will generate a large amount of heat, and the heat dissipation holes can dissipate the heat in time to prevent the internal temperature of the machine body from being too high, thereby protecting the various components of the equipment and extending its service life. During the operation of the equipment, if an emergency occurs, the emergency stop button can immediately stop the operation of the equipment to avoid further expansion of the accident and ensure the safety of personnel and equipment.
[0025] As a further description of the above technical solution:
[0026] The top of the mold is fixedly connected with a connecting column, the outer walls of the push rod and the connecting column are both provided with through holes, and bolts are threadedly connected between the two through holes.
[0027] Through the above technical solution: the mold and the push rod pushed by the cylinder are connected by bolts, so that the mold can be replaced, thereby improving the versatility of the equipment.
[0028] The utility model has the following beneficial effects:
[0029] 1. In the utility model, the automatic forming of the egg tart crust is achieved by conveying with a conveyor belt and pushing the mold with a cylinder, which significantly improves the production speed and reduces labor costs. The heating device is used to work in conjunction with the fan system to ensure that the surface of the egg tart crust is heated evenly, the forming effect is good, and the quality of the finished product is improved. The controller is used for operation, which is convenient for operators to quickly get started.
[0030] 2. In the present invention, by arranging a door curtain at the discharge port, not only will the normal transportation of the egg tart crust not be hindered, but the heat inside the machine body can also be effectively blocked from being lost from the discharge port. The existence of the door curtain concentrates the heat inside the machine body, thereby improving the heating efficiency and reducing the energy consumption. Through the sliding connection of the slider on the slide rail, the door curtain can be flexibly adjusted according to actual needs to adapt to different production requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a left-side perspective diagram of the egg tart crust forming equipment proposed in the present invention;
[0032] Figure 2 This is a right-side perspective diagram of the egg tart crust forming device proposed in the present invention;
[0033] Figure 3 This is a cross-sectional view of the body of the egg tart shell forming device proposed in the present invention;
[0034] Figure 4 This is a schematic structural diagram of the die assembly of the egg tart shell forming equipment proposed in the present invention;
[0035] Figure 5 This is a schematic structural diagram of the conveying assembly of the egg tart shell forming equipment proposed in the present invention;
[0036] Figure 6 This is a schematic structural diagram of the heat insulation mechanism of the egg tart crust forming equipment proposed in the present invention.
[0037] Legend:
[0038] 1. Base; 2. Insulation mechanism; 201. Fixed plate; 202. Slide rail; 203. Slider; 204. Door curtain; 3. Machine body; 4. Conveyor belt; 5. Cylinder; 6. Push rod; 7. Servo motor; 8. Fan; 9. Heater; 10. Egg tart crust material; 11. Mold; 12. Through hole; 13. Connecting column; 14. Bolt; 15. Stepper motor; 16. Rotating shaft; 17. Driving wheel; 18. Driven wheel; 19. Feed port; 20. Discharge port; 21. Support leg; 22. Foot pad; 23. Heat dissipation hole; 24. Controller; 25. Emergency stop button; 26. Fixed bracket. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0040] Refer to the attached Figure 1 , Attachment Figure 2 and attached Figure 3 The utility model provides an embodiment of an egg tart crust forming device, comprising a base 1, a conveyor belt 4 is provided on the top of the base 1, a transmission assembly is provided on the inner side of the conveyor belt 4, the top of the base 1 is fixedly connected to the body 3, a feed port 19 is provided on the left side of the body 3, a discharge port 20 is provided on the right side of the body 3, a heater 9 is fixedly connected to the front side of the inner wall of the body 3, a servo motor 7 is fixedly connected to the rear side of the outer wall of the body 3, the output end of the servo motor 7 passes through the outer wall of the body 3 and is fixedly connected to a fan 8, the fan 8 is provided on the rear side of the inner wall of the body 3, a controller 24 is fixedly connected to the outer wall of the body 3, and a conveyor belt 4 is provided on the top. Egg tart shell raw material 10, the inner side of the body 3 is provided with a die assembly, and the discharge port 20 is provided with a heat insulation mechanism 2; the die assembly includes a cylinder 5, the outer wall of the cylinder 5 is fixedly connected to the top of the body 3, one end of the cylinder 5 passes through the top of the body 3 and is fixedly connected to a push rod 6, and the bottom of the push rod 6 is fixedly connected to the mold 11; the four corners of the bottom of the base 1 are fixedly connected to support legs 21, and the bottoms of multiple support legs 21 are fixedly connected to pads 22; the bottoms of the servo motor 7 and the stepper motor 15 are fixedly connected to a fixing bracket 26; the outer wall of the body 3 is provided with a heat dissipation hole 23, and the outer wall of the controller 24 is fixedly connected to an emergency stop button 25;
[0041] Specifically, the base 1 is used to support the entire equipment, and its bottom surface is fixedly provided with support legs 21 to ensure that the equipment will not shake or tilt during operation, thereby improving the safety of operation. The equipment realizes the automated process of egg tart crust production through the coordinated work of the conveyor belt 4, heater 9, fan 8, and cylinder 5 components. From feeding, conveying, heating, molding to discharging, no excessive human intervention is required, which greatly improves production efficiency and can continuously produce egg tart crust to meet the needs of large-scale production. The cooperation of the heater 9 and the fan 8 ensures that the surface of the egg tart crust is heated evenly. The strong wind generated by the rotation of the fan 8 ensures that the heat is evenly distributed inside the body 3, avoiding local overheating or overcooling, thereby ensuring the stable quality of the egg tart crust. The cylinder 5 pushes the push rod 6 and the mold 11, which can accurately mold the egg tart crust raw material 10, ensuring that the shape and size of the egg tart crust are consistent, improving the aesthetics and standardization of the product, and controlling the operating parameters of the equipment through the controller 24, including the transmission speed, heating temperature, and fan 8 speed, to ensure the stability and controllability of the production process.
[0042] Refer to the attached Figure 6 The heat insulation mechanism 2 includes a fixed plate 201, the top of the fixed plate 201 is fixedly connected to the top of the discharge port 20, the bottom of the fixed plate 201 is fixedly connected to a slide rail 202, the bottom of the slide rail 202 is slidably connected to a plurality of sliders 203, and the bottoms of the plurality of sliders 203 are all fixedly connected to a door curtain 204;
[0043] Specifically, the door curtain 204 can effectively prevent the heat inside the body 3 from dissipating from the discharge port 20. When the equipment heats the egg tart crust, maintaining a high temperature environment inside the body 3 is crucial for the formation of the egg tart crust. The existence of the door curtain 204 concentrates the heat inside the body 3, improves the heating efficiency, and reduces energy consumption. The sliding connection of the slider 203 on the slide rail 202 allows the door curtain 204 to be flexibly adjusted according to actual needs.
[0044] Refer to the attached Figure 4 and attached Figure 5 The transmission assembly includes a stepper motor 15, the outer wall of the stepper motor 15 is fixedly connected to the outer wall of the base 1, the output end of the stepper motor 15 passes through the outer wall of the base 1 and is fixedly connected to the rotating shaft 16, the outer wall of the rotating shaft 16 is fixedly connected to the driving wheel 17, the outer wall of the driving wheel 17 is arranged on the left side of the inner wall of the conveyor belt 4, and a plurality of driven wheels 18 are arranged on the right side of the inner wall of the conveyor belt 4; the top of the mold 11 is fixedly connected to the connecting column 13, the outer walls of the push rod 6 and the connecting column 13 are both provided with through holes 12, and the two through holes 12 are threadedly connected with bolts 14;
[0045] Specifically, the speed and running distance of the conveyor belt 4 are accurately adjusted by the stepper motor 15. The stepper motor 15 is connected to the rotating shaft 16 through the output end. The driving wheel 17 on the rotating shaft 16 provides power for the conveyor belt 4. The driven wheel 18 assisted in supporting the transmission of the conveyor belt 4 to prevent the conveyor belt 4 from deviating, thereby ensuring the accurate position of the egg tart crust during the transmission process. The mold 11 is connected to the push rod 6 pushed by the cylinder 5 by a bolt 14, so that the mold 11 is replaceable, making the equipment not only suitable for the production of egg tart crusts, but also for the shaping of puff pastries such as durian pastry and thousand-layer pastry, and has broad application prospects.
[0046] Working Principle: Egg tart crust material 10 is placed on conveyor belt 4. Stepper motor 15 is activated, and its output terminal drives shaft 16 to rotate. The driving pulley 17 on shaft 16 rotates accordingly, driving pulley 17 and conveyor belt 4. Driven by driven pulley 18, the egg tart crust material 10 is conveyed into the interior of the machine body 3. At this time, cylinder 5 is activated to push push rod 6 downward. The mold 11 at the bottom of push rod 6 presses the egg tart crust material 10 into a specific shape. Simultaneously, heater 9 on the front side of the inner wall of the machine body 3 starts to heat the egg tart crust material 10 on conveyor belt 4, causing it to gradually solidify. Servomotor 7 is then activated, and its output terminal drives fan 8 to rotate. The fan 8 is arranged on the rear side of the inner wall of the body 3, generating strong wind to air-dry the egg tart crust raw material 10, so that the surface of the egg tart crust is heated evenly. After a certain period of heating and drying, the egg tart crust is formed and automatically discharged from the discharge port 20. The above steps are repeated for continuous production until the required output is reached; and when the body 3 starts to run and the egg tart crust is heated, a plurality of door curtains 204 block the discharge port 20, so that a relatively closed space is formed inside the body 3, ensuring that the body 3 can better heat the egg tart crust. The door curtains 204 are installed on the slide rails 202 through sliders 203. The number of door curtains 204 can be selected according to actual needs to assemble into different densities. If better thermal insulation effect is required, the number of door curtains 204 can be increased to make the gaps between the door curtains 204 smaller to form a tighter thermal insulation layer. If the thermal insulation requirement is relatively low, the number of door curtains 204 can be reduced.
[0047] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. Egg tart shell forming equipment, comprising a base (1), characterized in that: A conveyor belt (4) is provided on the top of the base (1), a transmission assembly is provided on the inner side of the conveyor belt (4), the top of the base (1) is fixedly connected to the body (3), a feed port (19) is provided on the left side of the body (3), a discharge port (20) is provided on the right side of the body (3), a heater (9) is fixedly connected to the front side of the inner wall of the body (3), a servo motor (7) is fixedly connected to the rear side of the outer wall of the body (3), an output end of the servo motor (7) passes through the outer wall of the body (3) and is fixedly connected to a fan (8), the fan (8) is provided on the rear side of the inner wall of the body (3), a controller (24) is fixedly connected to the outer wall of the body (3), egg tart shell raw materials (10) are provided on the top of the conveyor belt (4), a die assembly is provided on the inner side of the body (3), and a heat insulation mechanism (2) is provided at the discharge port (20).
2. The egg tart shell forming device according to claim 1, characterized in that: The heat insulation mechanism (2) comprises a fixed plate (201), the top of the fixed plate (201) is fixedly connected to the top of the discharge port (20), the bottom of the fixed plate (201) is fixedly connected to a slide rail (202), the bottom of the slide rail (202) is slidably connected to a plurality of sliders (203), and the bottoms of the plurality of sliders (203) are all fixedly connected to a door curtain (204).
3. The egg tart shell forming device according to claim 1, characterized in that: The transmission assembly includes a stepper motor (15), the outer wall of the stepper motor (15) is fixedly connected to the outer wall of the base (1), the output end of the stepper motor (15) passes through the outer wall of the base (1) and is fixedly connected to a rotating shaft (16), the outer wall of the rotating shaft (16) is fixedly connected to a driving wheel (17), the outer wall of the driving wheel (17) is arranged on the left side of the inner wall of the conveyor belt (4), and a plurality of driven wheels (18) are arranged on the right side of the inner wall of the conveyor belt (4).
4. The egg tart shell forming device according to claim 1, characterized in that: The die assembly comprises a cylinder (5), the outer wall of the cylinder (5) is fixedly connected to the top of the machine body (3), one end of the cylinder (5) passes through the top of the machine body (3) and is fixedly connected to a push rod (6), and the bottom of the push rod (6) is fixedly connected to a mold (11).
5. The egg tart shell forming device according to claim 1, characterized in that: Support legs (21) are fixedly connected at the four corners of the bottom of the base (1), and pads (22) are fixedly connected at the bottoms of the plurality of support legs (21).
6. The egg tart shell forming device according to claim 3, characterized in that: The bottoms of the servo motor (7) and the stepper motor (15) are both fixedly connected to a fixing frame (26).
7. The egg tart shell forming device according to claim 1, characterized in that: The outer wall of the machine body (3) is provided with a heat dissipation hole (23), and the outer wall of the controller (24) is fixedly connected with an emergency stop button (25).
8. The egg tart shell forming device according to claim 4, characterized in that: A connecting column (13) is fixedly connected to the top of the mold (11), and through holes (12) are provided on the outer walls of the push rod (6) and the connecting column (13), and a bolt (14) is threadedly connected between the two through holes (12).