Continuous spraying device for processing carbon fiber bicycle rim
By designing a continuous spraying device consisting of clamping components, spraying components and auxiliary components, the problem of paint mist floating affecting painting quality and health is solved, and an efficient and environmentally friendly wheel rim spraying process is achieved.
Patent Information
- Application Number
- CN202422495437.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-15
AI Technical Summary
In the prior art, paint mist floats in the air and adheres to the unprocessed surface of the wheel rim, affecting the quality of painting and the health of workers.
A continuous spraying device consisting of a clamping component, a spraying component and an auxiliary component was designed. The clamping component drives the wheel rim to rotate, the spraying component seals the spray tank, and the auxiliary component recovers paint mist to ensure that the paint liquid does not float, thereby achieving all-round spraying and recycling.
The uniformity and quality of wheel rim spraying are improved, the waste of paint liquid is reduced, and the health of workers is protected.
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Figure CN223312273U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to wheel rim processing, in particular to a continuous spraying device for processing carbon fiber bicycle wheel rims. Background Art
[0002] A bicycle rim refers to the supporting component of a bicycle tire. The tire is positioned by snapping it into the rim. The rim is driven by a chain and can rotate the tire through the rim, thereby moving the bicycle. It is one of the essential accessories of a bicycle. During the production process of the rim, in order to maintain its aesthetics, the rim is generally painted. Therefore, a continuous spraying device is required to process the rim.
[0003] After searching, the patent with publication number CN214811968U discloses a continuous spraying device for processing carbon fiber bicycle rims;
[0004] By providing a spray box and a spray gun assembly, several groups of spray guns on the spray gun assembly are connected to several groups of liquid storage cavities inside the spray box through pipelines. The same group of coatings can be sprayed to different positions of the carbon fiber bicycle rim by multiple groups of spray guns, and different coatings can also be sprayed continuously. The spraying speed is fast and the spraying efficiency is relatively high. By providing a rotating device and a limiting assembly, when in use, the limiting assembly is installed on the rotating disk, and the carbon fiber bicycle rim is installed on the limiting assembly. The rotating device can change the direction of the rotating disk, thereby adjusting the direction of the carbon fiber bicycle rim. In conjunction with the mechanical arm, the entire carbon fiber bicycle rim can be better sprayed. By providing a driving device and a limiting device, the carbon fiber bicycle rim is installed on the limiting assembly. The limiting assembly can change the height of the carbon fiber bicycle rim so that the carbon fiber bicycle rim contacts the driving wheel. The angle of the carbon fiber bicycle rim is changed by friction, thereby ensuring that the spraying of the carbon fiber bicycle rim has no dead angle, further improving the spraying effect of the carbon fiber bicycle rim. In addition, the continuous spraying device for processing the entire carbon fiber bicycle rim has a simple structure, low cost, good use effect, can be used in large-scale production, and is relatively practical.
[0005] However, this patent still has certain defects in actual use. For example, this patent uses a spray gun assembly to paint the wheel rim, but the spray gun assembly is completely exposed to the air. When the wheel rim is painted, some paint mist will float in the air, which will not only affect the health of the workers, but also fall on the unprocessed wheel rim surface to form paint spots. When spraying these wheel rims with paint spots, these paint spots will affect the overall painting effect of the wheel rim, making the paint spraying on the wheel rim surface uneven, thereby reducing the processing quality of the wheel rim. Utility Model Content
[0006] The purpose of the utility model is to provide a continuous spraying device for processing carbon fiber bicycle rims, so as to solve the problem in the above background technology that paint mist floats and adheres to the unprocessed rim surface, which easily affects the quality of subsequent painting.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a continuous spraying device for processing carbon fiber bicycle rims, comprising a conveying track and a processing table, wherein the lower surface of the conveying track is slidably connected to a clamping assembly, the upper surface of the processing table is provided with a spraying groove, the lower surface of the processing table is fixedly connected to the spraying assembly, the clamping assembly comprises a slider, the lower surface of the slider is fixedly connected to a connecting rod, the bottom end of the connecting rod is fixedly connected to a strip plate, the lower surface of the strip plate is fixedly connected to two baffles, and the lower surface of the strip plate is fixedly connected to a positioning plate A slide groove is provided on the lower surface of the strip plate, a screw is rotatably connected to the front of the strip plate, a movable block is slidably connected to the inner wall of the slide groove, the lower surface of the movable block is fixedly connected to the top plate, the back of the top plate is rotatably connected to the rubber sleeve, the back of the positioning plate is fixedly connected to the servo motor, the output end of the servo motor is fixedly connected to the round shaft, the surface of the round shaft is fixedly connected to the clamping ring, two strip holes are provided on the upper surface of the strip plate, the inner wall of the strip hole is fixedly connected to the air intake grille, and the lower surface of the strip plate corresponding to the air intake grille is fixedly connected to the auxiliary components;
[0008] The spraying assembly includes a U-shaped frame, the lower surface of which is fixedly connected to a material storage box, the front of which is connected to a feed pipe, the inner bottom wall of the U-shaped frame is fixedly connected to a paint pump, the output end of the paint pump is connected to a tee, the other two ends of the tee are connected to a delivery pipe, circular holes are opened on the front and rear inner walls of the U-shaped frame, the inner walls of the circular holes are fixedly connected to a spray head, and the lower surface of the processing table is connected to two return pipes.
[0009] Preferably, the widths of the strip plate and the two baffles are the same as the width of the spraying slot.
[0010] Preferably, the rear end of the screw is rotatably connected to the inner wall of the slide groove, and the movable block is threadedly connected to the screw.
[0011] Preferably, the position of the rubber sleeve corresponds to the position of the circular shaft, and a circular groove is provided at the rear end of the rubber sleeve, and the circular groove is adapted to the circular shaft.
[0012] Preferably, the input end of the paint pump is connected to the interior of the storage box, and the ends of the two delivery pipes away from the tee are respectively connected to the interiors of the two nozzles.
[0013] Preferably, the ends of the two return pipes away from the processing table are both connected to the interior of the material storage box.
[0014] Preferably, the auxiliary component includes a positioning frame, the left and right sides of the positioning frame are fixedly connected to mounting plates, the lower surfaces of the two mounting plates are threadedly connected to two mounting bolts, the upper surface of the positioning frame is provided with a rectangular through hole, and the inner wall of the rectangular through hole is fixedly connected to a fan.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the continuous spraying device for processing carbon fiber bicycle rims, through the arrangement of the clamping assembly, the spraying assembly and the auxiliary assembly, can easily drive the rim to move into the spray tank when in use, and at the same time drive the rim to rotate, so that the nozzle can spray the rim in all directions; the strip plate and the two baffles can seal and block the spray tank, ensuring that the paint liquid sprayed from the spray tank will not float in the air and affect the unprocessed rim, while also reducing the impact on the health of the staff and avoiding the waste of a large amount of paint liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the three-dimensional split structure of the clamping assembly of the utility model;
[0018] Figure 3 This is a schematic diagram of the internal three-dimensional structure of the spray assembly of the utility model;
[0019] Figure 4 This is a schematic diagram of the three-dimensional structure of the auxiliary component of the utility model.
[0020] In the figure: 1. Conveyor track; 2. Processing table; 3. Clamping assembly; 4. Spray tank; 5. Spray assembly; 6. Air intake grille; 7. Auxiliary assembly; 301. Slider; 302. Connecting rod; 303. Strip plate; 304. Baffle; 305. Positioning plate; 306. Screw; 307. Movable block; 308. Top plate; 309. Rubber sleeve; 310. Servo motor; 311. Round shaft; 312. Snap ring; 501. U-shaped frame; 502. Storage box; 503. Feed pipe; 504. Paint pump; 505. Tee; 506. Delivery pipe; 507. Spray head; 508. Return pipe; 701. Positioning frame; 702. Mounting plate; 703. Mounting bolt; 704. Fan. DETAILED DESCRIPTION
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0022] See also Figure 1-4 The utility model provides a technical solution: a continuous spraying device for processing carbon fiber bicycle rims, including a conveying track 1 and a processing table 2, the lower surface of the conveying track 1 is slidably connected with a clamping component 3, the upper surface of the processing table 2 is provided with a spraying groove 4, the lower surface of the processing table 2 is fixedly connected with a spraying component 5, the clamping component 3 includes a slider 301, the lower surface of the slider 301 is fixedly connected with a connecting rod 302, the bottom end of the connecting rod 302 is fixedly connected with a strip plate 303, the lower surface of the strip plate 303 is fixedly connected with two baffles 304, the lower surface of the strip plate 303 is fixedly connected with a positioning plate 305, the lower surface of the strip plate 303 is provided with a There is a slide groove, the front of the strip plate 303 is rotatably connected to a screw 306, the inner wall of the slide groove is slidably connected to a movable block 307, the lower surface of the movable block 307 is fixedly connected to a top plate 308, the back of the top plate 308 is rotatably connected to a rubber sleeve 309, the back of the positioning plate 305 is fixedly connected to a servo motor 310, the output end of the servo motor 310 is fixedly connected to a circular shaft 311, the surface of the circular shaft 311 is fixedly connected to a retaining ring 312, the upper surface of the strip plate 303 is provided with two strip holes, the inner walls of the strip holes are fixedly connected to the air intake grille 6, and the lower surface of the strip plate 303 corresponding to the air intake grille 6 is fixedly connected to the auxiliary component 7;
[0023] The spraying assembly 5 includes a U-shaped frame 501, the lower surface of which is fixedly connected to a material storage box 502, the front of which is connected to a material feed pipe 503, the inner bottom wall of the U-shaped frame 501 is fixedly connected to a paint pump 504, the output end of the paint pump 504 is connected to a tee 505, the other two ends of the tee 505 are connected to a delivery pipe 506, the front and rear inner walls of the U-shaped frame 501 are provided with circular holes, the inner walls of the circular holes are fixedly connected to a nozzle 507, and the lower surface of the processing table 2 is connected to two return pipes 508.
[0024] Furthermore, the width of the strip plate 303 and the two baffles 304 is the same as the width of the spray tank 4. The strip plate 303 is transported by the transport track 1 and can be stuck on the top of the spray tank 4. At the same time, the two baffles 304 can be stuck on the left and right sides of the spray tank 4, so that a sealed space is formed in the spray tank 4.
[0025] Furthermore, the rear end of the screw 306 is rotatably connected to the inner wall of the chute, and the movable block 307 is threadedly connected to the screw 306. Rotating the screw 306 can drive the movable block 307 to move back and forth in the chute, thereby driving the top plate 308 to move back and forth.
[0026] Furthermore, the position of the rubber sleeve 309 corresponds to the position of the circular shaft 311. A circular groove is provided at the rear end of the rubber sleeve 309, and the circular groove is adapted to the circular shaft 311. The backward movement of the top plate 308 can drive the rubber sleeve 309 to be clamped into the circular shaft 311, and at the same time, the wheel rim is pressed against the retaining ring 312. The servo motor 310 drives the circular shaft 311 to rotate, which can drive the wheel rim to rotate.
[0027] Furthermore, the input end of the paint pump 504 is connected to the interior of the storage box 501, and the ends of the two delivery pipes 506 away from the tee 505 are respectively connected to the interiors of the two nozzles 507. The paint pump 504 can deliver the paint liquid in the storage box 502 to the tee 505, and then deliver it to the two nozzles 507 through the two delivery pipes 506, and then spray it onto both sides of the wheel rim by the nozzles 507, thereby completing the painting operation on the wheel rim.
[0028] Furthermore, the ends of the two return pipes 508 away from the processing table 2 are connected to the interior of the storage box 501. The paint remaining in the spray tank 4 will form a liquid, pass through the surface of the baffle 304 and the inner wall of the spray tank 4, flow downward, and enter the storage box 502 through the return pipe 508, completing the recycling of the paint.
[0029] Furthermore, the auxiliary component 7 includes a positioning frame 701, and the left and right sides of the positioning frame 701 are fixedly connected with mounting plates 702. The lower surfaces of the two mounting plates 702 are threadedly connected with two mounting bolts 703. The upper surface of the positioning frame 701 is provided with a rectangular through hole, and the inner wall of the rectangular through hole is fixedly connected with a fan 704. The strip plate 303 is stuck in the position above the spray tank 4, and cooperates with the two baffles 304 to seal the spray tank 4. When spraying paint, the fan 704 can blow air downward and blow the paint mist to the bottom of the spray tank 4. At this time, the paint mist forms a liquid state and flows back into the storage box 502 through the return pipe 508, ensuring that the paint mist will not float in the air and affect the unprocessed painted rims, while also reducing the impact of the paint mist on the staff.
[0030] Working principle: First, clamp the wheel rim on the circular shaft 311 and contact the clamping ring 312. At this time, rotate the screw 306 to make the movable block 307 drive the top plate 308 to move successively, so that the top plate 308 drives the rubber sleeve 309 to clamp into the surface of the circular shaft 311, and at the same time, tighten the wheel rim. The transmission track 1 drives the strip plate 303 to move to the position of the processing table 2 through the slider 301 and the connecting rod 302. The two baffles 304 can be clamped on the inner wall of the spray tank 4. At the same time, the strip plate 303 is clamped on the top of the spray tank 4. At this time, the servo motor 310 starts and drives the circular shaft 311 to rotate. Since the rubber sleeve 309 can press the wheel rim against the circular shaft 311, the wheel rim can follow the circular shaft 311. 11 rotates, at this time the paint pump 504 transports the paint in the storage box 502 to the nozzle 507 through the tee 505 and the two delivery pipes 506, and then sprays it onto the wheel rim surface through the nozzle 507 to realize the painting processing operation of the wheel rim. At the same time, during the painting process, the paint forms paint mist in the spray tank 4. At this time, the fan 704 is started, which can blow the paint mist in the spray tank 4 downward, so that the paint mist forms a liquid in the spray tank 4, and at the same time flows back into the storage box 502 through the two return pipes 508, and will not float in the air and adhere to the unpainted wheel rim surface, thereby greatly improving the spraying quality of the wheel rim, while also improving the protection of the staff in the workshop and reducing paint waste.
[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A continuous spraying device for processing carbon fiber bicycle rims, comprising a conveying track (1) and a processing table (2), wherein the lower surface of the conveying track (1) is slidably connected to a clamping assembly (3), the upper surface of the processing table (2) is provided with a spraying groove (4), and the lower surface of the processing table (2) is fixedly connected to a spraying assembly (5), characterized in that: The clamping assembly (3) includes a slider (301), the lower surface of the slider (301) is fixedly connected to a connecting rod (302), the bottom end of the connecting rod (302) is fixedly connected to a strip plate (303), the lower surface of the strip plate (303) is fixedly connected to two baffles (304), the lower surface of the strip plate (303) is fixedly connected to a positioning plate (305), the lower surface of the strip plate (303) is provided with a sliding groove, the front surface of the strip plate (303) is rotatably connected to a screw (306), the inner wall of the sliding groove is slidably connected to a movable block (307), the lower surface of the movable block (307) is fixedly connected to the lower surface of the movable block (307), and the lower surface of the movable block (307) is fixedly connected to the lower surface of the movable block (307). The top plate (308) is fixedly connected to the top plate (308), the back of the top plate (308) is rotatably connected to a rubber sleeve (309), the back of the positioning plate (305) is fixedly connected to a servo motor (310), the output end of the servo motor (310) is fixedly connected to a circular shaft (311), the surface of the circular shaft (311) is fixedly connected to a snap ring (312), the upper surface of the strip plate (303) is provided with two strip holes, the inner walls of the strip holes are fixedly connected to an air intake grille (6), and the lower surface of the strip plate (303) corresponding to the air intake grille (6) is fixedly connected to an auxiliary component (7); The spraying assembly (5) comprises a U-shaped frame (501), the lower surface of the U-shaped frame (501) is fixedly connected to a material storage box (502), the front of the material storage box (502) is connected to a feed pipe (503), the inner bottom wall of the U-shaped frame (501) is fixedly connected to a paint pump (504), the output end of the paint pump (504) is connected to a tee (505), the other two ends of the tee (505) are connected to a delivery pipe (506), the front and rear inner walls of the U-shaped frame (501) are both provided with circular holes, the inner walls of the circular holes are fixedly connected to a spray head (507), and the lower surface of the processing table (2) is connected to two return pipes (508).
2. The continuous spraying device for processing a carbon fiber bicycle rim according to claim 1, wherein: The widths of the strip plate (303) and the two baffles (304) are the same as the width of the spraying slot (4).
3. The continuous spraying device for processing a carbon fiber bicycle rim according to claim 1, wherein: The rear end of the screw rod (306) is rotatably connected to the inner wall of the chute, and the movable block (307) is threadedly connected to the screw rod (306).
4. The continuous spraying device for processing a carbon fiber bicycle rim according to claim 1, wherein: The position of the rubber sleeve (309) corresponds to the position of the circular shaft (311), and a circular groove is provided at the rear end of the rubber sleeve (309), and the circular groove is adapted to the circular shaft (311).
5. The continuous spraying device for processing a carbon fiber bicycle rim according to claim 1, wherein: The input end of the paint pump (504) is connected to the interior of the storage box (502), and the ends of the two delivery pipes (506) away from the tee (505) are respectively connected to the interiors of the two spray heads (507).
6. The continuous spraying device for processing a carbon fiber bicycle rim according to claim 1, wherein: The ends of the two return pipes (508) away from the processing table (2) are both connected to the interior of the storage box (502).
7. The continuous spraying device for processing a carbon fiber bicycle rim according to claim 1, wherein: The auxiliary component (7) includes a positioning frame (701), the left and right sides of the positioning frame (701) are fixedly connected to mounting plates (702), the lower surfaces of the two mounting plates (702) are threadedly connected to two mounting bolts (703), the upper surface of the positioning frame (701) is provided with a rectangular through hole, and the inner wall of the rectangular through hole is fixedly connected to a fan (704).
Citation Information
Patent Citations
Continuous spraying device for processing carbon fiber bicycle rim
CN214811968U