Impurity removal mechanism with magnet cleaning function and impurity removal device

Abstract

The utility model relates to the technical field of coating, and discloses an impurity removal mechanism with a magnet cleaning function and an impurity removal device, the impurity removal mechanism comprises a magnet component, the magnet component comprises a magnetic shell and a magnet assembly embedded with the magnetic shell, and the magnetic shell is provided with a magnetic surface corresponding to the magnet assembly; and the cleaning part comprises a cleaning assembly and a first driving part, the cleaning assembly abuts against the magnetic force face, and the first driving part is in driving connection with the cleaning assembly, so that the cleaning assembly passes through the magnetic force face and cleans the magnetic force face. Through the combined design of the magnet component and the cleaning component, the cleaning component moves on the magnetic surface, so that foreign matters on the magnetic surface are scraped off, automatic cleaning of the magnetic surface is realized, manual operation is not needed, the automation degree is effectively improved, the operation is simple, time and labor are saved, and the cleaning efficiency is effectively improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of coating, and in particular relates to a debris removal mechanism and a debris removal device with a magnet cleaning function. Background Art

[0002] Coating equipment is mainly used for surface coating production of films, paper, etc. This machine coats the rolled substrate with a layer of glue, paint or ink with specific functions, and then cuts it into sheets or reels it after drying.

[0003] In the coating equipment, corresponding magnetic bars need to be set at different positions to absorb impurities in the substrate. Therefore, the magnetic bars need to be manually cleaned regularly. However, due to the large number of magnetic bars and the limited locations for installing magnets, manual cleaning is time-consuming and labor-intensive, the operation is cumbersome, and the cleaning efficiency is low. Utility Model Content

[0004] To address the shortcomings of the prior art, the present invention provides a cleaning mechanism with a magnetic cleaning function. Through the combined design of a magnetic component and a cleaning component, a cleaning component is used to move across the magnetic surface, thereby scraping off foreign matter from the magnetic surface, achieving automatic cleaning of the magnetic surface without the need for manual operation. This effectively increases the degree of automation, is simple to operate, saves time and effort, and effectively improves cleaning efficiency. The present invention also provides a cleaning device that utilizes a cleaning mechanism with a magnetic cleaning function, enabling regular automatic cleaning of the magnet, avoiding excessive cleaning time, effectively improving the efficiency of adsorbing impurities on the substrate, and facilitating continuous production of coating equipment.

[0005] The technical effects to be achieved by the present invention are achieved through the following aspects:

[0006] In the first aspect, the utility model provides a cleaning mechanism with a magnetic cleaning function, comprising

[0007] A magnet component, the magnet component comprising a magnetic shell and a magnet assembly embedded in the magnetic shell, the magnetic shell being provided with a magnetic surface corresponding to the magnet assembly; and

[0008] The cleaning component includes a cleaning assembly and a first driving member. The cleaning assembly is in contact with the magnetic surface. The first driving member is driven and connected to the cleaning assembly so that the cleaning assembly passes through the magnetic surface and cleans the magnetic surface.

[0009] In some implementations, the cleaning assembly includes a connector connected to the first driving member and a scraper, the scraper is connected to the connector, and the scraper abuts against the magnetic surface.

[0010] In some implementations, the cleaning assembly includes a connecting member connected to the first driving member, a scraper, a pressure block, and an adjusting member, the pressure block is connected to the connecting member, the pressure block is connected to the scraper, and the adjusting member passes through the pressure block and is connected to the scraper.

[0011] In some implementations, the cleaning assembly further includes a material receiving trough, which is connected to the connecting member and is arranged corresponding to the scraper.

[0012] In some implementations, the magnet assembly includes a first magnet, a second magnet, and a second driving member. The first magnet is embedded in the magnetic shell, and the second magnet is movably embedded in the magnetic shell and connected to the first driving member so that the second magnet can move away from or close to the magnetic shell; the second magnet is arranged at both ends of the first magnet.

[0013] In some implementations, the scraper includes a body and a limit block, and the limit block is connected to both sides of the body.

[0014] In some implementations, guide grooves are provided on both sides of the magnetic shell, and the limiting blocks are movably embedded in the guide grooves.

[0015] In a second aspect, the present invention provides a debris removal device, comprising a variable distance adjustment mechanism and the above-mentioned debris removal mechanism with a magnet cleaning function, wherein the debris removal mechanism is connected to both ends of the variable distance adjustment mechanism.

[0016] In some implementations, the variable distance adjustment mechanism includes a third driving member and a mounting plate, and both ends of the third driving member are connected to the mounting plate.

[0017] In some implementations, the variable pitch adjustment mechanism further includes an adjustment block connected to one side of the third driving member; the adjustment block is provided with an adjustment hole.

[0018] In summary, the present invention has at least the following advantages:

[0019] 1. The impurity removal mechanism with a magnetic cleaning function provided by the utility model is designed by combining a magnet component and a cleaning component. The cleaning component moves on the magnetic surface, thereby scraping off foreign matter on the magnetic surface, thereby realizing automatic cleaning of the magnetic surface without manual operation, effectively improving the degree of automation, being simple to operate, saving time and effort, and effectively improving cleaning efficiency.

[0020] 2. The impurity removal mechanism with magnet cleaning function provided by the utility model can realize regular automatic cleaning of the magnet, avoid taking up too much time for cleaning, thereby improving the adsorption efficiency of substrate impurities and facilitating efficient production of coating equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a structural diagram of the impurity removal mechanism in Example 1 from an installation perspective.

[0022] Figure 2 This is a structural diagram of another installation perspective of the impurity removal mechanism in Example 1.

[0023] Figure 3 This is a structural schematic diagram of another installation perspective of the impurity removal mechanism in Example 1.

[0024] Figure 4 For Example 2 Figure 2 A schematic diagram showing the enlarged structure of part A of the cleaning component.

[0025] Figure 5 Schematic diagram of the structure of the magnet assembly in Example 2.

[0026] Figure 6 For Example 2 Figure 2 A schematic diagram showing the structure of the scraper and guide groove.

[0027] Figure 7 Schematic diagram of the structure of the impurity removal device in Example 3.

[0028] Figure 8 Schematic diagram of the structure of the pitch adjustment mechanism in Example 3.

[0029] Markings in the figure:

[0030] 100. Impurity removal mechanism, 1. Magnet component, 11. Magnetic shell, 111. Magnetic surface, 112. Guide groove, 12. Magnet assembly, 121. First magnet, 122. Second magnet, 123. Second driving member; 2. Cleaning component, 21. Cleaning assembly, 211. Connecting member, 212. Scraper, 2121. Main body, 2122. Limiting block, 213. Pressing block, 214. Adjusting member, 215. Material receiving trough, 22. First driving member; 200. Pitch adjustment mechanism, 21. Third driving member, 22. Mounting plate, 23. Adjusting block, 231. Adjusting hole. DETAILED DESCRIPTION

[0031] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The described embodiments are only part of the embodiments of the present invention, not all of the embodiments.

[0032] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0033] Example 1:

[0034] Please see the attached Figure 1-3 The utility model provides a debris removal mechanism with a magnetic cleaning function, including a magnet component 1 and a cleaning component 2. The magnet component 1 includes a magnetic shell 11 and a magnet assembly 12 embedded in the magnetic shell 11. The magnetic shell 11 is provided with a magnetic surface 111 corresponding to the magnet assembly 12; the cleaning component 2 includes a cleaning component 21 and a first driving member 22. The cleaning component 21 is in contact with the magnetic surface 111. The first driving member 22 is driven and connected to the cleaning component 21, so that the cleaning component 21 passes through the magnetic surface 111 and cleans the magnetic surface 111.

[0035] The magnet component 1 is used to attract impurities from the substrate. The magnetic surface 111 is the impurity attraction surface. The first drive member 22 is a linear motion drive member, preferably a rodless cylinder, which is used to drive the cleaning assembly 21 to move along the magnetic surface 111, thereby cleaning the impurities attracted to the magnetic surface 111.

[0036] Specifically, the cleaning assembly 21 includes a connecting member 211 connected to the first driving member 22 and a scraper 212 . The scraper 212 is connected to the connecting member 211 , and the scraper 212 abuts against the magnetic surface 111 .

[0037] The impurity removal mechanism 100 with a magnetic cleaning function in this embodiment operates as follows: when the magnetic surface 111 of the magnetic shell 11 absorbs a certain amount of impurities, the first driving member 22 is started to drive the scraper 212 to move on the magnetic surface 111, so that the scraper 212 pushes the impurities on the magnetic surface 111 out of the magnetic surface 111, thereby automatically cleaning the impurities on the magnetic surface 111. After the scraper 212 has finished cleaning the impurities, it is driven by the first driving member 22 again, so that the scraper 212 returns to its original state. Through this setting, the automatic cleaning of the magnetic surface 111 is achieved without manual operation, effectively improving the degree of automation, simple operation, saving time and effort, and effectively improving the cleaning efficiency.

[0038] Furthermore, since the magnet can be automatically cleaned regularly, it is possible to avoid taking up too much time for cleaning, thereby improving the adsorption efficiency of substrate impurities and facilitating efficient production of coating equipment.

[0039] In addition, when the scraper 212 is cleaning impurities, the magnetic surface 111 still has magnetic force, so the impurities will not fall downward when pushed by the scraper 212, thereby preventing impurities from falling into the working area and requiring cleaning of the working area. The operation is simple, avoids tediousness, and can also ensure the cleanliness of the working area.

[0040] Example 2:

[0041] The difference between this embodiment and embodiment 1 is that, please refer to the attached Figure 4 The cleaning component 21 of this embodiment includes a connecting member 211 connected to the first driving member 22, a scraper 212, a pressure block 213 and an adjusting member 214. The pressure block 213 is connected to the connecting member 211, the pressure block 213 is connected to the scraper 212, and the adjusting member 214 passes through the pressure block 213 and is connected to the scraper 212.

[0042] The pressure block 213 is used to press the scraper 212 to ensure the stability of the scraper 212 and prevent it from loosening. The adjustment member 214 is used to adjust the contact tightness between the scraper 212 and the magnetic surface 111, and is preferably an adjustment bolt. By rotating the adjustment bolt, the scraper 212 is pressed against the magnetic surface 111 to ensure the degree of cleanliness.

[0043] The cleaning assembly 21 in this embodiment improves the stability of the scraper 212 by adding a pressure block 213 and an adjustment member 214, and can adjust the tightness between the scraper 212 and the magnetic surface 111 to ensure the effectiveness of the scraper 212 in scraping debris, thereby effectively improving the cleaning force of the scraper 212.

[0044] In some embodiments, cleaning assembly 21 further includes a chute 215, which is connected to connector 211 and positioned in correspondence with scraper 212. This arrangement allows scraper 212 to remove debris until it loses its magnetic force, allowing scraper 212 to collect the scraped debris, ensuring uniform collection and a clean work environment. Once chute 215 has received a certain amount of debris, it can be removed and the debris can be disposed of by loosening the bolts securing it. This allows for quick and easy assembly and disassembly.

[0045] Please see the attached Figure 5 The magnet assembly 12 includes a first magnet 121, a second magnet 122 and a second driving member 123. The first magnet 121 is embedded in the magnetic shell 11, and the second magnet 122 is movably embedded in the magnetic shell 11 and connected to the first driving member 22, so that the second magnet 122 can move away from or approach the magnetic shell 11; the second magnet 122 is arranged at both ends of the first magnet 121.

[0046] The second driving member 123 is a cylinder that can drive the second magnet 122 away from or embedded in the magnetic shell 11, thereby adjusting the magnetic force of the magnetic surface 111 corresponding to the second magnet 122. It can be understood that the closer the second magnet 122 is to the magnetic shell 11, the greater the magnetic force of its magnetic surface 111.

[0047] The magnet assembly 12 in this embodiment, when performing a magnet cleaning operation, operates as follows: starting the second driving member 123, driving the second magnet 122 to a certain distance away from the magnetic shell 11, and the distance can enable the magnetic force of the magnetic surface 111 to prevent foreign matter from falling directly. At the same time, when the scraper 212 moves to the magnetic surface 111 corresponding to the second magnet 122, it is also helpful to scrape off foreign matter.

[0048] Furthermore, by arranging the second magnet 122 at both ends of the first magnet 121, the scraper 212 can use both ends as starting points to clean the magnetic surface 111, thereby avoiding the step of resetting the scraper 212, making the process rhythm strong and improving cleaning efficiency.

[0049] Please see the attached Figure 6 The scraper 212 includes a body 2121 and a limiting block 2122, and the limiting block 2122 is connected to both sides of the body 2121. Guide grooves 112 are provided on both sides of the magnetic shell 11, and the limiting block 2122 is movably embedded in the guide groove 112.

[0050] With this arrangement, when the body 2121 of the scraper 212 moves on the magnetic surface 111 , the limit block 2122 moves in the guide groove 112 to prevent the scraper 212 from moving off-center, thereby ensuring the stability of the scraper 212 and improving the accuracy of the direction of movement.

[0051] Example 3:

[0052] This embodiment provides a device for removing impurities based on the above embodiment. Figure 7 .

[0053] A dust removal device includes a variable distance adjustment mechanism 200 and the dust removal mechanism 100 with a magnetic cleaning function. The dust removal mechanism 100 is connected to both ends of the variable distance adjustment mechanism 200. The variable distance adjustment mechanism 200 is used to adjust the distance between the dust removal mechanism 100 and the substrate to ensure that it does not touch the substrate during the cleaning process. At the same time, it also ensures that the dust removal mechanism 100 can be as close to the substrate as possible to ensure the adsorption of impurities.

[0054] By arranging the impurity removal mechanism 100 at both ends of the variable distance adjustment mechanism 200, it can be flexibly arranged according to the number and position of the substrates, ensuring the overall structural design is flexible and the distance from the substrate can be flexibly adjusted to facilitate cleaning operations.

[0055] Specifically, the variable pitch adjustment mechanism 200 includes a third drive member 21 and a mounting plate 22. Both ends of the third drive member 21 are connected to the mounting plate 22. The third drive member 21 is a pneumatic cylinder. The mounting plate 22 connects the third drive member 21 to the impurity removal mechanism 100. The overall impurity removal device features a simple design, with each mechanism rationally positioned to align with the substrate's position, ensuring excellent impurity removal performance.

[0056] See Figure 8 The variable pitch adjustment mechanism 200 further includes an adjustment block 23 connected to one side of the third driving member 21. The adjustment block 23 is provided with an adjustment hole 231. Preferably, the adjustment hole 231 is arc-shaped. This arrangement allows a fixing screw to be inserted into the adjustment hole 231, thereby adjusting the installation angle of the variable pitch adjustment mechanism 200. This allows for flexible adjustment of different angles based on the substrate, providing a wide range of adaptability.

[0057] The impurity removal device in the present embodiment has a small number of parts in the overall structure, takes up little space, and thus has a low cost. In addition, since the overall structure is relatively simple, quick disassembly and assembly can be achieved, and later maintenance is also simple.

[0058] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0059] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is typically placed when in use. These terms are intended solely to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are used solely to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0060] Furthermore, terms such as "horizontal," "vertical," and "overhanging" do not necessarily imply that a component must be absolutely horizontal or overhanging, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.

[0061] In the present invention, unless otherwise expressly specified or limited, a first feature being above or below a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Furthermore, a first feature being above, above, and above the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being below, below, and below the second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0062] Although the present invention has been described with reference to the above specific embodiments, it is obvious that those skilled in the art can make many substitutions, modifications and variations based on the above content. Therefore, all such substitutions, modifications and variations are included within the spirit and scope of the appended claims.

Claims

1. A cleaning mechanism with a magnetic cleaning function, characterized in that: include A magnet component, the magnet component comprising a magnetic shell and a magnet assembly embedded in the magnetic shell, the magnetic shell being provided with a magnetic surface corresponding to the magnet assembly; as well as The cleaning component includes a cleaning assembly and a first driving member. The cleaning assembly is in contact with the magnetic surface. The first driving member is driven and connected to the cleaning assembly so that the cleaning assembly passes through the magnetic surface and cleans the magnetic surface.

2. The impurity removal mechanism with a magnetic cleaning function according to claim 1, characterized in that: The cleaning assembly includes a connecting member connected to the first driving member and a scraper. The scraper is connected to the connecting member and abuts against the magnetic surface.

3. The impurity removal mechanism with a magnetic cleaning function according to claim 1, characterized in that: The cleaning assembly includes a connecting member connected to the first driving member, a scraper, a pressure block and an adjusting member, the pressure block is connected to the connecting member, the pressure block is connected to the scraper, and the adjusting member passes through the pressure block and is connected to the scraper.

4. The impurity removal mechanism with a magnetic cleaning function according to any one of claims 2 to 3, characterized in that: The cleaning component further includes a material receiving trough, which is connected to the connecting member and is arranged corresponding to the scraper.

5. The impurity removal mechanism with a magnetic cleaning function according to claim 1, characterized in that: The magnet assembly includes a first magnet, a second magnet and a second driving member. The first magnet is embedded in the magnetic shell, and the second magnet is movably embedded in the magnetic shell and connected to the first driving member so that the second magnet can move away from or approach the magnetic shell; the second magnet is arranged at both ends of the first magnet.

6. The impurity removal mechanism with a magnetic cleaning function according to any one of claims 2 to 3, characterized in that: The scraper includes a body and a limiting block, and the limiting blocks are connected to both sides of the body.

7. The impurity removal mechanism with a magnetic cleaning function according to claim 6, characterized in that: Guide grooves are provided on both sides of the magnetic shell, and the limiting blocks are movably embedded in the guide grooves.

8. Impurity removal device, characterized in that: It comprises a variable pitch adjustment mechanism and a debris removal mechanism with a magnet cleaning function as claimed in any one of claims 1 to 7, wherein the debris removal mechanism is connected to both ends of the variable pitch adjustment mechanism.

9. The impurity removal device according to claim 8, characterized in that: The variable pitch adjustment mechanism includes a third driving member and a mounting plate, and both ends of the third driving member are connected to the mounting plate.

10. The impurity removal device according to claim 9, characterized in that: The variable pitch adjustment mechanism further includes an adjustment block connected to one side of the third driving member; the adjustment block is provided with an adjustment hole.

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