Roughing roller way with cooling device

Abstract

The utility model relates to the technical field of cooling devices, and discloses a roughing roller way with a cooling device, which comprises a roller body mounted in a U-shaped base, a water storage tank is arranged on the inner wall of the bottom of the U-shaped base, a filter component is connected in the water storage tank, and a plurality of arc-shaped cooling pipes are arranged on one side of the roller body close to the water storage tank. Two supporting rods are fixedly connected to the inner walls of the two sides of the U-shaped base, the two ends of each arc-shaped cooling pipe are fixedly connected with the two supporting rods correspondingly, the sides, close to the roller body, of the arc-shaped cooling pipes are fixedly connected and communicated with a plurality of sprayers, a water injection assembly is connected to the bottoms of the arc-shaped cooling pipes, and the other end of the water injection assembly is located in the water storage tank. A water scraping assembly is connected to one side of the roller body and located above one ends of the arc-shaped cooling pipes. According to the roughing roller way with the cooling device, the arc-shaped cooling pipes provided with the spray heads are arranged at the bottom of the roller body, so that the bottom of the roller body can be uniformly sprayed and cooled, and the cooling effect of the roller body is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of cooling devices, in particular to a roughing roller table with a cooling device. Background Art

[0002] In a rolling mill, the roller is the most frequently used equipment component. Particularly in the roughing mill, the roller comes into direct contact with hot steel (typically around 1100°C), causing the roller temperature to rise rapidly. To ensure the strength of the roll surface and maintain the mounting within a safe temperature range, the roller must be effectively and rapidly cooled. Failure to dissipate this heat can lead to deformation and bending of the rolling track, severely impacting its service life and even forcing the mill to shut down. Therefore, proper cooling of the rolling roller is crucial.

[0003] The patent with the current announcement number CN215314718U discloses a roughing mill roller with a cooling device, including a roller body, a cooling pipe inside the roller body, and the cooling pipe is connected to the liquid inlet pipe and the liquid outlet pipe respectively. One end of the roller body is sealed and connected to the motor, and the other end is provided with an opening. A closing plate is detachably connected to the outer side of the opening. A through hole is provided in the middle of the closing plate, and the liquid inlet pipe and the liquid outlet pipe are provided through the through hole. The two ends of the roller body are connected to the mounting seat respectively with bearings. The liquid inlet pipe and the liquid outlet pipe are fixedly connected to the mounting seat. The lower end of the mounting seat is fixedly connected to the fixed seat. A spray pipe is provided below the roller body, and the spray pipe is provided with a nozzle. It adopts dual internal and external cooling, and internal double-helix pipe cooling. The roller body does not require high sealing requirements. The refluxed coolant can enter the circulation again. According to the actual temperature of the roller body during operation, fan-shaped nozzles are used on the outside to achieve more uniform cooling. The remaining coolant is recycled and reused to save costs.

[0004] However, the roughing roller in the above technology still has the following problems: during the roughing rolling process of the roughing roller on the rolled steel, the roller surface needs to be in direct contact with the rolled steel, and only a single nozzle is used for spray cooling on the outside of the roller, which cannot achieve uniform cooling of the roller surface, which may lead to untimely local cooling of the roller surface, causing partial deformation and bending of the roller, affecting the service life of the roller. Utility Model Content

[0005] In view of the deficiencies of the prior art, the utility model provides a roughing roller with a cooling device, which can perform a more uniform cooling treatment on the roller surface and improve the cooling effect of the roller surface.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a rough rolling roller with a cooling device, comprising a roller body installed in a U-shaped base, a water storage tank being provided on the bottom inner wall of the U-shaped base, a filter assembly being connected to the water storage tank, a plurality of arc-shaped cooling pipes being provided on the side of the roller body close to the water storage tank, two support rods being fixedly connected to the inner walls on both sides of the U-shaped base, both ends of the plurality of arc-shaped cooling pipes being fixedly connected to the two support rods respectively, a plurality of arc-shaped cooling pipes being fixedly connected on the side close to the roller body and being connected to a plurality of nozzles, a water injection assembly being connected to the bottom of the plurality of arc-shaped cooling pipes, the other end of the water injection assembly being located in the water outlet tank, a wiper assembly being connected to one side of the roller body, and the wiper assembly being located above one end of the plurality of arc-shaped cooling pipes.

[0007] Furthermore, the water injection assembly includes a water pump and a water injection pipe. The water pump is fixedly connected to the inner wall of one side of the U-shaped base through a mounting base. The water inlet end of the water pump extends downward to the bottom of the water storage tank. The water outlet end of the water pump is fixedly connected to and communicated with the water injection pipe. The two ends of the water injection pipe are respectively fixedly connected to the two sides of the U-shaped base. The side walls of the water injection pipe are fixedly connected and communicated with several water distribution pipes. The other ends of the several water distribution pipes are respectively fixedly connected and communicated with several arc-shaped cooling pipes.

[0008] Furthermore, a solenoid valve is fixedly installed on the outer wall of the water distribution pipe.

[0009] Furthermore, the filter assembly includes a filter plate and a filter element. Several water-permeable holes are opened on the surface of the filter plate. The filter plate is connected to the inner wall of the water storage tank. The filter element is located on the upper surface of the filter plate and is slidingly connected to the inner wall of the water storage tank. The water inlet end of the water pump passes through the filter element and the adjacent water-permeable holes and extends to the bottom of the water storage tank.

[0010] Furthermore, a mounting ring is fixedly connected to the inner wall of the water storage tank, the bottom peripheral side of the filter plate is against the mounting ring, and the filter plate is slidably connected to the water storage tank.

[0011] Furthermore, the scraping assembly includes a mounting rod and a scraping strip. The mounting rod is located above one end of several arc-shaped cooling tubes. The two ends of the mounting rod are respectively fixedly connected to the two sides of the U-shaped base. The side of the mounting rod close to the roller body is connected to the scraping strip, and the other side of the scraping strip is against the roller body.

[0012] Furthermore, a plurality of limiting holes are formed on the side of the mounting rod away from the roller body, and the limiting rods are slidably connected in the plurality of limiting holes. The ends of the plurality of limiting rods close to the roller body are fixedly connected to the mounting strip, and the other sides of the mounting strips are connected to the scraping strip. The outer sides of the plurality of limiting rods are connected to extrusion springs, and the plurality of extrusion springs are respectively sleeved with the plurality of limiting rods, and the two ends of the plurality of extrusion springs are respectively fixedly connected to the mounting strip and the mounting rod.

[0013] Furthermore, a mounting groove is formed on a side of the mounting strip away from the mounting rod, and the scraping strip is slidably connected to the mounting groove.

[0014] Furthermore, an anti-slip block is fixedly connected to one end of the limiting rod away from the mounting bar, and the anti-slip block abuts against a side of the mounting rod away from the roller body.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] This rough rolling roller with a cooling device can evenly spray cool the bottom of the roller body by arranging multiple arc-shaped cooling tubes equipped with nozzles at the bottom of the roller body, while increasing the spraying area at the bottom of the roller body to ensure that the roller body is fully cooled, thereby improving the cooling effect of the roller body. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall appearance and connection structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the bottom connection structure of the U-shaped base of the utility model;

[0019] Figure 3 This is a schematic diagram of the connection structure of multiple arc-shaped cooling pipes of the utility model;

[0020] Figure 4 Based on Figure 3 A schematic cross-sectional view of a portion of the connection structure;

[0021] Figure 5 This is a schematic diagram of the connection structure of the arc-shaped cooling pipe of the utility model at another angle;

[0022] Figure 6 This is a schematic diagram of the connection structure of the wiper assembly of the utility model;

[0023] Figure 7 This is an exploded schematic diagram of the connection structure of the wiper assembly of the utility model.

[0024] In the figure: 1. U-shaped base; 2. Roller body; 3. Arc-shaped cooling pipe; 4. Support rod; 5. Nozzle; 6. Water pump; 7. Water injection pipe; 8. Water distribution pipe; 9. Solenoid valve; 10. Filter plate; 11. Filter element; 12. Mounting ring; 13. Mounting rod; 14. Scraper strip; 15. Limit rod; 16. Mounting strip; 17. Extrusion spring; 18. Anti-slip block; 101. Water storage tank; 102. Water permeable hole; 103. Limit hole; 104. Mounting slot. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0026] See also Figures 1 to 7, a roughing roller with a cooling device, comprises a roller body 2 installed in a U-shaped base 1, a water storage tank 101 is opened on the bottom inner wall of the U-shaped base 1, a filter assembly is connected to the water storage tank 101, and a plurality of arc-shaped cooling pipes 3 are provided on the side of the roller body 2 close to the water storage tank 101, two support rods 4 are fixedly connected to the inner walls on both sides of the U-shaped base 1, and both ends of the plurality of arc-shaped cooling pipes 3 are respectively fixedly connected to the two support rods 4, and the plurality of arc-shaped cooling pipes 3 are fixedly connected to the side close to the roller body 2 and are connected to a plurality of nozzles 5, and the bottom of the plurality of arc-shaped cooling pipes 3 is connected to a water injection assembly, and the other end of the water injection assembly is located in the water outlet tank 101, and one side of the roller body 2 is connected to a wiper assembly, and the wiper assembly is located above one end of the plurality of arc-shaped cooling pipes 3.

[0027] like Figures 1 to 7 As shown, the roughing roller with a cooling device in the present invention is similar to the existing roughing roller with a cooling device, such as the roughing roller with a cooling device disclosed in the patent publication number CN215314718U. The main improvement of the present invention is that the user can save more lubricating oil added to the roughing roller with a cooling device. Figures 1 to 7 As shown, when the rough rolling roller with a cooling device in the present invention is in use, coolant is injected into the multiple arc-shaped cooling tubes 3 through the water injection component, and then the coolant is sprayed on the roller body 2 more evenly through the multiple nozzles 5 installed on the inner side of the arc-shaped cooling tube 3, thereby reducing the temperature of the roller body 2. At the same time, the coolant attached to the rotating roller body 2 can be scraped off by the wiper component, thereby preventing the coolant attached to the surface of the roller body 2 from contacting the rolled steel with the rotation of the roller body 2, affecting the rolling quality, and the scraped coolant and the coolant dripping from the roller body 2 fall back into the water storage tank 101 for repeated recycling, reducing the waste of coolant.

[0028] like Figures 3 to 5 As shown, the water injection assembly includes a water pump 6 and a water injection pipe 7. The water pump 6 is fixedly connected to the inner wall of one side of the U-shaped base 1 through a mounting base. The water inlet end of the water pump 6 extends downward to the bottom of the water storage tank 101. The water outlet end of the water pump 6 is fixedly connected to and communicates with the water injection pipe 7. The two ends of the water injection pipe 7 are respectively fixedly connected to the two sides of the U-shaped base 1. The side walls of the water injection pipe 7 are fixedly connected to and communicate with a plurality of water distribution pipes 8. The other ends of the plurality of water distribution pipes 8 are respectively fixedly connected to and communicate with a plurality of arc-shaped cooling pipes 3. The coolant in the water storage tank 101 is pumped into the water injection pipe 7 by the water pump 6, and then pumped into the plurality of water distribution pipes 8 and the plurality of arc-shaped cooling pipes 3 by the water injection pipe 7. Then, it is sprayed from the nozzle 5 onto the roller body 2 to form a cooling effect.

[0029] like Figures 3 to 5As shown, a solenoid valve 9 is fixedly mounted on the outer wall of the water distribution pipe 8. Installing a solenoid valve 9 on each water distribution pipe 8 allows for free control over whether cooling spray is required in each water distribution pipe 8. When the steel material rolled on the roller body 2 is narrow, the solenoid valve 9 can be used to close part of the water distribution pipe 8, allowing the roller body 2 to be cooled using part of the arc-shaped cooling pipe 3, thereby reducing the energy consumption of the cooling spray. The solenoid valve 9 can be controlled to be open or closed by a temperature sensor or manually.

[0030] like Figures 1 to 4 As shown, the filter assembly includes a filter plate 10 and a filter element 11. The surface of the filter plate 10 is penetrated by a plurality of water-permeable holes 102. The filter plate 10 is connected to the inner wall of the water tank 101. The filter element 11 is located on the upper surface of the filter plate 10 and is slidably connected to the inner wall of the water tank 101. The water inlet of the water pump 6 passes through the filter element 11 and the adjacent water-permeable holes 102 and then extends to the bottom of the water tank 101. During the rolling of the roller body 2, some waste residue may fall from the rolled steel. When this waste residue falls into the water tank 101 below, it can be filtered by the filter element 11 installed on the filter plate 10, thereby allowing only the coolant to fall back into the water tank 101, while the solid impurities are retained on the filter element 11, ensuring that the coolant in the water tank 101 remains clean and preventing the impurities from clogging the water pump 6.

[0031] like Figures 2 to 4 As shown, a mounting ring 12 is fixedly connected to the inner wall of the water tank 101. The bottom circumference of the filter plate 10 abuts against the mounting ring 12, and the filter plate 10 is slidably connected to the water tank 101. When installing the filter plate 10, the filter plate 10 is placed on the mounting ring 12 in the water tank 101. This facilitates the removal and installation of the filter plate 10 and the filter element 11 in the water tank 101, and facilitates the cleaning of filtered impurities on the filter element 11.

[0032] like Figure 1 and Figure 6 As shown, the scraping assembly includes a mounting rod 13 and a scraping bar 14. The mounting rod 13 is located above one end of the plurality of arc-shaped cooling tubes 3. The two ends of the mounting rod 13 are fixedly connected to the two sides of the U-shaped base 1. The scraping bar 14 is connected to the side of the mounting rod 13 close to the roller body 2, and the other side of the scraping bar 14 abuts against the roller body 2. The scraping bar 14 is mounted on the inner side of the mounting rod 13 fixed to the U-shaped base 1. When the roller body 2 rotates, the scraping bar 14 scrapes off the coolant adhering to the surface of the roller body 2 and drips downward into the water storage tank 101, preventing the adhering coolant from coming into contact with the hot rolled steel material and causing damage to the steel material. When the roller body 2 rotates, it rotates upward from the bottom of the scraping bar 14.

[0033] like Figure 1 、 Figure 6 and Figure 7As shown, the side of the mounting rod 13 away from the roller body 2 is penetrated by a plurality of limiting holes 103. Limiting rods 15 are slidably connected to each of the limiting holes 103. A mounting bar 16 is fixedly connected to the end of each of the limiting rods 15 near the roller body 2. The other side of the mounting bar 16 is connected to the scraper bar 14. Extrusion springs 17 are connected to the outer sides of each of the limiting rods 15. The extrusion springs 17 are respectively sleeved around the limiting rods 15. The ends of the extrusion springs 17 are respectively fixedly connected to the mounting bar 16 and the mounting rod 13. The scraper bar 14 is mounted on the mounting bar 16. The mounting bar 16 is squeezed and pushed toward the side wall of the roller body 2 by the limiting rod 15 and the extrusion spring 17, thereby enabling the scraper bar 14 to better scrape away the coolant adhering to the surface of the roller body 2, thereby improving the scraping effect.

[0034] like Figure 6 and Figure 7 As shown, a mounting groove 104 is formed on the side of the mounting strip 16 away from the mounting rod 13, and the scraper strip 14 is slidably connected to the mounting groove 104. By forming the mounting groove 104 on the side wall of the mounting strip 16, the scraper strip 14 can be easily removed from the mounting groove 104 and replaced after long-term use, thereby ensuring the scraper strip 14 has a good scraping and cleaning effect on the roller body 2.

[0035] like Figure 6 and Figure 7 As shown, the end of the limiting rod 15 away from the mounting bar 16 is fixedly connected to an anti-slip block 18, which abuts against the side of the mounting rod 13 away from the roller body 2. The anti-slip block 18 can prevent the limiting rod 15 and the mounting rod 13 from falling off when the extrusion spring 17 rebounds, thereby improving the connection stability.

[0036] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A roughing roller with a cooling device, comprising a roller body (2) mounted in a U-shaped base (1), characterized in that: A water storage tank (101) is provided on the inner wall of the bottom of the U-shaped base (1), a filter assembly is connected to the water storage tank (101), a plurality of arc-shaped cooling pipes (3) are provided on the side of the roller body (2) close to the water storage tank (101), two support rods (4) are fixedly connected to the inner walls on both sides of the U-shaped base (1), both ends of the plurality of arc-shaped cooling pipes (3) are fixedly connected to the two support rods (4), a plurality of arc-shaped cooling pipes (3) are fixedly connected to the side close to the roller body (2) and are connected to a plurality of nozzles (5), a water injection assembly is connected to the bottom of the plurality of arc-shaped cooling pipes (3), the other end of the water injection assembly is located in the water storage tank (101), a wiper assembly is connected to one side of the roller body (2), and the wiper assembly is located above one end of the plurality of arc-shaped cooling pipes (3).

2. The roughing roller table with a cooling device according to claim 1, characterized in that: The water injection assembly comprises a water pump (6) and a water injection pipe (7), wherein the water pump (6) is fixedly connected to an inner wall of one side of the U-shaped base (1) through a mounting base, a water inlet end of the water pump (6) extends downward to the bottom of the water storage tank (101), a water outlet end of the water pump (6) is fixedly connected to and communicated with the water injection pipe (7), both ends of the water injection pipe (7) are respectively fixedly connected to both sides of the U-shaped base (1), a side wall of the water injection pipe (7) is fixedly connected to and communicated with a plurality of water distribution pipes (8), and the other ends of the plurality of water distribution pipes (8) are respectively fixedly connected to and communicated with a plurality of arc-shaped cooling pipes (3).

3. The roughing roller table with a cooling device according to claim 2, characterized in that: A solenoid valve (9) is fixedly mounted on the outer wall of the water distribution pipe (8).

4. A roughing roller table with a cooling device according to claim 2 or 3, characterized in that: The filter assembly comprises a filter plate (10) and a filter element (11); a plurality of water-permeable holes (102) are formed through the surface of the filter plate (10); the filter plate (10) is connected to the inner wall of the water storage tank (101); the filter element (11) is located on the upper surface of the filter plate (10) and is slidably connected to the inner wall of the water storage tank (101); and the water inlet end of the water pump (6) passes through the filter element (11) and the adjacent water-permeable holes (102) and then extends to the bottom of the water storage tank (101).

5. The roughing roller table with a cooling device according to claim 4, characterized in that: A mounting ring (12) is fixedly connected to the inner wall of the water storage tank (101), the bottom circumference of the filter plate (10) abuts against the mounting ring (12), and the filter plate (10) is slidably connected to the water storage tank (101).

6. A roughing roller table with a cooling device according to claim 1, 2, 3 or 5, characterized in that: The wiper assembly comprises a mounting rod (13) and a scraper strip (14); the mounting rod (13) is located above one end of the plurality of arc-shaped cooling tubes (3); both ends of the mounting rod (13) are fixedly connected to both sides of the U-shaped base (1); a side of the mounting rod (13) close to the roller body (2) is connected to the scraper strip (14); and the other side of the scraper strip (14) is in contact with the roller body (2).

7. The roughing roller table with a cooling device according to claim 6, characterized in that: A plurality of limiting holes (103) are formed through the side of the mounting rod (13) away from the roller body (2), and the limiting rods (15) are slidably connected in the limiting holes (103). One end of the plurality of limiting rods (15) close to the roller body (2) is fixedly connected to the mounting strip (16), and the other side of the mounting strip (16) is connected to the scraping strip (14). The outer sides of the plurality of limiting rods (15) are connected to the extrusion springs (17), and the plurality of extrusion springs (17) are respectively sleeved on the plurality of limiting rods (15). The two ends of the plurality of extrusion springs (17) are respectively fixedly connected to the mounting strip (16) and the mounting rod (13).

8. The roughing roller table with a cooling device according to claim 7, characterized in that: A mounting groove (104) is provided on a side of the mounting strip (16) away from the mounting rod (13), and the scraping strip (14) is slidably connected to the mounting groove (104).

9. A roughing roller table with a cooling device according to claim 7 or 8, characterized in that: An end of the limiting rod (15) away from the mounting bar (16) is fixedly connected to an anti-slip block (18), and the anti-slip block (18) abuts against a side of the mounting rod (13) away from the roller body (2).

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