Ceramsite sand screening device
By designing a ceramsite sand screening device and utilizing a vibration mechanism and a dust suction mechanism, the problem of time-consuming and labor-intensive ceramsite sand screening in the prior art is solved, and the effects of efficient classification and dust reduction are achieved.
Patent Information
- Application Number
- CN202422678084.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-04
AI Technical Summary
Existing screening devices are unable to efficiently classify ceramsite sand and require multiple screenings, which is time-consuming and labor-intensive.
A ceramsite sand screening device is designed, which includes an outer shell, a screening plate, a vibration mechanism and a dust suction mechanism. The screening plate is provided with screening meshes of different diameters. The vibration of the screening plate is achieved by the vibration mechanism, and dust is reduced by the dust suction mechanism.
It realizes efficient classification and screening of ceramsite sand, reduces operation time and dust pollution, and improves work efficiency.
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Figure CN223312443U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramsite sand production equipment, in particular to a ceramsite sand screening device. Background Art
[0002] Ceramic sand, as the name suggests, consists of ceramic particles. The finer particles are called sand. Also known as oil fracturing proppant, ceramsite sand is made from a variety of raw materials, including clay, slate, shale, coal gangue, and industrial solid waste, through ceramic sintering. It is generally used to replace gravel and pebbles in concrete. Ceramic sand offers numerous advantages, including low density, thermal insulation, excellent impermeability, excellent resistance to alkali-aggregate reactivity, low water absorption, and good frost resistance and durability. In ceramsite sand production, the raw ore must first be crushed using crushing equipment, followed by screening.
[0003] However, the existing screening device is unable to classify the screened ceramsite sand according to size, and often requires multiple screenings to complete the coarse and fine classification, which is time-consuming and labor-intensive.
[0004] Therefore, it is necessary to design a ceramsite sand screening device with strong practicality. Utility Model Content
[0005] The purpose of the utility model is to provide a ceramsite sand screening device to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a ceramsite sand screening device, comprising an outer shell, the upper surface of the outer shell is provided with a feed port, the upper surface of the outer shell is fixedly connected to a feed shell at the feed port, a plurality of screening plates are staggered in the outer shell, a screening net is provided on the screening plate, one end of the screening plate is hinged to the inner wall of the outer shell, an opening for the screening plate to extend is provided on the outer shell, a fixed plate is fixedly connected to the left and right side surfaces of the outer shell below the opening, a collecting box is provided on the upper surface of the fixed plate, a vibration mechanism is provided on the left and right inner walls of the outer shell below the screening plate, and a dust suction mechanism is provided on the rear surface of the outer shell.
[0007] According to the above technical solution, the vibration mechanism includes a connecting plate, the number of which is 2 and which are fixedly connected to the inner wall of the outer shell in a front-to-back arrangement, the front surface of the front connecting plate is fixedly connected to a driving motor, the output end of the driving motor is fixedly connected to a driving shaft, the driving shaft passes through the front connecting plate through a first bearing, the driving shaft is rotatably connected to the rear connecting plate through a second bearing, a fixed sleeve is fixedly sleeved on the driving shaft, a side surface of the fixed sleeve is fixedly connected to a toggle plate, and the front surface of the front connecting plate is located on the outside of the driving motor and is fixedly connected to a protective cover.
[0008] According to the above technical solution, the dust suction mechanism includes a water tank, which is fixedly connected to the rear surface of the outer shell, and the upper surface of the water tank is fixedly connected to a pump body, the water suction port of the pump body is connected to an exhaust pipe, one end of the exhaust pipe extends into the outer shell and is connected to an annular ventilation pipe, a plurality of dust suction heads are provided on the lower surface of the annular ventilation pipe, one end of the dust suction head extends into the outer shell, the exhaust port of the pump body is connected to an exhaust pipe, one end of the exhaust pipe extends into the water tank, a water injection pipe is provided at the upper position of the rear surface of the water tank, and a drain pipe is provided at the lower position of the rear surface of the water tank, control valves are provided on the water injection pipe and the drain pipe, and an observation window is provided on the right side of the water tank.
[0009] According to the above technical solution, a cover plate is hingedly connected to the upper surface of the feed shell, and a handle is fixedly connected to the upper surface of the cover plate.
[0010] According to the above technical solution, a placement plate is fixedly connected to the front and rear positions of the lower surface of the collection box, the upper surface of the fixed plate is provided with a placement groove for placing the placement plate, and the front and rear side surfaces of the collection box are fixedly connected to handles.
[0011] According to the above technical solution, the diameters of the sieve holes on the three screening nets decrease sequentially from top to bottom.
[0012] Compared with the prior art, the beneficial effects achieved by the utility model are as follows: the utility model can realize the vibration of the three screening plates through the arrangement of the outer shell, the screening plate, the screening net, the opening, the fixing plate, the collecting box and the vibration mechanism. Since the sieve hole diameters of the screening nets on the three screening plates decrease from top to bottom, the expanded clay sand can be classified, screened and collected according to size, which saves time and effort and is more convenient. Through the arrangement of the dust suction mechanism, the dust suction operation can be performed when the expanded clay sand is poured into the outer shell to reduce dust generation. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 It is a structural diagram of the water tank of the utility model;
[0016] Figure 3 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0017] Figure 4 This is a schematic diagram of the left side cross-sectional structure of the utility model Figure 1;
[0018] Figure 5 This is a schematic diagram of the left side cross-sectional structure of the utility model Figure 2 ;
[0019] Figure 6 yes Figure 5 A schematic diagram of the enlarged structure of the middle part A;
[0020] Figure 7 It is a right side cross-sectional structural schematic diagram of the present utility model;
[0021] Figure 8 It is a partial structural diagram of the utility model;
[0022] In the figure: 1-outer shell, 2-feed port, 3-feed shell, 4-screening plate, 5-screening net, 6-opening, 7-fixing plate, 8-collecting box, 9-connecting plate, 10-drive motor, 11-drive shaft, 12-first bearing, 13-second bearing, 14-fixing sleeve, 15-sliding plate, 16-protective cover, 17-water tank, 18-pump body, 19-exhaust pipe, 20-annular vent pipe, 21-dust suction head, 22-exhaust pipe, 23-water injection pipe, 24-drain pipe, 25-control valve, 26-observation window, 27-cover plate, 28-handle, 29-placement plate, 30-placement slot, 31-handle. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1-8The utility model provides a technical solution: a ceramsite sand screening device, comprising an outer shell 1, a feed port 2 is provided on the upper surface of the outer shell 1, a feed shell 3 is fixedly connected to the upper surface of the outer shell 1 and located at the feed port 2, a plurality of screening plates 4 are staggeredly arranged in the outer shell 1, a screening net 5 is provided on the screening plate 4, one end of the screening plate 4 is hinged to the inner wall of the outer shell 1, an opening 6 for the screening plate 4 to extend is provided on the outer shell 1, and a fixed plate 7 is fixedly connected to the left and right sides of the outer shell 1 and located below the opening 6, and a collection box is provided on the upper surface of the fixed plate 7 8. The left and right inner walls of the outer shell 1 and the lower part of the screening plate 4 are provided with a vibration mechanism. Through the arrangement of the outer shell 1, the screening plate 4, the screening net 5, the opening 6, the fixing plate 7, the collecting box 8 and the vibration mechanism, the vibration of the three screening plates 4 can be realized. Since the sieve hole diameters of the screening nets 5 on the three screening plates 4 decrease from top to bottom, the ceramsite sand can be classified, screened and collected according to size, which saves time and effort and is more convenient. The rear surface of the outer shell 1 is provided with a dust suction mechanism. Through the arrangement of the dust suction mechanism, when the ceramsite sand is poured into the outer shell 1, a dust suction operation can be performed to reduce dust generation.
[0025] The vibration mechanism includes a connecting plate 9, the number of which is 2 and which are fixedly connected to the inner wall of the outer shell 1 in a front-to-back arrangement. The front surface of the front connecting plate 9 is fixedly connected to a drive motor 10, and the output end of the drive motor 10 is fixedly connected to a drive shaft 11. The drive shaft 11 passes through the front connecting plate 9 through a first bearing 12, and the drive shaft 11 is rotatably connected to the rear connecting plate 9 through a second bearing 13. A fixed sleeve 14 is fixedly sleeved on the drive shaft 11, and a toggle plate 15 is fixedly connected to one side of the fixed sleeve 14. A protective cover 16 is fixedly connected to the front surface of the front connecting plate 9 and is located on the outside of the drive motor 10. Through the setting of the vibration mechanism, the drive motor 10 can be started, and the output end of the drive motor 10 drives the drive shaft 11 to rotate. The rotation of the drive shaft 11 causes the fixed sleeve 14 to rotate, and then drives the toggle plate 15 to rotate. The toggle plate 15 can cause one end of the screening plate 4 to move up and down, thereby realizing the vibration of the screening plate 4, and the screening net 5 on the screening plate 4 can screen the ceramsite sand.
[0026] The dust collection mechanism includes a water tank 17, which is fixedly connected to the rear surface of the outer shell 1, and a pump body 18 is fixedly connected to the upper surface of the water tank 17. The water suction port of the pump body 18 is connected to an air suction pipe 19, one end of the air suction pipe 19 extends into the outer shell 1 and is connected to an annular ventilation pipe 20, and a plurality of dust collection heads 21 are provided on the lower surface of the annular ventilation pipe 20, one end of the dust collection head 21 extends into the outer shell 1, and the exhaust port of the pump body 18 is connected to an exhaust pipe 22, one end of the exhaust pipe 22 extends into the water tank 17. Inside the water tank 17, a water injection pipe 23 is provided at the upper position of the rear surface of the water tank 17, and a drainage pipe 24 is provided at the lower position of the rear surface of the water tank 17. A control valve 25 is provided on each of the water injection pipe 23 and the drainage pipe 24. An observation window 26 is provided on the right side of the water tank 17. The pump body 18 can be started by setting the dust suction mechanism. The pump body 18 can realize the dust suction operation through the suction pipe 19, the annular ventilation pipe 20 and the dust suction head 21, and introduce the dust into the water in the water tank 17 through the exhaust pipe 22, thereby realizing the filtering operation;
[0027] The upper surface of the feed housing 3 is hinged with a cover plate 27, and the upper surface of the cover plate 27 is fixedly connected with a handle 28. Through the arrangement of the cover plate 27 and the handle 28, the feed housing 3 can be covered when not in use;
[0028] A placement plate 29 is fixedly connected to the front and rear positions of the lower surface of the collection box 8. A placement groove 30 is provided on the upper surface of the fixed plate 7 for placing the placement plate 29. Handles 31 are fixedly connected to the front and rear sides of the collection box 8. The placement plates 29 and the placement grooves 30 can be used to limit the position of the collection box 8.
[0029] The diameters of the sieve holes on the three screening nets 4 decrease from top to bottom, and the ceramsite sand can be classified and screened according to size by decreasing the diameter of the sieve holes from top to bottom.
[0030] Working principle: When the present invention is in use, ceramsite sand can be poured into the outer shell 1 from the feed shell 3, and the driving motor 10 in the vibration mechanism is started. The output end of the driving motor 10 drives the driving shaft 11 to rotate, and the rotation of the driving shaft 11 causes the fixed sleeve 14 to rotate, which can drive the toggle plate 15 to rotate. The toggle plate 15 can make one end of the screening plate 4 move up and down, thereby realizing the vibration of the three screening plates 4. Since the sieve hole diameters of the screening mesh 5 on the three screening plates 4 decrease from top to bottom, the ceramsite sand can be classified and screened according to size, and fall into different collection boxes 8 for collection through the opening 6, which saves time and effort and is more convenient. Through the setting of the dust suction mechanism, when the ceramsite sand is poured into the outer shell 1, the pump body 18 can be started. The pump body 18 can realize the dust suction operation through the exhaust pipe 19, the annular ventilation pipe 20 and the dust suction head 21, and introduce it into the water in the water tank 17 through the exhaust pipe 22, thereby realizing the filtering operation and reducing dust.
[0031] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0032] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A ceramsite sand screening device, comprising an outer shell (1), characterized in that: The upper surface of the outer shell (1) is provided with a feed port (2), and a feed shell (3) is fixedly connected to the upper surface of the outer shell (1) and located at the feed port (2). A plurality of screening plates (4) are staggeredly arranged in the outer shell (1), and a screening net (5) is provided on the screening plate (4). One end of the screening plate (4) is hinged to the inner wall of the outer shell (1), and an opening (6) for the screening plate (4) to extend is provided on the outer shell (1). Fixed plates (7) are fixedly connected to the left and right side surfaces of the outer shell (1) and located below the opening (6), and a collection box (8) is provided on the upper surface of the fixed plate (7). A vibration mechanism is provided on the left and right inner walls of the outer shell (1) and located below the screening plate (4). A dust collection mechanism is provided on the rear surface of the outer shell (1).
2. A ceramsite sand screening device according to claim 1, characterized in that: The vibration mechanism includes a connecting plate (9), the number of the connecting plates (9) is 2 and the connecting plates (9) are fixedly connected to the inner wall of the outer shell (1) in a front-to-back arrangement, the front surface of the front connecting plate (9) is fixedly connected to a driving motor (10), the output end of the driving motor (10) is fixedly connected to a driving shaft (11), the driving shaft (11) passes through the front connecting plate (9) through a first bearing (12), the driving shaft (11) is rotatably connected to the rear connecting plate (9) through a second bearing (13), a fixed sleeve (14) is fixedly sleeved on the driving shaft (11), a side surface of the fixed sleeve (14) is fixedly connected to a toggle plate (15), and a protective cover (16) is fixedly connected to the front surface of the front connecting plate (9) and located outside the driving motor (10).
3. The ceramsite sand screening device according to claim 1, characterized in that: The dust collection mechanism comprises a water tank (17), the water tank (17) is fixedly connected to the rear surface of the outer shell (1), the upper surface of the water tank (17) is fixedly connected to a pump body (18), the water suction port of the pump body (18) is connected to an air extraction pipe (19), one end of the air extraction pipe (19) extends into the outer shell (1) and is connected to an annular ventilation pipe (20), a plurality of dust collection heads (21) are provided on the lower surface of the annular ventilation pipe (20), one end of the dust collection head (21) is connected to the outer shell (1) and the inner surface of the dust collection head (21) is connected to the outer shell (1). The pump body (18) extends into the outer shell (1), the exhaust port of the pump body (18) is connected to an exhaust pipe (22), one end of the exhaust pipe (22) extends into the water tank (17), a water injection pipe (23) is provided at the upper position of the rear surface of the water tank (17), a drainage pipe (24) is provided at the lower position of the rear surface of the water tank (17), and a control valve (25) is provided on both the water injection pipe (23) and the drainage pipe (24). An observation window (26) is provided on the right side of the water tank (17).
4. The ceramsite sand screening device according to claim 1, characterized in that: A cover plate (27) is hingedly connected to the upper surface of the feed shell (3), and a handle (28) is fixedly connected to the upper surface of the cover plate (27).
5. The ceramsite sand screening device according to claim 1, characterized in that: A placement plate (29) is fixedly connected to the front and rear positions of the lower surface of the collection box (8), a placement groove (30) is provided on the upper surface of the fixed plate (7) for placing the placement plate (29), and handles (31) are fixedly connected to the front and rear side surfaces of the collection box (8).
6. The ceramsite sand screening device according to claim 1, characterized in that: The diameters of the sieve holes on the three screening nets (5) decrease in sequence from top to bottom.