Sectional type adsorption jig for machine tool
Through the design of a segmented adsorption fixture, the airway components and control components are used to achieve flexible control of the adsorption holes, which solves the energy waste problem of the vacuum workbench for small or special-shaped workpieces and realizes efficient and flexible workpiece fixation.
Patent Information
- Application Number
- CN202422161282.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-09-04
AI Technical Summary
When facing small or special-shaped workpieces, the adsorption holes of the existing vacuum workbench cause some holes to work ineffectively, resulting in energy waste, and cannot flexibly adapt to the fixation of workpieces of different shapes and sizes.
A segmented adsorption fixture is designed. Several adsorption holes are set on the adsorption table, and the air channel components and control components are used to realize the individual control of the air path. The vacuum generating device is used to selectively open or close the air path corresponding to the adsorption holes according to the size and shape of the workpiece to avoid ineffective work.
It realizes the flexible selection of adsorption holes according to the specific shape and size of the workpiece, avoids invalid work, saves energy, is compatible with the fixation of workpieces of different shapes and sizes, and is easy to operate.
Smart Images

Figure CN223313549U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of machine tool fixtures, and in particular to a segmented adsorption fixture for machine tools. Background Art
[0002] Lathes are basic equipment in the field of metal processing. They realize turning processing by driving the workpiece to rotate through the spindle and coordinating the tool feed. They are suitable for the precision processing of various metal parts and have high precision, high efficiency and a wide range of applications. Among the many existing lathes, vacuum adsorption lathes use the vacuum suction of the adsorption holes of the workbench to fix the workpiece, and have received unanimous praise for their high adaptability to workpiece processing and high degree of automation. The current vacuum workbench has many adsorption holes. When facing small workpieces or workpieces with special shapes, when the workpiece is placed on the vacuum workbench, the workpiece only covers part of the adsorption holes. When the workbench is adsorbing, all the adsorption holes will be adsorbed at the same time, resulting in ineffective work of the adsorption holes not covered by the workpiece, resulting in energy waste. Utility Model Content
[0003] In order to solve one of the above technical problems, the present application provides a segmented adsorption fixture for machine tools, including an adsorption table, an air duct assembly installed in the adsorption table, and a control assembly arranged on one side of the adsorption table, wherein a plurality of adsorption holes connected to the air duct assembly are provided on the surface of the adsorption table, the air duct assembly includes a plurality of groups of air paths, and the plurality of groups of air paths are connected to the control assembly through switch controllers respectively, and the switch controller is used to individually control the conduction or closing of the plurality of groups of air paths, and further comprises a vacuum generating device connected to the control assembly. Then, the position covering the adsorption hole can be selected according to the size of the workpiece, and the air path corresponding to the adsorption hole can be selectively opened through the switch controller, so that the adsorption holes covered by the workpiece are adsorbed on the workpiece, and the adsorption holes not covered by the workpiece do not work, thereby avoiding the adsorption holes not covered by the workpiece from working ineffectively and causing energy waste. It can be flexibly selected according to the shape and size of the workpiece, is easy to operate, and is compatible with fixing workpieces of different shapes and sizes.
[0004] Preferably, a plurality of the adsorption holes are equidistantly distributed on the adsorption platform, and each of the adsorption holes is connected to the first gas path, the second gas path, or the third gas path.
[0005] Preferably, the plurality of groups of gas paths are divided into a first gas path, a second gas path and a third gas path, and the first gas path, the second gas path and the third gas path are arranged in sequence along the length direction of the adsorption platform.
[0006] Preferably, the control component includes an air distribution block, a first pipe is opened on one side of the air distribution block, and several second pipes connected to the first pipe are opened on the other side. Several second pipes are respectively connected to the first air path, the second air path and the third air path, and the switch controller is provided on each of the second pipes.
[0007] Preferably, the switch controller is a switch valve installed on the second pipeline, and the second pipeline is opened or closed by rotating the switch valve.
[0008] Preferably, the switch controller is an electromagnetic valve installed on the second pipeline, and the control component also includes a controller electrically connected to the electromagnetic valve, and the electromagnetic valve is controlled by the controller to open or close to make the second pipeline conductive or closed.
[0009] Preferably, the vacuum generating device is connected to the first pipeline via a vent pipe.
[0010] Preferably, a filter screen is embedded in each of the adsorption holes.
[0011] Compared with the prior art, the beneficial effects of the present application are as follows: the present solution is to open a plurality of adsorption holes on the surface of the adsorption table, the control component is connected to a vacuum generating device, the workpiece to be processed is placed on the adsorption table and covered with the adsorption holes, and the vacuum generating device is activated to work, so that the adsorption holes on the adsorption table are adsorbed on the workpiece to be processed, thereby fixing the workpiece so that the machine tool can process the workpiece. The airway component includes a plurality of groups of air paths, and the plurality of groups of air paths are connected to the control component through switch controllers respectively. The switch controllers are used to individually control the conduction or closing of the plurality of groups of air paths, and then the position covering the adsorption holes can be selected according to the size of the workpiece, and then the air paths corresponding to the adsorption holes can be selectively opened through the switch controller, so that the adsorption holes covered by the workpiece are adsorbed on the workpiece, and the adsorption holes not covered by the workpiece do not work, thereby avoiding the adsorption holes not covered by the workpiece from working ineffectively and causing energy waste. It can be flexibly selected according to the shape and size of the workpiece, is easy to operate, and is compatible with fixing workpieces of different shapes and sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] To more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for describing the embodiments of the present application or the prior art. Obviously, the drawings described below are only part of the embodiments of the present application. For those skilled in the art, other drawings can be derived from these drawings without inventive effort.
[0013] Figure 1 This is a schematic diagram of the structure of a segmented adsorption fixture for a machine tool according to an embodiment of the present application;
[0014] Figure 2 This is a schematic diagram of the connection between the airway component and the control component in an embodiment of the present application. DETAILED DESCRIPTION
[0015] The following diagrams illustrate various embodiments of the present application. For clarity, many practical details will be included in the following description. However, it should be understood that these practical details are not intended to limit the present application. In other words, in some embodiments of the present application, these practical details are not essential. Furthermore, to simplify the drawings, some conventional structures and components are depicted in a simplified schematic manner.
[0016] It should be noted that all directional indications such as up, down, left, right, front, back, etc. in the embodiments of the present application are only used to explain the relative position relationship, movement status, etc. between the various components in a certain specific posture as shown in the accompanying drawings. If the specific posture changes, the directional indication will also change accordingly.
[0017] In addition, in this application, descriptions such as "first" and "second" are only used for descriptive purposes and do not specifically refer to the order or ranking, nor are they used to limit this application. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0018] In order to further understand the content, features and effects of the present application, the following embodiments are given as examples and described in detail with reference to the accompanying drawings:
[0019] In order to solve the above technical problems, this embodiment provides a segmented adsorption fixture for a machine tool, such as Figure 1-2As shown, it includes an adsorption platform 10 fixed on the workbench of a machine tool, an air duct component 20 installed in the adsorption platform 10, a control component 30 is provided on one side of the adsorption platform 10, and a plurality of adsorption holes 11 connected to the air duct component 20 are opened on the surface of the adsorption platform 10. The control component 30 is connected to a vacuum generating device 40. After the workpiece to be processed is placed on the adsorption platform 10, it covers the adsorption holes 11. The vacuum generating device 40 is started to work, so that the adsorption holes 11 on the adsorption platform 10 are adsorbed on the workpiece to be processed, thereby fixing the workpiece so that the machine tool can process the workpiece. The airway assembly 20 includes several groups of air paths, which are connected to the control assembly 30 through the switch controller 50 respectively. The switch controller 50 is used to individually control the conduction or closing of several groups of air paths, so that the adsorption holes 11 covered on the adsorption platform can be selected according to the size of the workpiece, and the air paths corresponding to the adsorption holes 11 are selectively opened through the switch controller 50, so that the adsorption holes 11 covered by the workpiece are adsorbed on the workpiece, and the adsorption holes 11 not covered by the workpiece do not work, thereby avoiding the adsorption holes not covered by the workpiece from working ineffectively and causing energy waste. It can be flexibly selected according to the shape and size of the workpiece, is easy to operate, and is compatible with fixing workpieces of different shapes and sizes.
[0020] Specifically, several groups of gas paths are divided into a first gas path 21, a second gas path 22 and a third gas path 23, and the first gas path 21, the second gas path 22 and the third gas path 23 are arranged in sequence along the length direction of the adsorption platform 10. The first gas path 21, the second gas path 22 and the third gas path 23 are all U-shaped, and each gas path corresponds to the adsorption holes 11 connecting different areas. When the workpiece covers the adsorption holes 11 in this area, the gas path conduction is turned on by the switch controller 50, and the vacuum generating device 40 starts working, so that the adsorption holes 11 in this area adsorb and fix the workpiece to prevent the workpiece from shifting during the processing. The adsorption holes 11 that are not covered by the workpiece do not work, avoiding inconvenience during the processing. It should be noted that the gas paths of this embodiment are divided into 3 groups as an example. In actual production, more gas path areas can be divided according to the size of the adsorption platform 10, so as to achieve a segmented adsorption function.
[0021] The vacuum generating device 40 is connected to the first pipe 32 via a vent pipe 41. The vacuum generating device 40 creates a negative pressure in the air path and the adsorption holes 11, thereby adsorbing and securing the workpiece. When the machine tool completes processing, the vacuum generating device 40 is turned off, and the workpiece can be removed after the pressure is released.
[0022] Furthermore, a number of adsorption holes 11 are equidistantly distributed on the adsorption platform 10, and a number of adsorption holes 11 are distributed in a rectangular array, and each adsorption hole 11 is connected to the first gas path 21 or the second gas path 22 or the third gas path 23. Exemplarily, the adsorption holes 11 are composed of 12 columns, the 4 columns of adsorption holes 11 on the left are connected to the first gas path 21, the 4 columns of adsorption holes 11 in the middle are connected to the second gas path 22, and the 4 columns of adsorption holes 11 on the right are connected to the third gas path 23. Exemplarily, when a small workpiece covers the 4 columns of adsorption holes 11 in the middle, the second gas path 22 is opened and the first gas path 21 and the third gas path 23 are closed by the switch controller 50. When a sink is opened in the middle of the bottom of the workpiece, the two sides of the bottom of the workpiece cover the 4 columns of adsorption holes 11 on the left and the 4 columns of adsorption holes 11 on the right, and the second gas path 22 is closed at this time. It can be flexibly selected according to the shape and size of the workpiece.
[0023] Specifically, to control the individual opening and closing of each gas path, the control assembly 30 includes a gas distributor block 31. A first pipe 32 is provided on one side of the gas distributor block 31, and a plurality of second pipes 33 are provided on the other side, connected to the first pipe 32. These second pipes 33 are connected to the first gas path 21, the second gas path 22, and the third gas path 23, respectively. A switch controller 50 is provided on each second pipe 33. By turning the switch controller 50 on or off, any of the first, second, and third gas paths 21, 22, and 23 can be selected for connection to the vacuum generating device 40.
[0024] Furthermore, in one embodiment, the switch controller 50 can be an on-off valve installed on the second pipe 33. By manually turning the on-off valve, the second pipe 33 is opened or closed, and any air path can be selected to connect to the vacuum generating device 40, thereby effectively adsorbing and fixing the workpiece. Manually turning the valve to open or close the second pipe 33 is simple and convenient.
[0025] Alternatively, in another embodiment, the switch controller 50 may be mounted on a solenoid valve on the second pipe 33. The control assembly 30 may further include a controller electrically connected to the solenoid valve. The controller controls the opening or closing of the solenoid valve to open or close the second pipe 33. This allows manual input of commands through the controller to control the closing or opening of the solenoid valve, eliminating the need for manual valve rotation, thus saving time and effort and improving work efficiency.
[0026] During workpiece machining, waste material is often generated. This material can accumulate and clog the suction holes 11, hindering the lathe's workpiece processing. To protect the suction holes 11 from this waste, a filter is embedded within each suction hole 11. During machining, waste material generated by the workpiece is intercepted by the filter, preventing it from entering the lathe. After machining is complete, the filter can be cleaned.
[0027] In summary, in one or more embodiments of the present application, the present application provides a plurality of adsorption holes on the surface of the adsorption table, the control component is connected to a vacuum generating device, and the workpiece to be processed is placed on the adsorption table and covered with the adsorption holes. The vacuum generating device is activated to work, so that the adsorption holes on the adsorption table are adsorbed on the workpiece to be processed, and the workpiece is fixed so that the machine tool can process the workpiece. The airway component includes a plurality of groups of air paths, and the plurality of groups of air paths are connected to the control component through switch controllers respectively. The switch controller is used to individually control the conduction or closing of the plurality of groups of air paths, and the position covering the adsorption holes can be selected according to the size of the workpiece, and the air paths corresponding to the adsorption holes can be selectively opened through the switch controller, so that the adsorption holes covered by the workpiece are adsorbed on the workpiece, and the adsorption holes not covered by the workpiece do not work, thereby avoiding the adsorption holes not covered by the workpiece from working ineffectively and causing energy waste. It can be flexibly selected according to the shape and size of the workpiece, is easy to operate, and is compatible with fixing workpieces of different shapes and sizes.
[0028] The above-described embodiments do not constitute a limitation on the scope of protection of this technical solution. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the above-described embodiments shall be included in the scope of protection of this technical solution.
Claims
1. A segmented adsorption fixture for a machine tool, characterized by: The invention comprises an adsorption platform (10), an airway component (20) installed in the adsorption platform (10), and a control component (30) arranged on one side of the adsorption platform (10), wherein a plurality of adsorption holes (11) connected to the airway component (20) are opened on the surface of the adsorption platform (10), and the airway component (20) comprises a plurality of groups of air paths, and the plurality of groups of air paths are connected to the control component (30) through switch controllers (50), respectively. The switch controller (50) is used to individually control the conduction or closing of the plurality of groups of air paths, and further comprises a vacuum generating device (40) connected to the control component (30).
2. The segmented adsorption fixture for machine tools according to claim 1, characterized in that: The plurality of groups of gas paths are divided into a first gas path (21), a second gas path (22) and a third gas path (23), and the first gas path (21), the second gas path (22) and the third gas path (23) are arranged in sequence along the length direction of the adsorption platform (10).
3. The segmented adsorption fixture for machine tools according to claim 2, characterized in that: A plurality of adsorption holes (11) are distributed at equal distances on the adsorption platform (10), and each of the adsorption holes (11) is connected to the first gas path (21), the second gas path (22), or the third gas path (23).
4. The segmented adsorption fixture for machine tools according to claim 3, characterized in that: The control assembly (30) includes a gas distribution block (31), one side of the gas distribution block (31) is provided with a first pipe (32), and the other side of the gas distribution block is provided with a plurality of second pipes (33) connected to the first pipe (32), the plurality of second pipes (33) are respectively connected to the first gas path (21), the second gas path (22) and the third gas path (23), and the switch controller (50) is provided on each of the second pipes (33).
5. The segmented adsorption fixture for machine tools according to claim 4, characterized in that: The switch controller (50) is a switch valve installed on the second pipeline (33), and the second pipeline (33) is opened or closed by rotating the switch valve.
6. The segmented adsorption fixture for machine tools according to claim 4, characterized in that: The switch controller (50) is an electromagnetic valve installed on the second pipe (33). The control component (30) also includes a controller electrically connected to the electromagnetic valve. The electromagnetic valve is controlled to open or close by the controller to make the second pipe (33) conductive or closed.
7. The segmented adsorption fixture for machine tools according to claim 4, characterized in that: The vacuum generating device (40) is connected to the first pipe (32) via a vent pipe (41).
8. The segmented adsorption fixture for machine tools according to claim 1, characterized in that: A filter screen is embedded in each of the adsorption holes (11).