Electrified cleaning equipment for power transmission line insulator

Abstract

The utility model relates to the technical field of live-line cleaning, in particular to live-line cleaning equipment for an insulator of a power transmission line, which comprises an insulating rack, a power transmission line, a power transmission line and a power transmission line, the walking arm device is arranged above the insulating rack, and the walking arm device comprises two walking arm groups which are arranged along the length direction of the insulating rack; the moving device is arranged in the insulating rack; the sweeping device is arranged on the moving device, and the sweeping device comprises two sweeping groups which are separately arranged in the width direction of the moving device; and an electric control device. According to the electrified cleaning equipment for the power transmission line insulator, manual participation steps are reduced, the cleaning efficiency is improved, and meanwhile the safety is higher.

Description

Technical Field

[0001] The utility model relates to the technical field of live cleaning, in particular to live cleaning equipment for transmission line insulators. Background Art

[0002] Insulators are specialized insulating components that play a vital role in overhead transmission lines. Early insulators were primarily used on utility poles, but they gradually evolved into high-voltage power lines. A large number of disc-shaped insulators, typically made of glass or ceramic, are hung on one end of a tower to increase creepage distance. Currently, cleaning these insulators is often done manually, requiring workers to climb onto transmission lines with only the help of safety ropes. This process is also prone to arcing, posing a significant risk.

[0003] It can be seen that the existing technology still needs to be improved and enhanced. Utility Model Content

[0004] In view of the above-mentioned deficiencies in the prior art, the purpose of the present invention is to provide a live cleaning device for transmission line insulators, so as to solve the problem of high risk in manual cleaning of insulators.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] Live cleaning equipment for transmission line insulators, including:

[0007] An insulating frame, wherein an opening is provided on one side of the insulating frame along the length direction;

[0008] A walking arm device, the walking arm device is arranged above the insulating frame, and the walking arm device includes two walking arm groups arranged along the length direction of the insulating frame;

[0009] A moving device, the moving device being arranged in the insulating frame;

[0010] A cleaning device, the cleaning device is provided on the moving device, and the cleaning device includes two cleaning groups provided along the width direction of the moving device;

[0011] An electric control device is arranged in the insulating frame, and the walking arm device, the moving device and the cleaning device are electrically connected to the electric control device respectively.

[0012] As described above, the live cleaning equipment for transmission line insulators, the walking arm group includes a first guide rail, two movable seats and two walking arm mechanisms, the first guide rail is arranged on the insulating frame, the two movable seats are respectively slidably mounted on the first guide rail, and the two walking arm mechanisms are respectively mounted on the two movable seats in a one-to-one correspondence.

[0013] As described above, the live cleaning device for transmission line insulators, the movable seat includes a slider, two connecting plates, and two pushing mechanisms, the slider is slidably mounted on the first guide rail, the two connecting plates are respectively arranged on both sides of the slider, the two pushing mechanisms are fixed on both sides of the insulating frame relative to the first guide rail, and the output ends of the two pushing mechanisms are respectively connected to the two connecting plates in a one-to-one correspondence.

[0014] As described above, the live cleaning equipment for transmission line insulators, the walking arm mechanism includes a column, a first rotating motor, a walking wheel, a support frame, a lifting unit and two pressure rollers, the column is fixed on the movable seat, the first rotating motor is arranged at the top of the column, the walking wheel is installed on the output end of the first rotating motor, the lifting unit is arranged on the column, the two pressure rollers are respectively rotatably installed on the two ends of the support frame, and the support frame is connected to the lifting unit.

[0015] As described above, the live cleaning equipment for transmission line insulators has a slide groove on one side of the column, and the lifting unit includes a clamping block, a rack, a fixing seat, a second rotating motor and a gear. The clamping block is slidably clamped in the slide groove and connected to the support frame, the fixing seat is provided on the support frame, the second rotating motor is provided on the fixing seat, the rack is fixed on the column, the gear is provided in the fixing seat and connected to the output end of the second rotating motor, and the gear and the rack are meshed and connected.

[0016] As described above, the live cleaning equipment for transmission line insulators, the moving device includes two second guide rails, two sliding seats, a connecting piece and a pushing cylinder, the two guide rails are respectively arranged on both sides of the insulating frame, the two sliding seats are respectively slidably mounted on the two second guide rails, the two ends of the connecting piece are respectively connected to the two sliding seats, the pushing cylinder is fixed in the insulating frame, and the output end of the pushing cylinder is connected to the connecting piece.

[0017] As described above, the live cleaning device for transmission line insulators, the cleaning group includes a mechanical arm, a fixed plate, a third rotating motor and a cleaning roller, the mechanical arm is arranged on the moving device, the fixed plate is fixed on the mechanical arm, the third rotating motor is fixed on the fixed plate, and the cleaning roller is connected to the output end of the third rotating motor.

[0018] The live cleaning device for transmission line insulators as described above further includes a plurality of clips provided on the insulating frame.

[0019] As described above, the live cleaning device for transmission line insulators further includes two visual modules respectively arranged on both sides of the insulating frame along the length direction, and the two visual modules are respectively electrically connected to the electric control device.

[0020] Beneficial effects:

[0021] The utility model discloses a live cleaning device for transmission line insulators, comprising an insulating frame, a walking arm device, a moving device, a cleaning device and an electric control device, wherein the walking arm device is arranged above the insulating frame, and the moving device, the cleaning device and the electric control device are arranged on the inner side of the insulating frame through the opening. The live cleaning device is driven by a drone and placed on the transmission line so that the two walking arm groups are respectively in contact with the transmission line. The two walking arm groups are controlled by the electric control device to move along the transmission line to drive the insulating frame to move, and the moving device is controlled to drive the cleaning device to pass through the opening and go deep into or out of the insulating frame. When the cleaning device is located outside the opening, the two cleaning groups clean the transmission line insulators. The live cleaning device disclosed in the present application reduces the steps of manual participation, improves the cleaning efficiency and has higher safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A schematic diagram of the structure of the live cleaning equipment provided by the utility model;

[0023] Figure 2 An exploded view of the live cleaning device provided by the utility model;

[0024] Figure markings: 1. Insulating frame; 11. Opening; 2. Traveling arm device; 21. First guide rail; 22. Moving seat; 221. Slider; 222. Connecting plate; 223. Pushing mechanism; 23. Traveling arm mechanism; 231. Column; 232. First rotating motor; 233. Traveling wheel; 234. Support frame; 235. Lifting unit; 236. Pressing roller; 237. Slide; 2351. Snap block; 2352. Rack; 2353. Fixed seat; 2354. Second rotating motor; 2355. Gear; 3. Moving device; 31. Second guide rail; 32. Sliding seat; 33. Connecting piece; 34. Pushing cylinder; 4. Cleaning device; 41. Robotic arm; 42. Fixed plate; 43. Third rotating motor; 44. Cleaning roller; 5. Buckle; 6. Visual module. DETAILED DESCRIPTION

[0025] The present invention provides a live cleaning device for transmission line insulators. To make the purpose, technical solution and effect of the present invention clearer and more specific, the present invention will be further described in detail below with reference to the accompanying drawings and examples.

[0026] In the description of the present invention, it should be understood that the terms "top", "bottom", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and should not be understood as limitations on the present invention. In addition, the terms "installation", "connection", etc. should be understood in a broad sense. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] like Figure 1-2 As shown, the embodiment of the present application provides a live cleaning device for transmission line insulators, comprising:

[0028] An insulating frame 1, wherein an opening 11 is provided on one side of the insulating frame 1 along the length direction;

[0029] A walking arm device 2, the walking arm device 2 is arranged above the insulating frame 1, and the walking arm device 2 includes two walking arm groups arranged along the length direction of the insulating frame 1;

[0030] A moving device 3, wherein the moving device 3 is provided in the insulating frame 1;

[0031] A cleaning device 4 is provided on the moving device 3 and includes two cleaning groups provided along the width direction of the moving device 3;

[0032] An electric control device is provided in the insulating frame 1 , and the walking arm device 2 , the moving device 3 and the cleaning device 4 are electrically connected to the electric control device respectively.

[0033] The utility model discloses a live cleaning device for transmission line insulators, comprising an insulating frame 1, a walking arm device 2, a moving device 3, a cleaning device 4 and an electric control device, wherein the walking arm device 2 is arranged above the insulating frame 1, and the moving device 3, the cleaning device 4 and the electric control device are arranged on the inner side of the insulating frame 1 through the opening 11. The live cleaning device is driven by a drone and placed on the transmission line so that the two walking arm groups are respectively in contact with the transmission line. Under the control of the electric control device, the two walking arm groups are respectively moved along the transmission line to drive the insulating frame 1 to move, and the moving device 3 is controlled to drive the cleaning device 4 to pass through the opening 11 and penetrate into or be pulled out of the insulating frame 1. When the cleaning device 4 is located outside the opening 11, the two cleaning groups clean the transmission line insulators. The live cleaning device disclosed in the present application reduces the steps of manual participation, improves the cleaning efficiency and has higher safety.

[0034] The walking arm group includes a first guide rail 21, two moving seats 22 and two walking arm mechanisms 23. The first guide rail 21 is provided on the insulating frame 1, and the two moving seats 22 are respectively slidably mounted on the first guide rail 21. The two walking arm mechanisms 23 are respectively mounted on the two moving seats 22 in a one-to-one correspondence. The first guide rail 21 is arranged along the width direction of the insulating frame 1. The two moving seats 22 respectively drive the two walking arm mechanisms 23 to move toward each other, so that the two walking arm mechanisms 23 respectively contact the two transmission lines. Otherwise, they avoid the two transmission lines, so that the drone can drive the live cleaning equipment away from the transmission lines.

[0035] The movable seat 22 includes a slider 221, two connecting plates 222, and two pushing mechanisms 223. The slider 221 is slidably mounted on the first guide rail 21. The two connecting plates 222 are respectively arranged on both sides of the slider 221. The two pushing mechanisms 223 are fixed on both sides of the insulating frame 1 relative to the first guide rail 21. The output ends of the two pushing mechanisms 223 are respectively connected to the two connecting plates 222 in a one-to-one correspondence. The slider 221 is pushed to move along the first guide rail 21 by the pushing mechanism 223. The two pushing mechanisms 223 are respectively arranged on both sides of the first guide rail 21 and connected to the connecting plates 222, so as to avoid an angle between the slider 221 and the first guide rail 21 when pushing on one side, so that the movement of the slider 221 is smoother.

[0036] The walking arm mechanism 23 includes a column 231, a first rotating motor 232, a walking wheel 233, a support frame 234, a lifting unit 235 and two pressing rollers 236. The column 231 is fixed on the moving seat 21, the first rotating motor 232 is provided at the top of the column 231, the walking wheel 233 is installed on the output end of the first rotating motor 232, the lifting unit 235 is provided on the column 231, and the two pressing rollers 236 are rotatably installed on the two ends of the support frame 234. The support frame 234 is connected to the lifting unit 235, and the walking wheel 233 is installed on the transmission line. The first rotating motor 232 drives the walking wheel 233 to roll, and the lifting unit 235 drives two clamping rollers 236 toward one side of the walking wheel 233 and presses it under the transmission line, thereby clamping the transmission line, increasing the friction between the walking wheel 233 and the transmission line, and making the walking arm device 2 tightly connected to the transmission line, reducing the shaking between the live cleaning equipment and the transmission line.

[0037] A slide groove 237 is provided on one side of the column 231, and the lifting unit 235 includes a clamping block 2351, a rack 2352, a fixing seat 2353, a second rotating motor 2354 and a gear 2355. The clamping block 2351 is slidably clamped in the slide groove 237 and connected to the support frame 234, the fixing seat 2353 is provided on the support frame 234, the second rotating motor 2354 is provided on the fixing seat 2353, the rack 2352 is fixed on the column 231, and the gear 2355 is provided in the fixing seat 2353 and connected to the support frame 234. The output end of the second rotating motor 2354 is connected, the gear 2355 and the rack 2352 are meshed and connected, the support frame 234 is slidably connected to the column 231 through the clamping block 2351 and the slide groove 237, the gear 2355 is meshed and connected to the rack 2352, and the second rotating motor 2354 drives the gear 2355 to rotate, thereby realizing the lifting function, the gear 2355 and the rack 2352 are connected by teeth, and are not easy to slide, so that the connection between the walking arm device 2 and the transmission line is more stable.

[0038] The moving device 3 includes two second guide rails 31, two sliding seats 32, a connecting member 33 and a pushing cylinder 34. The two guide rails 31 are respectively arranged on both sides of the insulating frame 1. The two sliding seats 32 are respectively slidably mounted on the two second guide rails 31. The two ends of the connecting member 33 are respectively connected to the two sliding seats 32. The pushing cylinder 34 is fixed in the insulating frame 1. The output end of the pushing cylinder 34 is connected to the connecting member 33. The connecting member 33 is pushed to move by the pushing cylinder 34, thereby driving the two sliding seats 32 to move along the two second guide rails 31 respectively. The structure is simple.

[0039] The cleaning group includes a robotic arm 41, a fixed plate 42, a third rotating motor 43 and a cleaning roller 44. The robotic arm 41 is arranged on the moving device 3, the fixed plate 42 is fixed on the robotic arm 41, the third rotating motor 43 is fixed on the fixed plate 42, and the cleaning roller 44 is connected to the output end of the third rotating motor 43. The third rotating motor 43 drives the cleaning roller 44 to rotate to clean the transmission line insulators. The robotic arm 41 includes a four-axis robotic arm. For different sizes of insulators and different sizes of intervals between two adjacent transmission lines, the degree of freedom of the four-axis robotic arm is greater than the degree of freedom of an ordinary driving mechanism. The distance between the cleaning rollers 44 of the two cleaning groups and the angle between the cleaning rollers 44 and the insulators can be adjusted, and the applicability is high.

[0040] In actual working scenarios, the live cleaning equipment can be brought to the transmission line by a drone, reducing the impact of complex terrain on equipment transportation, and the live cleaning equipment also includes a plurality of buckles 5 provided on the insulating frame 1, which can be quickly connected to the drone through the buckles 5, without the need for manual binding of fixed ropes, greatly reducing the time required for disassembly and assembly, and when the drone brings the live cleaning equipment to a high transmission line, there is no need to manually climb the transmission line to disassemble and assemble the connecting structure. After the live cleaning equipment is brought to the transmission line by the drone, it can be separated for the next transportation operation, thereby improving overall work efficiency.

[0041] The live cleaning equipment also includes two visual modules 6 respectively arranged on both sides of the insulating frame 1 along the length direction. The two visual modules 6 are electrically connected to the electronic control device respectively. The visual modules 6 detect the environment on the front and rear sides and transmit the detection signal to the electronic control device to avoid obstruction by obstacles and position deviation, which may affect the normal progress of the cleaning work.

[0042] Furthermore, the electronic control device includes a power supply and a control host, the control host includes a computer of an STM32 system, and the visual module 6 includes a camera.

[0043] It is understandable that those skilled in the art can make equivalent substitutions or changes based on the technical solution and the utility model concept of the present invention, and all these changes or substitutions should fall within the scope of protection of the present invention.

Claims

1. Live cleaning equipment for transmission line insulators, characterized in that: include: An insulating frame (1), wherein an opening (11) is provided on one side of the insulating frame (1) along the length direction; A walking arm device (2), the walking arm device (2) being arranged above the insulating frame (1), the walking arm device (2) comprising two walking arm groups arranged along the length direction of the insulating frame (1); A moving device (3), the moving device (3) being arranged in the insulating frame (1); A cleaning device (4), the cleaning device (4) being arranged on the moving device (3), the cleaning device (4) comprising two cleaning groups arranged along the width direction of the moving device (3); An electric control device is provided in the insulating frame (1); the walking arm device (2), the moving device (3) and the cleaning device (4) are electrically connected to the electric control device respectively.

2. The live cleaning device for transmission line insulators according to claim 1, characterized in that: The walking arm group comprises a first guide rail (21), two movable seats (22) and two walking arm mechanisms (23); the first guide rail (21) is arranged on the insulating frame (1); the two movable seats (22) are respectively slidably mounted on the first guide rail (21); and the two walking arm mechanisms (23) are respectively mounted on the two movable seats (22) in a one-to-one correspondence.

3. The live cleaning device for transmission line insulators according to claim 2, characterized in that: The movable seat (22) comprises a slider (221), two connecting plates (222), and two pushing mechanisms (223); the slider (221) is slidably mounted on the first guide rail (21); the two connecting plates (222) are respectively arranged on both sides of the slider (221); the two pushing mechanisms (223) are fixed on both sides of the insulating frame (1) relative to the first guide rail (21); and the output ends of the two pushing mechanisms (223) are respectively connected to the two connecting plates (222) in a one-to-one correspondence.

4. The live cleaning device for transmission line insulators according to claim 2, characterized in that: The walking arm mechanism (23) comprises a column (231), a first rotating motor (232), a walking wheel (233), a support frame (234), a lifting unit (235) and two pressing rollers (236); the column (231) is fixed on the movable seat (22); the first rotating motor (232) is arranged at the top end of the column (231); the walking wheel (233) is installed on the output end of the first rotating motor (232); the lifting unit (235) is arranged on the column (231); the two pressing rollers (236) are rotatably installed on the two ends of the support frame (234); and the support frame (234) is connected to the lifting unit (235).

5. The live cleaning device for transmission line insulators according to claim 4, characterized in that: A slide groove (237) is provided on one side of the column (231), and the lifting unit (235) includes a clamping block (2351), a rack (2352), a fixed seat (2353), a second rotating motor (2354) and a gear (2355). The clamping block (2351) is slidably clamped in the slide groove (237) and connected to the support frame (234). The fixed seat (2353) is provided on the support frame (234). The second rotating motor (2354) is provided on the fixed seat (2353). The rack (2352) is fixed on the column (231). The gear (2355) is provided in the fixed seat (2353) and connected to the output end of the second rotating motor (2354). The gear (2355) and the rack (2352) are meshed and connected.

6. The live cleaning device for transmission line insulators according to claim 1, characterized in that: The moving device (3) comprises two second guide rails (31), two sliding seats (32), a connecting member (33) and a pushing cylinder (34); the two guide rails (31) are respectively arranged on both sides of the insulating frame (1); the two sliding seats (32) are respectively slidably mounted on the two second guide rails (31); the two ends of the connecting member (33) are respectively connected to the two sliding seats (32); the pushing cylinder (34) is fixed in the insulating frame (1); and the output end of the pushing cylinder (34) is connected to the connecting member (33).

7. The live cleaning device for transmission line insulators according to claim 1, characterized in that: The cleaning group comprises a mechanical arm (41), a fixed plate (42), a third rotating motor (43) and a cleaning roller (44); the mechanical arm (41) is arranged on the moving device (3); the fixed plate (42) is fixed on the mechanical arm (41); the third rotating motor (43) is fixed on the fixed plate (42); and the cleaning roller (44) is connected to the output end of the third rotating motor (43).

8. The live cleaning device for transmission line insulators according to claim 1, characterized in that: The live cleaning device further comprises a plurality of buckles (5) provided on the insulating frame (1).

9. The live cleaning device for transmission line insulators according to claim 1, characterized in that: The live cleaning device further comprises two visual modules (6) respectively arranged on both sides of the insulating frame (1) along the length direction, and the two visual modules (6) are respectively electrically connected to the electric control device.

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