Equipment with dust removal function
By designing automatic dust removal equipment and using a drive motor and brush to automatically wipe the surface of the flux-cored welding wire, the problems of traditional manual dust removal being time-consuming and labor-intensive and causing dust to float around are solved, achieving efficient and safe dust removal effects.
Patent Information
- Application Number
- CN202422199330.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-09-09
AI Technical Summary
In traditional flux-cored welding wire production, manual dust removal is time-consuming and labor-intensive, and dust is easily dispersed, affecting the environment and health.
A dust removal device is designed, which uses a driving motor to drive the gear and gear ring, automatically wipes the surface of the flux-cored welding wire through the bristles on the dust removal cylinder, and collects dust through the collection bin to prevent dust from floating.
It improves dust removal efficiency, reduces labor intensity, prevents dust from drifting, and ensures a safe working environment.
Smart Images
Figure CN223312535U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of flux-cored welding wire production, in particular to equipment with a dust removal function. Background Art
[0002] Flux-cored welding wire, also known as tubular welding wire, can be easily designed for various welding materials for different purposes by adjusting the type and proportion of flux-cored additives. Because its alloy composition can be flexibly and conveniently adjusted, many types of flux-cored welding wire cannot be smelted and rolled like solid welding wire. Flux-cored welding wire requires a drawing process during the production process, and drawing powder needs to be coated on the surface of the flux-cored welding wire during the drawing process to enhance the lubrication effect of the flux-cored welding wire surface, thereby achieving the purpose of facilitating drawing. However, after the drawing of the flux-cored welding wire is completed, the drawing powder on the surface of the flux-cored welding wire needs to be removed to ensure that the flux-cored welding wire can be processed into the next production process.
[0003] During the traditional processing of flux-cored welding wire, the dust on the outer surface of the flux-cored welding wire is usually removed by the staff using a brush or a rag. This not only increases the labor intensity of the staff and is time-consuming and labor-intensive, but also easily leads to incomplete dust removal on the flux-cored welding wire, thereby affecting the processing and production of the flux-cored welding wire. Moreover, when the flux-cored welding wire is dusted, it is easy to cause dust to float, which affects the environment and poses a threat to the health of the staff.
[0004] Therefore, equipment with dust removal function is needed to solve the problems in the prior art that manual dust removal on the outer surface of the flux-cored welding wire is time-consuming and labor-intensive, and dust is easily dispersed during dust removal, affecting the workers. Utility Model Content
[0005] The purpose of the present invention is to provide a device with a dust removal function to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a device with a dust removal function, comprising a housing, wherein both outer walls of the housing are fixedly connected to fixing brackets, a guide hole is formed through the center of the outer wall of one side of the longitudinal section of the fixing bracket, and a dust removal mechanism is provided inside the housing;
[0007] The dust removal mechanism includes a movable plate, a mounting hole is opened through the center of the side wall of the movable plate, the inner wall of the mounting hole is rotatably connected to the dust removal cylinder, the inner surface of the dust removal cylinder is fixedly connected to a plurality of evenly distributed bristles, one side of the outer surface of the dust removal cylinder is fastened with a gear ring, the outer wall of one side of the movable plate is fixedly connected to the driving motor through a mounting bracket, and the output end of the driving motor is coaxially fixedly connected to a gear.
[0008] It should be noted in the solution that a mounting frame is fixedly connected to the inner wall of the top surface of the shell, and two parallel guide wheels are rotatably connected between the inner walls at both ends of the mounting frame.
[0009] It is further worth mentioning that the outer walls at both ends of the mounting frame are fixedly connected to the mounting plates, the outer wall on one side of the mounting plate is fixedly connected to the electric push rod, and the output ends of the two electric push rods slide through the outer wall on one side of the mounting plate and are fixedly connected to the outer wall on one side of the movable plate.
[0010] It should be further explained that the bottom of the outer walls at both ends of the shell are fixedly connected to connecting blocks, a dovetail groove is provided on the outer wall of the connecting block at one end away from the shell, a dovetail block is slidably connected inside the dovetail groove, and the outer walls of the two dovetail blocks at one end away from the dovetail groove are fixedly connected to the same collecting bin, and a water injection hole is provided on the outer wall of one side of the collecting bin.
[0011] As a preferred embodiment, the guide hole and the dust removal cylinder are located at the same axis, and a plurality of evenly distributed leakage holes are opened through the outer surface of the dust removal cylinder.
[0012] As a preferred embodiment, the gear ring is meshedly connected with the gear, and the outer wall of the mounting plate at one end away from the mounting frame is fixedly connected to the inner wall of the end close to the shell.
[0013] Compared with the prior art, the dust removal device provided by the present invention has at least the following beneficial effects:
[0014] (1) Through the action of the dust removal mechanism, the driving motor drives the gear to rotate, so that the gear drives the gear ring to rotate, and then the gear ring drives the dust removal barrel to rotate to remove dust from the outer surface of the flux-cored welding wire. The electric push rod pushes the movable plate to move back and forth, so that the rotating dust removal barrel moves back and forth, and the outer surface of the flux-cored welding wire is wiped back and forth, further improving the dust removal effect on the outer surface of the flux-cored welding wire. The dust removal quality is high, and the problem of manual dust removal on the outer surface of the flux-cored welding wire is effectively avoided, which is time-consuming and labor-intensive.
[0015] (2) The shell can prevent dust from floating when the flux-cored welding wire is being dusted. The dust brushed off by the dust collector can be collected through the set collection bin. Water can be injected into the collection bin through the water injection hole. After the dust and water are mixed, the dust collected in the collection bin can be prevented from being raised. The operation is simple and effectively avoids the problem of dust easily floating when the flux-cored welding wire is being dusted and affecting the workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2This is a schematic diagram of the explosion structure of the shell and collection bin of the utility model;
[0018] Figure 3 This is a schematic diagram of the dust removal mechanism structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the front cross-sectional structure of the shell of the present invention.
[0020] In the figure: 1. Shell; 2. Fixing frame; 3. Guide hole; 4. Mounting frame; 5. Guide wheel; 6. Dust removal mechanism; 61. Moving plate; 62. Mounting hole; 63. Dust removal cylinder; 64. Bristles; 65. Gear ring; 66. Drive motor; 67. Gear; 7. Mounting plate; 8. Electric push rod; 9. Connecting block; 10. Dovetail groove; 11. Dovetail block; 12. Collection bin; 13. Water injection hole. DETAILED DESCRIPTION
[0021] The present invention will be further described below with reference to the embodiments.
[0022] See also Figures 1-4 The utility model provides a device with a dust removal function, comprising a housing 1, wherein both outer walls of the housing 1 are fixedly connected to a fixing frame 2, a guide hole 3 is opened through the center of the outer wall of one side of the longitudinal section of the fixing frame 2, and a dust removal mechanism 6 is provided inside the housing 1;
[0023] The dust removal mechanism 6 includes a movable plate 61, and a mounting hole 62 is opened through the center of the side wall of the movable plate 61. The inner wall of the mounting hole 62 is rotatably connected to a dust removal cylinder 63. The inner surface of the dust removal cylinder 63 is fixedly connected to a number of evenly distributed bristles 64. A gear ring 65 is fastened to one side of the outer surface of the dust removal cylinder 63. The outer wall of one side of the movable plate 61 is fixedly connected to a drive motor 66 through a mounting bracket, and the output end of the drive motor 66 is coaxially fixedly connected to a gear 67.
[0024] Further as Figure 4 As shown, it is worth explaining in detail that the inner wall of the top surface of the shell 1 is fixedly connected to the installation frame 4, and two parallel guide wheels 5 are rotatably connected between the inner walls at both ends of the installation frame 4.
[0025] Further as Figure 4 As shown, it is worth mentioning that the outer walls at both ends of the mounting frame 4 are fixedly connected to the mounting plate 7, and the outer wall on one side of the mounting plate 7 is fixedly connected to the electric push rod 8. The output ends of the two electric push rods 8 slide through the outer wall on one side of the mounting plate 7 and are fixedly connected to the outer wall on one side of the movable plate 61.
[0026] Further as Figure 1 and Figure 2As shown, it is worth mentioning that the bottom of the outer wall at both ends of the shell 1 is fixedly connected with a connecting block 9, and the outer wall of the connecting block 9 at one end away from the shell 1 is provided with a dovetail groove 10, and a dovetail block 11 is slidably connected inside the dovetail groove 10. The outer wall of the two dovetail blocks 11 at one end away from the dovetail groove 10 is fixedly connected to the same collecting bin 12, and a water injection hole 13 is provided on the outer wall of one side of the collecting bin 12.
[0027] Further as Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, it is worth mentioning that the guide hole 3 and the dust removal cylinder 63 are located at the same axis, ensuring that the flux-cored welding wire enters the dust removal cylinder 63 through the guide hole 3, and a number of evenly distributed leakage holes are opened through the outer surface of the dust removal cylinder 63, and the leakage holes and the bristles 64 are staggered with each other, so that the dust brushed off by the bristles 64 can pass through the leakage holes and fall into the collection bin 12.
[0028] Further as Figure 3 and Figure 4 As shown, it is worth mentioning that the gear ring 65 is meshed with the gear 67, and the gear 67 is driven to rotate by the driving motor 66, thereby driving the gear ring 65 to rotate, so that the dust removal cylinder 63 rotates on the movable plate 61, thereby improving the dust removal effect on the surface of the flux-cored welding wire, and the outer wall of the end of the mounting plate 7 away from the mounting frame 4 is fixedly connected to the inner wall of the end close to the shell 1, so as to improve the stability of the electric push rod 8 during operation.
[0029] In summary: when the device is in use, firstly, the flux-cored welding wire is passed through the guide hole 3 on a fixing frame 2 located on the right side of the shell 1, and then the external conveying device is turned on to convey the flux-cored welding wire. The flux-cored welding wire passes between the two guide wheels 5 and enters the dust collector 63, and finally comes out from the guide hole 3 on a fixing frame 2 located on the left side of the shell 1. At the same time, the drive motor 66 and the two electric push rods 8 are turned on. After the drive motor 66 is started, it drives the gear 67 to rotate. Under the meshing action, the gear 67 drives the gear ring 65 to rotate. Due to the dust collector There is a rotational connection between 63 and the movable plate 61. When the gear ring 65 rotates, it drives the dust removal cylinder 63 to rotate synchronously. The outer surface of the flux-cored welding wire is brushed and cleaned by a number of bristles 64 inside the dust removal cylinder 63. At the same time, the two electric push rods 8 push the movable plate 61 to move back and forth, wiping the outer surface of the flux-cored welding wire back and forth. In conjunction with the rotating dust removal cylinder 63, the dust removal effect of the dust adhered to the outer surface of the flux-cored welding wire is further improved. The dust removal quality is high, and the problem of manual dust removal on the outer surface of the flux-cored welding wire is effectively avoided. It is time-consuming and labor-intensive.
[0030] Before using the device, water is injected into the collecting bin 12 through the water injection hole 13. When the dust collecting barrel 63 removes dust from the outer surface of the flux-cored welding wire, the electric push rod 8 pushes the movable plate 61 back and forth, so that most of the dust attached to the outer surface of the flux-cored welding wire is directly brushed off by the dust collecting barrel 63 and falls into the collecting bin 12. A small part of the dust is brushed off by the bristles 64 and falls into the collecting bin 12 through the several leakage holes on the dust collecting barrel 63. The rotating dust collecting barrel 63 can prevent dust from clogging the dust collecting barrel 63. The dust falling into the collection bin 12 is mixed with water through the leakage hole, which prevents the dust in the collection bin 12 from being raised. After the equipment is finished working, the collection bin 12 is pushed toward the left side of the shell 1. With the sliding cooperation of the dovetail groove 10 and the dovetail block 11, the collection bin 12 is easily removed from the shell 1, thereby facilitating the treatment of the mixture of dust and water collected in the collection bin 12. The operation is simple, and the problem of dust easily floating around when the flux-cored welding wire is being removed and affecting the staff is effectively avoided.
[0031] The drive motor 66 and the electric push rod 8 can be purchased on the market. The drive motor 66 and the electric push rod 8 are equipped with a power supply. They are mature technologies in this field and have been fully disclosed. Therefore, they will not be repeated in the specification.
[0032] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A device with a dust removal function, comprising a housing (1), characterized in that: The outer walls on both sides of the housing (1) are fixedly connected to a fixing frame (2), a guide hole (3) is provided through the center of the outer wall on one side of the longitudinal section of the fixing frame (2), and a dust removal mechanism (6) is provided inside the housing (1); The dust removal mechanism (6) comprises a movable plate (61), a mounting hole (62) is provided through the center of a side wall of the movable plate (61), a dust removal cylinder (63) is rotatably connected to the inner wall of the mounting hole (62), a plurality of evenly distributed bristles (64) are fixedly connected to the inner surface of the dust removal cylinder (63), a gear ring (65) is fastened and sleeved on one side of the outer surface of the dust removal cylinder (63), a driving motor (66) is fixedly connected to the outer wall of one side of the movable plate (61) via a mounting bracket, and a gear (67) is coaxially fixedly connected to the output end of the driving motor (66).
2. The device with dust removal function according to claim 1, characterized in that: The inner wall of the top surface of the housing (1) is fixedly connected to a mounting frame (4), and two parallelly distributed guide wheels (5) are rotatably connected between the inner walls at both ends of the mounting frame (4).
3. The device with dust removal function according to claim 2, characterized in that: The outer walls at both ends of the mounting frame (4) are fixedly connected to a mounting plate (7), and the outer wall on one side of the mounting plate (7) is fixedly connected to an electric push rod (8). The output ends of the two electric push rods (8) slide through the outer wall on one side of the mounting plate (7) and are fixedly connected to the outer wall on one side of the movable plate (61).
4. The device with dust removal function according to claim 3, characterized in that: The bottom of the outer wall at both ends of the shell (1) is fixedly connected to a connecting block (9), the outer wall of the connecting block (9) at one end away from the shell (1) is provided with a dovetail groove (10), a dovetail block (11) is slidably connected inside the dovetail groove (10), the outer walls of the two dovetail blocks (11) at one end away from the dovetail groove (10) are fixedly connected to the same collecting bin (12), and a water injection hole (13) is provided on one side of the outer wall of the collecting bin (12).
5. The device with dust removal function according to claim 4, characterized in that: The guide hole (3) and the dust removal cylinder (63) are located on the same axis, and a plurality of evenly distributed leakage holes are formed through the outer surface of the dust removal cylinder (63).
6. The device with dust removal function according to claim 3, characterized in that: The gear ring (65) is meshedly connected with the gear (67), and the outer wall of the mounting plate (7) away from the mounting frame (4) is fixedly connected to the inner wall of the end close to the housing (1).