Dust settling chamber for aluminum ingot production
By designing a dust reduction chamber with air ducts and multi-stage speed reduction plates during the aluminum ingot production process, the problem of insufficient dust sedimentation is solved, efficient dust collection and convenient replacement of dust bags are achieved, and the dust reduction effect is improved.
Patent Information
- Application Number
- CN202422765811.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-13
AI Technical Summary
During the aluminum ingot production process, the existing dust suppression device cannot fully settle the dust, resulting in poor dust suppression effect.
A dust reduction chamber is designed, which includes an air duct, first and second deceleration plates, dust collection bags and a transfer vehicle. The gas is decelerated multiple times by the first deceleration plates distributed at equal angles and the arc-shaped second deceleration plates. The dust collection bags are stabilized by positioning hanging plates and pulling belts, thereby achieving effective dust sedimentation and convenient replacement of dust collection bags.
It achieves sufficient dust settling and stable collection of dust bags, improves dust reduction effect, and facilitates rapid replacement and transfer of dust bags.
Smart Images

Figure CN223311793U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum ingot production, in particular to a dust reduction chamber used for aluminum ingot production. Background Art
[0002] Aluminum ingots are raw materials used in daily industry. During the production of aluminum ingots, a large amount of dust is generated. This dust mainly comes from multiple links such as raw material processing, smelting, casting, and processing. For example, dust is generated during the crushing, screening, and transportation of bauxite. During the smelting process, dust is generated due to the volatilization of alumina and other additives. If the cooling speed is too fast, the reaction time between the surface of the aluminum ingot and oxygen is shortened, which easily forms more dust. Therefore, the air in the factory needs to be treated for dust reduction.
[0003] Existing dust suppression devices only collect dust through dust bags. However, the dust-carrying gas is not sufficiently decelerated within the dust suppression chamber, and the dust cannot be sufficiently decelerated, gathered, and settled. A large amount of dust is still discharged with the air, resulting in poor dust suppression effectiveness. Therefore, it is necessary to design a dust suppression chamber for aluminum ingot production to address this problem. Utility Model Content
[0004] The purpose of the present utility model is to provide a dust removal chamber for aluminum ingot production to solve at least one technical problem existing in the above-mentioned background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A dust suppression chamber for aluminum ingot production, comprising:
[0007] A mounting frame, wherein a dust suppression cylinder is fixedly mounted on the top of the mounting frame, an air guide tube is mounted on the top of the dust suppression cylinder, a first speed reduction plate is fixedly mounted on the top of the inner wall of the dust suppression cylinder, and a second speed reduction plate is fixedly mounted on the bottom of the inner wall of the dust suppression cylinder;
[0008] A dust suppression cylinder is provided with a dust exhaust pipe at the bottom end of the dust suppression cylinder, a positioning hanging plate is fixedly installed on the side of the middle of the dust exhaust pipe, the end of the positioning hanging plate is fitted with the top of the pulling belt, the bottom end of the pulling belt is connected and fixed to the top edge of the dust collecting bag, a bag tube is fixed at the top center of the dust collecting bag, the bag tube is fitted with the bottom end of the dust exhaust pipe, and a clamp is installed on the outside of the bag tube;
[0009] A dust collecting bag is arranged on a transfer vehicle, a positioning frame is fixedly installed on the transfer vehicle, the inner side of the positioning frame is in contact with the dust collecting bag, and a pulley is installed at the bottom of the transfer vehicle.
[0010] Preferably, the bottom of the dust suppression cylinder is configured to be funnel-shaped, and the dust suppression cylinder is symmetrically distributed about the center of the mounting frame.
[0011] Preferably, the first speed reduction plates are distributed at equal angles with respect to the center of the dust suppression cylinder, and the shape of the first speed reduction plates when viewed from above is fan-shaped.
[0012] Preferably, the first speed reduction plate is arranged obliquely toward the center of the dust suppression cylinder, and the first speed reduction plate is an arc-shaped plate structure.
[0013] Preferably, the second speed reduction plate is circular in top view, and has an arc-shaped plate-like structure in front view. The height of the center of the second speed reduction plate is higher than the height of the edge of the second speed reduction plate.
[0014] Preferably, the center of the second speed reduction plate and the center of the dust suppression cylinder are on the same vertical line, and the diameter of the second speed reduction plate is larger than the inner diameter of the bottom end of the dust suppression cylinder.
[0015] Preferably, the positioning hanging plate and the pulling belt are symmetrically distributed about the center of the dust collecting bag, and the end of the positioning hanging plate is set to be "J"-shaped.
[0016] Preferably, the bottom end of the pulley is in contact with the track groove, the track groove is provided at the bottom of the mounting frame, and the pulley and the track groove are symmetrically distributed about the center of the positioning frame.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] The new structural design not only fully reduces the speed of dust-carrying gas, which is conducive to dust collection and sedimentation, but also enables the dust collection bag to be stably opened and connected to the dust exhaust pipe through the bottom installation and opening mechanism, ensuring dust collection and dust bag replacement.
[0019] 1. This utility model significantly reduces the speed of air entering the air duct through the first deceleration plates, which are evenly distributed within the air duct. This, combined with the second deceleration plates, ensures sufficient air deceleration. The inclined design of the first deceleration plates and the curved design of the second deceleration plates prevent dust residue.
[0020] 2. The utility model positions the pulling belt through the positioning hanging plate, so that the dust collecting bag can be widely opened, which is convenient for collecting dust. At the same time, the dust collecting bag can be quickly disassembled and replaced by a transfer vehicle, which is convenient for the transfer of the dust collecting bag. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a front view structural diagram of the utility model.
[0022] Figure 2 This is a schematic diagram of the front cross-sectional structure of the dust suppression barrel of the present utility model.
[0023] Figure 3 This is a schematic diagram of the top view of the first speed reduction plate and the second speed reduction plate of the utility model.
[0024] Figure 4 This is a schematic diagram of the front cross-sectional structure of the connection between the dust exhaust pipe and the bag tube of the utility model.
[0025] In the figure: 1. Mounting frame; 2. Dust suppression cylinder; 3. Air guide tube; 4. First speed reduction plate; 5. Second speed reduction plate; 6. Dust exhaust pipe; 7. Positioning hanging plate; 8. Pulling belt; 9. Dust collection bag; 10. Bag cylinder; 11. Clamp; 12. Transfer vehicle; 13. Positioning frame; 14. Pulley; 15. Track groove. DETAILED DESCRIPTION
[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0027] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0028] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] See also Figure 1-4 , an embodiment provided by the utility model:
[0031] A dust suppression chamber for aluminum ingot production, comprising:
[0032] Mounting frame 1, a dust reduction cylinder 2 is fixedly installed on the top of the mounting frame 1, an air guide pipe 3 is installed on the top of the dust reduction cylinder 2, a first speed reduction plate 4 is fixedly installed on the top of the inner wall of the dust reduction cylinder 2, the first speed reduction plates 4 are distributed at equal angles about the center of the dust reduction cylinder 2, and the top view shape of the first speed reduction plate 4 is fan-shaped. The above structural design can fully decelerate the air in the dust reduction cylinder 2 to facilitate the aggregation and sedimentation of dust. The first speed reduction plate 4 is arranged obliquely toward the center direction of the dust reduction cylinder 2. The first speed reduction plate 4 is an arc-shaped plate structure. The above structural design can prevent dust from gathering on the first speed reduction plate 4, and the contact area with the air is large. A second speed reduction plate 5 is fixedly installed on the bottom of the inner wall of the dust reduction cylinder 2;
[0033] A dust collecting cylinder 2 is provided with a dust collecting pipe 6 at the bottom end of the dust collecting cylinder 2, a positioning hanging plate 7 is fixedly installed on the side of the middle of the dust collecting pipe 6, the end of the positioning hanging plate 7 is fitted with the top of the pulling belt 8, the bottom end of the pulling belt 8 is connected and fixed with the top edge of the dust collecting bag 9, a bag tube 10 is fixed at the top center of the dust collecting bag 9, the bag tube 10 is fitted with the bottom end of the dust collecting pipe 6, and a clamp 11 is installed on the outside of the bag tube 10;
[0034] The dust collecting bag 9 is arranged on a transfer vehicle 12 , a positioning frame 13 is fixedly mounted on the transfer vehicle 12 , the inner side of the positioning frame 13 is in contact with the dust collecting bag 9 , and a pulley 14 is installed at the bottom of the transfer vehicle 12 .
[0035] The bottom of the dust suppression cylinder 2 is configured to be funnel-shaped, and the dust suppression cylinder 2 is symmetrically distributed about the center of the mounting frame 1. The above structural design facilitates the centralized collection of dust.
[0036] In one embodiment, the top view shape of the second speed reduction plate 5 is circular, the front view cross-section of the second speed reduction plate 5 is an arc-shaped plate structure, the height of the center of the second speed reduction plate 5 is higher than the height of the edge of the second speed reduction plate 5, and the above structural design can slow down the air in the dust reduction cylinder 2 again, and can prevent dust from remaining on the top surface of the second speed reduction plate 5.
[0037] In one of the preferred embodiments, the center of the second deceleration plate 5 is on the same vertical line as the center of the dust reduction cylinder 2, and the diameter of the second deceleration plate 5 is larger than the inner diameter of the bottom end of the dust reduction cylinder 2. The above structural design can fully decelerate the air at the center of the dust reduction cylinder 2 to ensure the dust reduction effect.
[0038] In one embodiment, the positioning hanging plate 7 and the pulling belt 8 are symmetrically distributed about the center of the dust collecting bag 9, and the end of the positioning hanging plate 7 is set to a "J" shape. The above structural design can stably position the positioning hanging plate 7 and pull the dust collecting bag 9 to open stably through the pulling belt 8.
[0039] In one of the preferred embodiments, the bottom end of the pulley 14 is in contact with the track groove 15, and the track groove 15 is provided at the bottom of the mounting frame 1. The pulley 14 and the track groove 15 are symmetrically distributed about the center of the positioning frame 13. The above-mentioned structural design enables the positioning frame 13 to be moved conveniently, ensuring that the dust bag 9 can work stably and facilitating the replacement of the dust bag 9.
[0040] The working principle of the utility model is as follows: when using the device, the air duct 3 discharges the air carrying dust into the dust suppression cylinder 2. When the air flows downward in the dust suppression cylinder 2, it first passes through the dust suppression cylinder 2. Figure 2 The air is greatly decelerated by the first deceleration plates 4, which are arranged at a medium angle and at equal vertical intervals. The air then passes through the second deceleration plates 5, where it is decelerated again. The dust carried in the air is then gathered and settled after being greatly decelerated. The dust is then collected in the dust collecting bag 9 through the dust exhaust pipe 6 at the bottom of the dust suppression cylinder 2.
[0041] After the dust bag 9 is full, remove the clamp 11, release the connection between the bag tube 10 at the top of the dust bag 9 and the bottom end of the dust discharge pipe 6, and remove the top end of the pulling belt 8 from the end of the positioning hanging plate 7. Move the transfer cart 12, move the full dust bag 9 out of the bottom of the mounting frame 1, take out the full dust bag 9 from the inside of the positioning frame 13, place a new dust bag 9 on the inside of the positioning frame 13 on the transfer cart 12, push the transfer cart 12 to move to the bottom of the dust discharge pipe 6 and reset it, hang the top end of the pulling belt 8 on the end of the positioning hanging plate 7, and put the bag tube 10 on the outside of the bottom end of the dust discharge pipe 6, fix it with the clamp 11, and the entire device can be used again.
[0042] The above is only an embodiment of the present invention, and common knowledge such as the specific structure and characteristics of the scheme are not described in detail here. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claim involved.
Claims
1. A dust suppression chamber for aluminum ingot production, characterized in that: It includes: A mounting frame (1), a dust suppression cylinder (2) is fixedly mounted on the top of the mounting frame (1), an air guide tube (3) is mounted on the top of the dust suppression cylinder (2), a first speed reduction plate (4) is fixedly mounted on the top of the inner wall of the dust suppression cylinder (2), and a second speed reduction plate (5) is fixedly mounted on the bottom of the inner wall of the dust suppression cylinder (2); A dust suppression cylinder (2), wherein a dust exhaust pipe (6) is installed at the bottom end of the dust suppression cylinder (2), a positioning hanging plate (7) is fixedly installed on the side of the middle part of the dust exhaust pipe (6), the end of the positioning hanging plate (7) is fitted with the top end of the pulling belt (8), the bottom end of the pulling belt (8) is connected and fixed with the top edge of the dust collecting bag (9), a bag tube (10) is fixed at the top center of the dust collecting bag (9), the bag tube (10) is fitted with the bottom end of the dust exhaust pipe (6), and a clamp (11) is installed on the outside of the bag tube (10); A dust collecting bag (9) is provided on a transfer vehicle (12), a positioning frame (13) is fixedly mounted on the transfer vehicle (12), the inner side of the positioning frame (13) is in contact with the dust collecting bag (9), and a pulley (14) is mounted on the bottom of the transfer vehicle (12).
2. The dust suppression chamber for aluminum ingot production according to claim 1, characterized in that: The bottom of the dust suppression cylinder (2) is configured to be funnel-shaped, and the dust suppression cylinder (2) is symmetrically distributed about the center of the mounting frame (1).
3. The dust reduction chamber for aluminum ingot production according to claim 1, characterized in that: The first speed reduction plates (4) are distributed at equal angles with respect to the center of the dust reduction cylinder (2), and the shape of the first speed reduction plates (4) when viewed from above is fan-shaped.
4. The dust reduction chamber for aluminum ingot production according to claim 1, characterized in that: The first speed reduction plate (4) is arranged obliquely toward the center of the dust reduction cylinder (2), and the first speed reduction plate (4) is an arc-shaped plate structure.
5. The dust reduction chamber for aluminum ingot production according to claim 1, characterized in that: The second deceleration plate (5) is circular in top view, and is an arc-shaped plate-like structure in front view. The height of the center of the second deceleration plate (5) is higher than the height of the edge of the second deceleration plate (5).
6. The dust reduction chamber for aluminum ingot production according to claim 1, characterized in that: The center of the second speed reduction plate (5) and the center of the dust reduction cylinder (2) are located on the same vertical line, and the diameter of the second speed reduction plate (5) is larger than the inner diameter of the bottom end of the dust reduction cylinder (2).
7. The dust reduction chamber for aluminum ingot production according to claim 1, characterized in that: The positioning hanging plate (7) and the pulling belt (8) are both symmetrically distributed about the center of the dust collecting bag (9), and the end of the positioning hanging plate (7) is arranged in a "J" shape.
8. The dust reduction chamber for aluminum ingot production according to claim 1, characterized in that: The bottom end of the pulley (14) is fitted with the track groove (15), and the track groove (15) is opened at the bottom of the mounting frame (1). The pulley (14) and the track groove (15) are symmetrically distributed about the center of the positioning frame (13).