Ultrasonic welding equipment based on ultra-wide razor
By designing an ultrasonic welding device based on an ultra-wide razor and utilizing a combination of an automated structure and a conveyor belt, the automated assembly and welding processing of the razor is realized, solving the problem of low manual operation efficiency in the existing technology and improving processing efficiency.
Patent Information
- Application Number
- CN202422459502.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-11
AI Technical Summary
Existing razor processing equipment requires manual work for loading, assembling, welding and unloading, resulting in low work efficiency.
An ultrasonic welding system for ultra-wide razors has been designed. By combining an automated structure with several conveyor belts, it enables automated assembly and welding of the razor holder and blade body. The system includes a first feeding conveyor, a second feeding conveyor, and a processing conveyor. The automated process is completed using a robotic arm, a gripping and pushing assembly, and an ultrasonic welder.
The automated welding process of razors is realized, which improves work efficiency and reduces the need for manual operation.
Smart Images

Figure CN223313189U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of razor processing, in particular to ultrasonic welding equipment based on an ultra-wide razor. Background Art
[0002] A razor is an electric tool used to remove body hair, usually consisting of a blade and a blade holder. The blade of a razor is usually made of high-speed rotating metal wire, which can quickly and easily remove body hair;
[0003] During the assembly process of a razor, the blade and the blade holder are first assembled together, and then welded together using an ultrasonic welding machine to form a razor. Existing processing equipment requires manual labor to complete the loading, assembly, welding, and unloading operations, resulting in low work efficiency. Therefore, an ultrasonic welding device for an ultra-wide razor is provided. Utility Model Content
[0004] The purpose of the utility model is to provide an ultrasonic welding device based on an ultra-wide razor, which, through the setting of an automated structure and in combination with a plurality of conveyor belt structures, performs an automated assembly process of a knife holder and a knife body, and closely fits the end of the conveyor belt under the structure of a second extension platform to realize dynamic conveying and static processing, thereby completing the entire welding processing and assembly process of the knife holder and the knife body.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an ultrasonic welding device based on an ultra-wide razor, comprising: a first feeding conveyor belt, a second feeding conveyor belt, and a processing conveyor belt; the first feeding conveyor belt and the second feeding conveyor belt are arranged vertically, the first feeding conveyor belt is used for conveying the blade body, and the second feeding conveyor belt is used for conveying the blade holder; the second feeding conveyor belt is provided with a third extension platform near the end of the first feeding conveyor belt for placing the blade holder; and a manipulator arranged at the intersection of the first feeding conveyor belt and the second feeding conveyor belt, the manipulator being used to place the blade body on the blade holder of the third extension platform On the seat; the processing conveyor belt is placed on the front side of the manipulator for conveying the assembled tool holder and tool body; and the clamping and pushing components arranged on both sides of the third extension platform are used to transfer the assembled tool holder and tool body to the processing conveyor belt; the end of the processing conveyor belt away from the first feeding conveyor belt is provided with a second extension platform, the second extension platform is connected to the conveying end of the second conveyor belt, and an ultrasonic welding machine and a pushing component are arranged on the processing conveyor belt, the ultrasonic welding machine acts above the second extension platform for welding the tool holder and the tool body, and the pushing component is placed on one side of the second extension platform for pushing the welded tool holder and tool body.
[0006] Preferably, the first loading conveyor belt includes a third conveyor frame and a third conveyor belt arranged on the third conveyor frame; the second loading conveyor belt includes a fourth conveyor frame and a fourth conveyor belt arranged on the fourth conveyor frame, and the fourth conveyor frame is provided with a clamping and pushing assembly near the end of the processing conveyor belt.
[0007] Preferably, the processing conveyor belt includes a second conveyor frame and a second conveyor belt arranged on the second conveyor frame, and the end of the second conveyor belt close to the ultrasonic welding machine is tangent to the second extension platform.
[0008] Preferably, the clamping and pushing assembly includes two groups of mounting frames, each group of mounting frames is provided with an electric telescopic rod, the output end of the electric telescopic rod is provided with a mounting block, the mounting block is provided with a telescopic cylinder, and a clamping strip is provided at the output end of the telescopic cylinder.
[0009] Preferably, the pushing assembly includes a power cylinder and a telescopic member arranged at the output end of the power cylinder, and the end of the telescopic member is connected to a pushing strip.
[0010] Preferably, an arc-shaped notch is provided at the end of the second extension platform close to the second conveyor belt, and the upper end surface of the arc-shaped notch is flush with the upper surface of the second conveyor belt.
[0011] Preferably, a first conveying frame is provided at the end of the second conveying frame away from the fourth conveying frame, and a first conveyor belt is provided on the first conveying frame for conveying the welded tool holder and tool body, and a first extension platform is provided at the end of the first conveyor belt close to the second extension platform, and the first extension platform is flush with the first conveyor belt, and the first extension platform is used to undertake the connection between the second extension platform and the first conveyor belt.
[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0013] The utility model realizes the automated assembly process of the tool holder and the tool body by setting up a first feeding conveyor belt and a second feeding conveyor belt and cooperating with the action of a manipulator. Afterwards, through the processing conveyor belt and the second extension platform set at its front end, the shape setting of the second extension platform, the second extension platform is docked with the conveying end of the second conveyor belt, which can be used to receive the assembled tool holder and tool body, and act as a receiving processing platform, which performs ultrasonic welding under the action of the ultrasonic welding machine to complete the assembly welding process. Afterwards, under the action of the pushing component, the unloading process is completed. This design, through the setting of the automated structure and in combination with several conveyor belt structures, performs the automated assembly process of the tool holder and the tool body, and under the structure of the second extension platform, closely fits the conveyor belt end to realize dynamic transportation and static processing process, thereby completing the entire welding processing and assembly process of the tool holder and the tool body. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a first perspective;
[0015] Figure 2 for Figure 1 A schematic diagram of a second perspective stereoscopic structure;
[0016] Figure 3 for Figure 1 Schematic diagram of the top view structure;
[0017] Figure 4 This is a partially enlarged structural diagram of the clamping and pushing component of the present utility model;
[0018] Figure 5 This is a schematic diagram of the AA cross-sectional structure of the present utility model;
[0019] Figure 6 This is a schematic diagram of the enlarged structure of the ultrasonic welding machine of the present utility model.
[0020] In the figure: 111, first conveying frame; 112, first conveyor belt; 113, first extension platform;
[0021] 211. Second conveyor frame; 212. Second conveyor belt;
[0022] 311. Third conveyor frame; 312. Third conveyor belt;
[0023] 411. Fourth conveyor frame; 412. Fourth conveyor belt;
[0024] 511, mounting frame; 512, electric telescopic rod; 513, mounting block; 514, telescopic cylinder; 516, clamping strip;
[0025] 611, Robotic Arm;
[0026] 711. Ultrasonic welding machine;
[0027] 811, power cylinder; 812, telescopic rod; 813, push rod;
[0028] 911, second extension platform;
[0029] 1011. The third extension platform. DETAILED DESCRIPTION
[0030] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0031] See also Figures 1 to 6 The present invention preferably provides a technical solution: an ultrasonic welding device based on an ultra-wide razor, comprising: a first feeding conveyor belt, a second feeding conveyor belt, and a processing conveyor belt; the first feeding conveyor belt and the second feeding conveyor belt are arranged vertically, the first feeding conveyor belt is used for conveying the knife body, and the second feeding conveyor belt is used for conveying the knife holder; the second feeding conveyor belt is provided with a third extension platform 1011 at the end near the first feeding conveyor belt for placing the knife holder; and a manipulator 611 arranged at the intersection of the first feeding conveyor belt and the second feeding conveyor belt, the manipulator 611 is used to place the knife body on the knife holder on the third extension platform 1011; the processing conveyor belt is placed on the machine The front side of the manipulator 611 is used to transport the assembled tool holder and tool body; and the clamping and pushing components arranged on both sides of the third extension platform 1011 are used to transfer the assembled tool holder and tool body to the processing conveyor belt; a second extension platform 911 is provided at the end of the processing conveyor belt away from the first feeding conveyor belt, and the second extension platform 911 is connected to the conveying end of the second conveyor belt 212, as well as an ultrasonic welding machine 711 and a pushing component arranged on the processing conveyor belt. The ultrasonic welding machine 711 acts above the second extension platform 911 for welding the tool holder and the tool body, and the pushing component is placed on one side of the second extension platform 911 to push the welded tool holder and tool body.
[0032] In this application, the first feeding conveyor belt and the second feeding conveyor belt are provided, and the function of the robot 611 is cooperated to realize the automatic assembly process of the tool holder and the tool body. Afterwards, the conveyor belt is processed, and the second extension platform 911 provided at the front end thereof is provided. The shape setting of the second extension platform 911 is provided, such as Figure 6As shown, the second extension platform 911 is docked with the conveying end of the second conveyor belt 212, and can be used to receive the assembled tool holder and tool body, and act as a receiving and processing platform. Under the action of the ultrasonic welding machine 711, ultrasonic welding is performed to complete the assembly welding process. Afterwards, under the action of the pushing component, the unloading process is completed. This design, through the setting of an automated structure and combined with several conveyor belt structures, performs an automated assembly process of the tool holder and the tool body, and under the structure of the second extension platform 911, it fits tightly with the conveyor belt end to realize dynamic transportation and static processing, thereby completing the entire welding processing and assembly process of the tool holder and the tool body.
[0033] Furthermore, the first loading conveyor belt includes a third conveyor frame 311 and a third conveyor belt 312 arranged on the third conveyor frame 311; the second loading conveyor belt includes a fourth conveyor frame 411 and a fourth conveyor belt 412 arranged on the fourth conveyor frame 411, and the fourth conveyor frame 411 is provided with a clamping and pushing assembly near the end of the processing conveyor belt.
[0034] By setting the first feeding conveyor belt and the second feeding conveyor belt, such as Figure 1 The arrangement shown provides a prerequisite for the assembly of the tool holder and the tool body. At the same time, under the action of the clamping and pushing components, the assembled tool holder and tool body can be transferred.
[0035] Furthermore, the processing conveyor belt includes a second conveyor frame 211 and a second conveyor belt 212 arranged on the second conveyor frame 211 . The end of the second conveyor belt 212 close to the ultrasonic welding machine 711 is tangent to the second extension platform 911 .
[0036] By further providing a processing conveyor belt and a second extension platform 911 provided at its end, the processing and welding process of the tool holder and the tool body can be realized under the action of the second conveyor belt 212 and the second extension platform 911.
[0037] Furthermore, the clamping and pushing assembly includes two groups of mounting frames 511, each group of mounting frames 511 is provided with an electric telescopic rod 512, the output end of the electric telescopic rod 512 is provided with a mounting block 513, the mounting block 513 is provided with a telescopic cylinder 514, and a clamping strip 516 is provided at the output end of the telescopic cylinder 514.
[0038] By setting the clamping push component, such as Figure 2 、 5 As shown, during operation, the two clamping strips 516 can be driven by the telescopic cylinder 514 to move closer to each other to complete the clamping process of the tool holder and the tool body. Afterwards, under the action of the electric telescopic rod 512, the clamped tool holder and tool body are telescopically moved to be transferred to the second conveyor belt 212.
[0039] Furthermore, the pushing assembly includes a power cylinder 811 and a telescopic member 812 provided at the output end of the power cylinder 811 , and the end of the telescopic member 812 is connected to a pushing bar 813 .
[0040] By setting the pusher assembly, such as Figure 6 As shown, under the action of the second extension platform 911, when the power cylinder 811 is running, it drives the push bar 813 to move telescopically, so that the knife holder and knife body of the welding dinner can be transferred and the cutting is completed.
[0041] Furthermore, an arc-shaped notch is provided at the end of the second extension platform 911 close to the second conveyor belt 212 , and the upper end surface of the arc-shaped notch is flush with the upper surface of the second conveyor belt 212 .
[0042] Furthermore, a first conveying frame 111 is provided at the end of the second conveying frame 211 away from the fourth conveying frame 411, and a first conveyor belt 112 is provided on the first conveying frame 111 for conveying the welded tool holder and tool body. A first extension platform 113 is provided at the end of the first conveyor belt 112 close to the second extension platform 911. The first extension platform 113 is flush with the first conveyor belt 112, and the first extension platform 113 is used to connect the second extension platform 911 and the first conveyor belt 112.
[0043] In this utility model, unless otherwise specified or limited, the terms "install," "connect," "connect," "fix," etc. should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integration; mechanical connections; direct connections, or indirect connections through an intermediary. There are many ways to detachably install, such as through plug-in and snap-fit connections, or through bolt connections.
[0044] The specific description of the present invention in the above embodiments is only used to further illustrate the present invention and cannot be understood as limiting the scope of protection of the present invention. Technical engineers in this field may make some non-essential improvements and adjustments to the present invention based on the contents of the above-mentioned utility model, which fall within the scope of protection of the present invention.
Claims
1. Ultrasonic welding equipment based on ultra-wide razor, characterized in that, include: The invention comprises: a first feeding conveyor belt, a second feeding conveyor belt, and a processing conveyor belt; the first feeding conveyor belt and the second feeding conveyor belt are arranged vertically, the first feeding conveyor belt is used for conveying the tool body, and the second feeding conveyor belt is used for conveying the tool holder; the second feeding conveyor belt is provided with a third extension platform (1011) at the end close to the first feeding conveyor belt for placing the tool holder; and a manipulator (611) arranged at the intersection of the first feeding conveyor belt and the second feeding conveyor belt, the manipulator (611) being used to place the tool body on the tool holder of the third extension platform (1011); the processing conveyor belt being placed in front of the manipulator (611) and being used to convey the assembled tool holder and tool body; and a clamping and pushing assembly being arranged on both sides of the third extension platform (1011) and being used to transfer the assembled tool holder and tool body to the processing conveyor belt; A second extension platform (911) is provided at the end of the processing conveyor belt away from the first feeding conveyor belt, and the second extension platform (911) is connected to the conveying end of the second conveyor belt (212), as well as an ultrasonic welding machine (711) and a pushing assembly provided on the processing conveyor belt, wherein the ultrasonic welding machine (711) acts on the second extension platform (911) to weld the tool holder and the tool body, and the pushing assembly is placed on one side of the second extension platform (911) to push the welded tool holder and tool body.
2. The ultrasonic welding device based on the ultra-wide razor according to claim 1, characterized in that: The first feeding conveyor belt comprises a third conveyor frame (311) and a third conveyor belt (312) arranged on the third conveyor frame (311); the second feeding conveyor belt comprises a fourth conveyor frame (411) and a fourth conveyor belt (412) arranged on the fourth conveyor frame (411), and the fourth conveyor frame (411) is provided with a clamping and pushing assembly near the end of the processing conveyor belt.
3. The ultrasonic welding device based on the ultra-wide razor according to claim 1, characterized in that: The processing conveyor belt comprises a second conveyor frame (211) and a second conveyor belt (212) arranged on the second conveyor frame (211), wherein the end of the second conveyor belt (212) close to the ultrasonic welding machine (711) is tangent to the second extension platform (911).
4. The ultrasonic welding device based on the ultra-wide razor according to claim 2, characterized in that: The clamping and pushing assembly comprises two groups of mounting frames (511), each group of the mounting frames (511) is provided with an electric telescopic rod (512), the output end of the electric telescopic rod (512) is provided with a mounting block (513), the mounting block (513) is provided with a telescopic cylinder (514), and a clamping strip (516) is provided at the output end of the telescopic cylinder (514).
5. The ultrasonic welding device based on the ultra-wide razor according to claim 1, characterized in that: The material pushing assembly comprises a power cylinder (811) and a telescopic member (812) arranged at the output end of the power cylinder (811), and the end of the telescopic member (812) is connected to a pushing strip (813).
6. The ultrasonic welding device based on the ultra-wide razor according to claim 1, characterized in that: An arc-shaped notch is provided at the end of the second extension platform (911) close to the second conveyor belt (212), and the upper end surface of the arc-shaped notch is flush with the upper surface of the second conveyor belt (212).
7. The ultrasonic welding device based on the ultra-wide razor according to claim 3, characterized in that: The end of the second conveying frame (211) away from the fourth conveying frame (411) is provided with a first conveying frame (111); the first conveying frame (111) is provided with a first conveyor belt (112) for conveying the welded tool holder and tool body; the end of the first conveying belt (112) close to the second extension platform (911) is provided with a first extension platform (113); the first extension platform (113) is flush with the first conveying belt (112); the first extension platform (113) is used to connect the second extension platform (911) and the first conveyor belt (112).