Detection device for high-temperature-resistant hard composite coating cutter
By setting up a detection device with a flip component and a detection component, the problem of low efficiency of the existing detection device is solved, and automatic differentiation, collection and efficient detection of the hardness and coating thickness of high-temperature resistant hard composite coating tools are achieved, thereby improving the detection efficiency and effect.
Patent Information
- Application Number
- CN202422162502.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The existing detection devices have a single detection method, low efficiency, and poor detection effect, which cannot meet the needs of efficient detection of high-temperature resistant hard composite coating tools.
A detection device consisting of a flipping component, a detection component and an automatic feeding mechanism was designed. The flipping component automatically distinguishes and collects cutting tools according to the detection results. The detection component is used to detect the hardness and coating thickness of the cutting tools respectively. Combined with the automatic feeding mechanism, the detection efficiency is improved.
It realizes automatic differentiation and collection of cutting tools based on the test results, improves the detection effect and efficiency, facilitates subsequent processing, and meets the needs of efficient detection of high-temperature resistant hard composite coating cutting tools.
Smart Images

Figure CN223312503U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tool detection, and in particular relates to a detection device for a high-temperature resistant hard composite coating tool. Background Art
[0002] Tool coating is one of the important means to improve cutting performance and extend tool life. Titanium silicon nitride coating is a high-performance hard coating that combines the advantages of titanium nitride and silicon nitride. Titanium silicon nitride coating has high hardness and can resist wear during the cutting process, extending the service life of the tool. Titanium silicon nitride coating can still maintain its hardness and structural stability at high temperatures, making it suitable for high-speed cutting and dry cutting, reducing the use of coolant. The surface of titanium silicon nitride coating has a low friction coefficient, which can reduce friction and heat generation during cutting and improve cutting efficiency. In short, titanium silicon nitride coating is very necessary for modern high-efficiency and high-precision cutting processing. It can provide excellent performance and meet the needs of various complex processing conditions. However, in existing production, when checking the condition of tool coating, manual labor is mostly used, which is inefficient and ineffective.
[0003] After searching, in the related technology, the patent document with authorization publication number CN204413762U discloses a tool detection device, including: a base with a detection area, a laser detector arranged on the base and detecting the tool in a horizontal direction relative to the detection area, and an image collector arranged on the base and collecting the tool image in a vertical direction relative to the detection area. It can be seen that the tool detection device provided by this application directly monitors the wear and damage of the tool using the image collector and the laser detector without stopping the machine, and can be applied to detect tools of different shapes, and has a high degree of popularity. In addition, the tool detection device can monitor at two different perspectives at the same time, thereby comprehensively monitoring the wear and damage of the tool, and has a high detection accuracy.
[0004] Regarding the above-mentioned related technologies, the utility model inventor believes that the following defects exist: the detection method is single, the detection effect is not good enough, and the detection efficiency is low.
[0005] Therefore, it is necessary to provide a new detection device for high-temperature resistant hard composite coating cutting tools to solve the above technical problems. Utility Model Content
[0006] The technical problem solved by the utility model is to provide a detection device for high-temperature resistant hard composite coating tools, which automatically distinguishes and collects tools according to the detection results by setting a flip component, facilitates subsequent processing and rework after detection, sets a detection component to detect the hardness and coating thickness of the tool respectively, improves the detection effect, and sets an automatic loading mechanism to improve the detection efficiency.
[0007] In order to solve the above technical problems, the detection device for high-temperature resistant hard composite coating tools provided by the present invention includes: a mounting sleeve installed on the base plate, a motor 1 is fixedly installed on the bottom inner wall of the mounting sleeve, a turntable is fixedly installed on the output shaft of the motor 1, a plurality of mounting slots 1 are provided in the turntable, a plurality of motors 2 are fixedly installed in the plurality of mounting slots 1, a plurality of arc-shaped empty slots are provided on the turntable, a plurality of arc-shaped double-sided concave blocks are rotatably installed in the plurality of arc-shaped empty slots, and the output shafts of the plurality of motors 2 extend into the corresponding arc-shaped empty slots and are fixedly connected to the corresponding arc-shaped double-sided concave blocks.
[0008] As a further solution of the present invention, a plurality of mounting grooves 2 are respectively opened on the plurality of concave surfaces of the plurality of arc-shaped double-sided concave blocks, and a plurality of limiting blocks are respectively installed in the plurality of mounting grooves 2 via torsion springs.
[0009] As a further solution of the present utility model, a fixed shell is fixedly installed on the base plate, a mounting bracket is fixedly installed on the top of the fixed shell, a motor three is fixedly installed on the top of the mounting bracket, a threaded rod is fixedly installed on the output shaft of the motor three, the other end of the threaded rod is rotatably connected to the top of the fixed shell, and two limit rods are fixedly installed on the top inner wall of the mounting bracket, and the other ends of the two limit rods are fixedly connected to the top of the fixed shell.
[0010] As a further solution of the present invention, a movable plate is threadedly installed on the threaded rod, and the movable plate is slidably connected to the two limit rods respectively. Probe one and probe two are fixedly installed on the bottom of the movable plate respectively, and probe one is connected to an external ultrasonic coating thickness gauge, and probe two is connected to an external Rockwell hardness tester.
[0011] As a further solution of the present utility model, a mounting base is fixedly installed on the bottom plate, and a mounting groove three and a mounting groove four are provided on the top of the mounting base. A spring telescopic rod is fixedly installed on the inner wall of one side of the mounting groove three, and a push block is fixedly installed on the output shaft of the spring telescopic rod. A tool to be measured is provided in the mounting groove, and a push rod is slidably installed in the mounting groove four. A mounting hole is provided on one side of the push rod, and an electric telescopic rod is fixedly installed in the mounting hole. The output end of the electric telescopic rod is fixedly connected to the inner wall of one side of the mounting groove four, and two through holes one corresponding to the arc-shaped double-sided concave block are provided on the inner walls of both sides of the mounting groove three.
[0012] As a further solution of the present invention, a plurality of collection boxes are fixedly mounted on the bottom plate.
[0013] Compared with related technologies, the detection device for high-temperature resistant hard composite coating cutting tools provided by the present invention has the following beneficial effects:
[0014] 1. The utility model sets a flip component to automatically distinguish and collect the tools according to the detection results, which is convenient for subsequent processing and rework after detection;
[0015] 2. The utility model sets up detection components to detect the hardness and coating thickness of the tool respectively, thereby improving the detection effect;
[0016] 3. The utility model improves the detection efficiency by setting an automatic feeding mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the detection device for high-temperature resistant hard composite coating cutting tools of the present invention;
[0019] Figure 2 This is a schematic structural diagram of the turning portion of the detection device for the high-temperature resistant hard composite coating cutting tool of the utility model;
[0020] Figure 3 This is a schematic structural diagram of the detection portion of the detection device for the high-temperature resistant hard composite coating cutting tool of the utility model;
[0021] Figure 4 This is a schematic structural diagram of the feeding part of the detection device for high-temperature resistant hard composite coating cutting tools of the utility model.
[0022] In the figure: 1. Mounting sleeve; 2. Motor 1; 3. Turntable; 4. Motor 2; 5. Arc-shaped double-sided concave block; 6. Limit block; 7. Fixed shell; 8. Mounting frame; 9. Motor 3; 10. Threaded rod; 11. Limit rod; 12. Moving plate; 13. Probe 1; 14. Probe 2; 15. Mounting base; 16. Spring telescopic rod; 17. Tool to be tested; 18. Push rod; 19. Electric telescopic rod; 20. Collection box. DETAILED DESCRIPTION
[0023] Please refer to Figures 1 to 4 ,in, Figure 1 This is a schematic diagram of the three-dimensional structure of the detection device for high-temperature resistant hard composite coating cutting tools of the present invention; Figure 2 This is a schematic structural diagram of the turning portion of the detection device for the high-temperature resistant hard composite coating cutting tool of the utility model; Figure 3 This is a schematic structural diagram of the detection portion of the detection device for the high-temperature resistant hard composite coating cutting tool of the utility model; Figure 4This is a schematic diagram of the loading structure of the detection device for high-temperature resistant hard composite coated cutting tools of the present invention. The detection device for high-temperature resistant hard composite coated cutting tools comprises: a mounting sleeve 1 mounted on a base plate, a motor 2 fixedly mounted on the bottom inner wall of the mounting sleeve 1, a turntable 3 fixedly mounted on the output shaft of the motor 2, a plurality of mounting slots 1 defined within the turntable 3, a plurality of motors 2 4 fixedly mounted within each of the plurality of mounting slots 1, a plurality of arc-shaped empty slots defined within the turntable 3, a plurality of arc-shaped double-sided concave blocks 5 rotatably mounted within each of the plurality of arc-shaped empty slots, the output shafts of the plurality of motors 2 4 extending into corresponding arc-shaped empty slots and fixedly connected to corresponding arc-shaped double-sided concave blocks 5;
[0024] A plurality of mounting grooves 2 are respectively formed on the concave surfaces of the plurality of arc-shaped double-sided concave blocks 5 , and a plurality of limiting blocks 6 are respectively installed in the plurality of mounting grooves 2 via torsion springs.
[0025] Through the cooperation of the motor 2 4, the arc-shaped double-sided concave block 5 and the limit block 6, the tools are automatically distinguished and collected according to the detection results, which facilitates the subsequent processing and rework after the detection.
[0026] A fixed shell 7 is fixedly mounted on the bottom plate, a mounting bracket 8 is fixedly mounted on the top of the fixed shell 7, a motor 3 9 is fixedly mounted on the top of the mounting bracket 8, a threaded rod 10 is fixedly mounted on the output shaft of the motor 3 9, the other end of the threaded rod 10 is rotatably connected to the top of the fixed shell 7, and two limiting rods 11 are fixedly mounted on the top inner wall of the mounting bracket 8, and the other ends of the two limiting rods 11 are fixedly connected to the top of the fixed shell 7;
[0027] A movable plate 12 is threadedly mounted on the threaded rod 10, and the movable plate 12 is slidably connected to the two limit rods 11 respectively. Probe 13 and probe 2 14 are fixedly mounted on the bottom of the movable plate 12 respectively, and the probe 13 is connected to an external ultrasonic coating thickness gauge, and the probe 2 14 is connected to an external Rockwell hardness tester.
[0028] By cooperating with each other among motor three 9, threaded rod 10, probe one 13 and probe two 14 and cooperating with external detection equipment, the hardness and coating thickness of the tool can be detected respectively, thereby improving the detection effect.
[0029] A mounting base 15 is fixedly mounted on the bottom plate, and a mounting slot three and a mounting slot four are provided on the top of the mounting base 15. A spring telescopic rod 16 is fixedly mounted on the inner wall of one side of the mounting slot three, and a push block is fixedly mounted on the output shaft of the spring telescopic rod 16. A tool to be measured 17 is provided in the mounting slot, and a push rod 18 is slidably mounted in the mounting slot four. A mounting hole is provided on one side of the push rod 18, and an electric telescopic rod 19 is fixedly mounted in the mounting hole. The output end of the electric telescopic rod 19 is fixedly connected to the inner wall of one side of the mounting slot four, and two through holes 1 are provided on the inner walls of both sides of the mounting slot three, which are opposite to the arc-shaped double-sided concave block 5;
[0030] A plurality of collecting boxes 20 are fixedly mounted on the bottom plate.
[0031] Through the cooperation between the push rod 18 and the electric telescopic rod 19, the material is automatically loaded, thereby improving the detection efficiency.
[0032] The working principle of the detection device for high temperature resistant hard composite coating cutting tools provided by the utility model is as follows:
[0033] Step 1: When in use, first place the tool 17 to be tested into the installation slot three, and through the cooperation of the push rod 18 and the electric telescopic rod 19, push the tool 17 to be tested into multiple arc-shaped double-sided concave blocks 5 through the through hole one in turn, and drive it forward in turn through the motor one 2, passing under the probe one 13 and the probe two 14 respectively. With the cooperation of the motor three 9 and the threaded rod 10, the two probes are driven to press down synchronously, and with the assistance of the external detection equipment, the corresponding tool 17 to be tested below is inspected. If it is unqualified, when it is transported to the next position, the motor two 4 is started, and the arc-shaped double-sided concave block 5 is flipped over so that it falls into the collection box 20 below. Otherwise, it continues to move forward. When both tests are passed, when it reaches the final position, the corresponding motor two 4 is started to flip it over and fall into the corresponding collection box 20.
[0034] It should be noted that the device structure and drawings of the present invention mainly describe the principle of the present invention. In terms of the technology of the design principle, the settings of the device's power mechanism, power supply system, and control system are not fully described. However, those skilled in the art can clearly understand the details of its power mechanism, power supply system, and control system on the premise that they understand the principle of the above-mentioned utility model. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be implemented by simple programming by those skilled in the art.
[0035] The standard parts used can be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the components known to technical personnel in this field, their structures and principles can be known to these technical personnel through technical manuals or through conventional experimental methods.
[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments or applied directly or indirectly without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the appended claims and their equivalents, which are equally included in the scope of patent protection of the present invention.
Claims
1. A detection device for high temperature resistant hard composite coating cutting tools, characterized in that: include: A mounting sleeve is mounted on the bottom plate, and a motor 1 is fixedly mounted on the bottom inner wall of the mounting sleeve. A turntable is fixedly mounted on the output shaft of the motor 1. A plurality of mounting slots 1 are provided in the turntable, and a plurality of motors 2 are fixedly mounted in the plurality of mounting slots 1. A plurality of arc-shaped empty slots are provided on the turntable, and a plurality of arc-shaped double-sided concave blocks are rotatably mounted in the plurality of arc-shaped empty slots. The output shafts of the plurality of motors 2 extend into the corresponding arc-shaped empty slots and are fixedly connected to the corresponding arc-shaped double-sided concave blocks respectively. A fixed shell is fixedly mounted on the bottom plate, and a mounting bracket is fixedly mounted on the top of the fixed shell. , a motor three is fixedly installed on the top of the mounting frame, a threaded rod is fixedly installed on the output shaft of the motor three, the other end of the threaded rod is rotatably connected to the top of the fixed shell, two limit rods are fixedly installed on the top inner wall of the mounting frame, the other ends of the two limit rods are fixedly connected to the top of the fixed shell, a movable plate is threadedly installed on the threaded rod, and the movable plate is slidably connected to the two limit rods respectively, and a probe one and a probe two are fixedly installed on the bottom of the movable plate respectively, the probe one is connected to an external ultrasonic coating thickness gauge, and the probe two is connected to an external Rockwell hardness tester.
2. The detection device for high-temperature resistant hard composite coating cutting tools according to claim 1, characterized in that: A plurality of mounting grooves 2 are respectively formed on the plurality of concave surfaces of the plurality of arc-shaped double-sided concave blocks, and a plurality of limiting blocks are respectively installed in the plurality of mounting grooves 2 through torsion springs.
3. The detection device for high temperature resistant hard composite coating cutting tools according to claim 1, characterized in that: The bottom plate is fixedly mounted with a mounting base, and a mounting slot three and a mounting slot four are provided on the top of the mounting base. A spring telescopic rod is fixedly mounted on an inner wall of one side of the mounting slot three, and a push block is fixedly mounted on the output shaft of the spring telescopic rod. A tool to be measured is provided in the mounting slot, and a push rod is slidably mounted in the mounting slot four. A mounting hole is provided on one side of the push rod, and an electric telescopic rod is fixedly mounted in the mounting hole. The output end of the electric telescopic rod is fixedly connected to an inner wall of one side of the mounting slot four, and two through holes one corresponding to the arc-shaped double-sided concave block are provided on the inner walls of both sides of the mounting slot three.
4. The detection device for high-temperature resistant hard composite coating cutting tools according to claim 3, characterized in that: A plurality of collecting boxes are fixedly mounted on the bottom plate.
Citation Information
Patent Citations
Tool detection device
CN204413762U