Cereal blasting bead forming device

Abstract

The utility model discloses a grain blasting bead forming device which comprises a forming box, a solid-liquid separation box is arranged on one side of the forming box, a cleaning assembly is arranged on the other side of the solid-liquid separation box, the solid-liquid separation box comprises a box body and a plurality of arc-shaped pore plates, and the arc-shaped pore plates are arranged on the box body. The box body is fixed to the portion, on one side of the narrow end of the forming cavity, of the outer wall of the forming box, the top end of the box body communicates with the forming cavity, the arc-shaped hole plates are fixed to the inner wall of the box body and longitudinally arranged in a staggered mode, the bead dripping mechanism is arranged at the top end of the forming box, the forming cavity is formed in the forming box, and the cleaning assembly comprises a protective cover and a conveying belt. The protective cover is arranged on one side of the bottom end of the box body, and the conveying belt is arranged on the inner wall of the protective cover. According to the utility model, through the arrangement of the arc-shaped pore plate, when the blasting beads are separated from the forming liquid, the blasting beads are repeatedly rolled and formed on the surface of the arc-shaped pore plate, so that the shapes of the blasting beads are uniform, and the forming quality of the blasting beads is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of popping bead production, in particular to a forming device for cereal popping bead. Background Art

[0002] Popping beads are spherical capsules made by cross-linking sodium alginate and calcium ions. They contain a highly fluid liquid core and a spherical gel shell. The core liquid can be a variety of flavors, such as liquid jam or juice, or solid grains or fruit granules, allowing for a wide variety of product categories.

[0003] After searching, the Chinese patent publication number CN217614553U discloses a wrapping and molding device for fruit pulp popping beads production equipment, including: a mounting bracket, a reaction tank, an aerator and a solid-liquid separation mechanism. The head end and the tail end of the reaction tank are respectively provided with a liquid inlet pipe and a discharge head. The bottom of the reaction tank is provided with a plurality of aeration holes, and a one-way valve is provided on the aeration hole. Sodium alginate molding liquid is provided in the reaction tank. The solid-liquid separation mechanism is used to separate the finished product from the sodium alginate molding liquid. The reaction tank is arranged at an angle on the mounting bracket. The aerator is connected to all the one-way valves through a pipeline. The solid-liquid separation mechanism is arranged directly below the discharge head.

[0004] During operation, the popping beads of this patent are directly discharged from the discharge head after reaction and formation. The formed popping beads may be irregular droplet shapes, which affects the product shape and popping taste. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a forming device for cereal popping beads.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A forming device for cereal popping beads includes a forming box, a solid-liquid separation box is provided on one side of the forming box, and a cleaning assembly is provided on the other side of the solid-liquid separation box. The solid-liquid separation box includes a box body and multiple arc-shaped orifice plates. The box body is fixed to the outer wall of the forming box on the narrow end side of the forming cavity, and the top of the box body is connected to the forming cavity. The arc-shaped orifice plates are fixed to the inner wall of the box, and the multiple arc-shaped orifice plates are staggered and arranged longitudinally.

[0008] As a further solution of the present invention: a bead dropping mechanism is provided on the top of the molding box, a molding cavity is provided inside the molding box, the molding cavity is conical, and the narrow end of the molding cavity is inclined toward the ground.

[0009] As a further solution of the present invention: the cleaning component includes a protective cover and a conveyor belt, the protective cover is arranged on one side of the bottom end of the box body, and the conveyor belt is arranged on the inner wall of the protective cover.

[0010] As a further solution of the present invention: a pushing block is fixed on the inner wall of the protective cover, the gap between the pushing block and the protective cover is larger than the diameter of a single explosive bead, and a nozzle is provided on the outer wall of the bottom end of the pushing block.

[0011] As a further solution of the present invention: one end of the box body is connected to the protective cover, and the outer wall of the box body is connected to a guide plate, the bottom end of the box body is connected to a return pipe, the other end of the return pipe is connected to the molding cavity, and a circulation pump is provided in the middle section of the return pipe.

[0012] As a further solution of the present invention: the outer wall of the conveyor belt is provided with a V-shaped groove, the outer wall of the bottom end of the pushing block is rotatably connected to a plurality of rotating rollers, and the plurality of rotating rollers are arranged in a straight line.

[0013] As a further solution of the present invention: a transmission box is provided on the side wall of the protective cover, and a driving pulley and a plurality of driven pulleys are rotatably connected to the inner wall of the transmission box. The driven pulleys are arranged in a straight line, and the driving pulley and the driven pulley are matched with each other through a toothed belt transmission.

[0014] As a further solution of the present invention: a motor is provided on the outer wall of the transmission box, the output shaft of the motor is connected to the driving pulley, and the rotating shaft of the driven pulley is connected to the rotating roller.

[0015] Compared with the prior art, the present invention provides a device for forming cereal popping beads, which has the following beneficial effects:

[0016] 1. The utility model is provided with an arc-shaped orifice plate. When separating the popping beads from the molding liquid, the popping beads are repeatedly rolled and molded on the surface of the arc-shaped orifice plate, so that the shape of the popping beads is uniform and the molding quality of the popping beads is improved.

[0017] 2. The utility model sets the molding cavity into a cone shape, so that the molded popping beads can gather and flow out toward the narrow end of the molding cavity, avoiding the presence of depressions on both sides of the connection between the molding cavity and the box body, which causes the popping beads to stay in the molding cavity and cannot be completely discharged.

[0018] 3. The utility model is provided with a transmission box, a motor and a rotating roller, which drives the popping beads to rotate during flushing, so that the surface of the popping beads can be flushed more comprehensively.

[0019] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. The utility model has a simple structure and is easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of a device for forming cereal popping beads proposed in the present invention;

[0021] Figure 2 This is a schematic diagram of the internal structure of a device for forming cereal popping beads proposed in the present invention;

[0022] Figure 3 This is a schematic structural diagram of a pushing block of a forming device for cereal popping beads proposed in the present invention;

[0023] Figure 4 The utility model is a schematic diagram of the internal structure of a transmission box of a forming device for cereal popping beads.

[0024] In the figure: 1. Molding box; 2. Bead drop mechanism; 3. Solid-liquid separation box; 4. Cleaning assembly; 5. Reflux pipe; 6. Molding cavity; 7. Box body; 8. Arc-shaped orifice plate; 9. Protective cover; 10. Conveyor belt; 11. Push block; 12. Transmission box; 13. Motor; 14. Rotating roller; 15. Nozzle; 16. Guide plate; 17. Driven pulley; 18. Driving pulley; 19. Toothed belt. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0026] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0027] Example 1

[0028] A device for forming cereal popping beads, such as Figures 1 to 3As shown, it includes a molding box 1, a bead drop mechanism 2 is provided at the top of the molding box 1, a solid-liquid separation box 3 is provided on one side of the molding box 1, and a cleaning component 4 is provided on the other side of the solid-liquid separation box 3. A molding cavity 6 is provided inside the molding box 1, and the molding cavity 6 is conical. The narrow end of the molding cavity 6 is inclined to the ground. The solid-liquid separation box 3 includes a box body 7 and a plurality of arc-shaped orifice plates 8. The box body 7 is fixed to the outer wall of the molding box 1 on the narrow end side of the molding cavity 6, and the top of the box body 7 is connected to the molding cavity 6. The arc-shaped orifice plates 8 are fixed to the inner wall of the box body 7, and the plurality of arc-shaped orifice plates 8 are staggered and arranged longitudinally. The cleaning component Component 4 includes a protective cover 9 and a conveyor belt 10. The protective cover 9 is arranged on one side of the bottom end of the box body 7. The conveyor belt 10 is arranged on the inner wall of the protective cover 9. A pushing block 11 is fixed to the inner wall of the protective cover 9. The gap between the pushing block 11 and the protective cover 9 is larger than the diameter of a single explosive bead. A nozzle 15 is provided on the outer wall of the bottom end of the pushing block 11. The nozzle 15 is connected to an external water supply device. One end of the box body 7 is connected to the protective cover 9, and the outer wall of the box body 7 is connected to a guide plate 16. The bottom end of the box body 7 is connected to a return pipe 5. The other end of the return pipe 5 is connected to the molding cavity 6. A circulating pump is provided in the middle section of the return pipe 5.

[0029] During production, the bead dropping mechanism 2 drops raw materials into the molding cavity 6, and the raw materials react with the molding liquid in the molding cavity 6 to form popping beads. Since the molding cavity 6 is conical, the molded popping beads will roll and gather toward the narrow end of the molding cavity 6, enter the box body 7, and roll down in sequence along multiple arc-shaped orifice plates 8, so that the popping beads are repeatedly rolled and formed, and at the same time, the popping beads are separated from the molding liquid. The molding liquid passes through the arc-shaped orifice plates 8 and gathers at the bottom of the box body 7 and flows back into the molding cavity 6 through the reflux pipe 5 and the circulation pump. Then the popping beads fall on the surface of the conveyor belt 10 through the guide plate 16, and the push block 11 makes the popping beads arranged in a single layer on the surface of the conveyor belt 10, and then the reflux pipe 5 rinses the popping beads.

[0030] By providing the arc-shaped orifice plate 8, when separating the popping beads from the molding liquid, the popping beads are repeatedly rolled and molded on the surface of the arc-shaped orifice plate 8, so that the shape of the popping beads is uniform and the molding quality of the popping beads is improved.

[0031] By setting the molding cavity 6 to be conical, the molded popping beads can be gathered and flowed out toward the narrow end of the molding cavity 6, avoiding the presence of depressions on both sides of the connection between the molding cavity 6 and the box body 7, which causes the popping beads to stay in the molding cavity 6 and cannot be completely discharged.

[0032] Example 2

[0033] A device for forming cereal popping beads. This embodiment makes the following improvements on the basis of embodiment 1: Figure 1 、 Figure 4As shown, the outer wall of the conveyor belt 10 is provided with a V-shaped groove, the outer wall of the bottom end of the pushing block 11 is rotatably connected to a plurality of rotating rollers 14, and the plurality of rotating rollers 14 are arranged in a straight line. The side wall of the protective cover 9 is provided with a transmission box 12, and the outer wall of the transmission box 12 is provided with a motor 13. The inner wall of the transmission box 12 is rotatably connected to a driving pulley 18 and a plurality of driven pulleys 17, and the driven pulleys 17 are arranged in a straight line. The driving pulley 18 and the driven pulley 17 are matched through a toothed belt 19 for transmission. The output shaft of the motor 13 is connected to the driving pulley 18, and the rotating shaft of the driven pulley 17 is connected to the rotating roller 14.

[0034] When the popping beads fall on the surface of the conveyor belt 10, the V-shaped groove will limit the popping beads, and the motor 13 drives the active pulley 18 to rotate. The driving pulley 18, the toothed belt 19 and the driven pulley 17 drive the rotating roller 14 to rotate in the opposite direction to the conveyor belt 10. When the popping beads move below the rotating roller 14, the rotating roller 14 contacts the surface of the popping beads, driving the popping beads to rotate, so that the surface of the popping beads can be fully washed.

[0035] By arranging the transmission box 12, the motor 13 and the rotating roller 14, the popping beads are driven to rotate during flushing, so that the surface of the popping beads can be flushed more comprehensively.

[0036] Working principle: During production, the bead dropping mechanism 2 drips raw materials into the molding cavity 6, and the raw materials react with the molding liquid in the molding cavity 6 to form popping beads. Since the molding cavity 6 is conical, the formed popping beads will roll and gather toward the narrow end of the molding cavity 6, enter the box 7, and roll down along multiple arc-shaped orifice plates 8 in sequence, so that the popping beads are repeatedly rolled and formed, and at the same time, the popping beads are separated from the molding liquid. The molding liquid passes through the arc-shaped orifice plate 8 and gathers at the bottom of the box 7 and flows back into the molding cavity 6 through the reflux pipe 5 and the circulation pump. Then the popping beads are guided The plate 16 falls on the surface of the conveyor belt 10, the V-shaped groove will limit the explosive beads, and the push block 11 makes the explosive beads arranged in a single layer on the surface of the conveyor belt 10, and then the reflux pipe 5 flushes the explosive beads. At the same time, the motor 13 drives the active pulley 18 to rotate, and the transmission of the active pulley 18, the toothed belt 19 and the driven pulley 17 drives the rotating roller 14 to rotate in the opposite direction to the conveyor belt 10. When the explosive beads move to the bottom of the rotating roller 14, the rotating roller 14 contacts the surface of the explosive beads, driving the explosive beads to rotate.

[0037] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A device for forming cereal popping beads, comprising a forming box (1), characterized in that: A solid-liquid separation box (3) is provided on one side of the molding box (1), and a cleaning assembly (4) is provided on the other side of the solid-liquid separation box (3). The solid-liquid separation box (3) comprises a box body (7) and a plurality of arc-shaped orifice plates (8). The box body (7) is fixed to the outer wall of the molding box (1) on the narrow end side of the molding cavity (6), and the top end of the box body (7) is connected to the molding cavity (6). The arc-shaped orifice plates (8) are fixed to the inner wall of the box body (7), and the plurality of arc-shaped orifice plates (8) are staggered and arranged longitudinally.

2. The device for forming cereal popping beads according to claim 1, characterized in that: The top of the molding box (1) is provided with a bead dropping mechanism (2), and the interior of the molding box (1) is provided with a molding cavity (6), the molding cavity (6) is conical, and the narrow end of the molding cavity (6) is inclined toward the ground.

3. The device for forming cereal popping beads according to claim 2, characterized in that: The cleaning assembly (4) comprises a protective cover (9) and a conveyor belt (10), wherein the protective cover (9) is arranged on one side of the bottom end of the box body (7), and the conveyor belt (10) is arranged on the inner wall of the protective cover (9).

4. The device for forming cereal popping beads according to claim 3, characterized in that: A push block (11) is fixed on the inner wall of the protective cover (9), the gap between the push block (11) and the protective cover (9) is larger than the diameter of a single explosive bead, and a nozzle (15) is provided on the outer wall of the bottom end of the push block (11).

5. The device for forming cereal popping beads according to claim 1, characterized in that: One end of the box body (7) is connected to the protective cover (9), and the outer wall of the box body (7) is connected to a guide plate (16). The bottom end of the box body (7) is connected to a return pipe (5), and the other end of the return pipe (5) is connected to the molding cavity (6). A circulating pump is provided in the middle section of the return pipe (5).

6. The device for forming cereal popping beads according to claim 4, characterized in that: The outer wall of the conveyor belt (10) is provided with a V-shaped groove, and the outer wall of the bottom end of the pushing block (11) is rotatably connected to a plurality of rotating rollers (14), and the plurality of rotating rollers (14) are arranged in a straight line.

7. The device for forming cereal popping beads according to claim 3, characterized in that: The side wall of the protective cover (9) is provided with a transmission box (12), and the inner wall of the transmission box (12) is rotatably connected with a driving pulley (18) and a plurality of driven pulleys (17), the driven pulleys (17) are arranged in a straight line, and the driving pulley (18) and the driven pulleys (17) are matched with each other through a toothed belt (19).

8. The device for forming cereal popping beads according to claim 7, characterized in that: The outer wall of the transmission box (12) is provided with a motor (13), the output shaft of the motor (13) is connected to the driving pulley (18), and the rotating shaft of the driven pulley (17) is connected to the rotating roller (14).

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