Adjustable shot blasting machine

By introducing an adjustment mechanism and a recycling system for adjusting the shot blasting range into the shot blasting machine, the problems of non-adjustable angles and low speed when the shot blasting machine processes workpieces with special shapes are solved, and efficient and comprehensive workpiece processing is achieved.

CN223313782UActive Publication Date: 2025-09-09SUZHOU BOTEYA MASCH CO LTD
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Patent Information

Application Number
CN202422653184.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-09
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

When existing shot blasting machines process workpieces with special shapes, the angle at which the nozzle throws the projectiles cannot be adjusted, resulting in some parts being unable to be processed. At the same time, the rate at which the nozzle throws the projectiles is low, affecting processing efficiency.

Method used

An adjustment mechanism for adjusting the shot blasting range is adopted, which includes a first rotating shaft, a bidirectional threaded rod, a placement rack and a first motor. The motor controls the up and down movement of the shot blasting machine shell to adjust the shot range. Combined with the recycling of spiral blades and conveyor belts, the shot throwing efficiency is improved.

Benefits of technology

The shot blasting range can be adjusted according to the size of the workpiece, which improves the processing efficiency and the practicality of the device and ensures the effect of all-round treatment of the workpiece surface.

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Abstract

The utility model relates to the technical field of shot blasting machines, in particular to an adjustable shot blasting machine which comprises a processing box and an adjusting mechanism for adjusting a shot blasting range, the adjusting mechanism comprises a first rotating shaft, a bidirectional threaded rod, a placing frame and a first motor fixedly connected with the first rotating shaft; a rotating shaft of the first motor is fixedly connected with a first rotating shaft; and the first rotating shaft, the two-way threaded rod and the placing frame are linked through a first transmission belt. According to the shot blasting device, the rotating shaft of the first motor rotates forwards and backwards, so that the first rotating shaft drives the bidirectional threaded rod to rotate forwards and backwards through the first transmission belt, the two adjusting blocks drive the shot blasting device shell to move up and down, and the shot blasting range is adjusted by controlling the forward and backward rotation frequency of the rotating shaft of the first motor and adjusting the moving range of the adjusting blocks; adjustment can be conducted according to the size of a workpiece, and the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of shot blasting machines, in particular to an adjustable shot blasting machine. Background Art

[0002] Shot blasting machine refers to a casting equipment that uses high-speed projectiles thrown by shot blasting to clean or strengthen the surface of castings. The shot blasting machine can simultaneously remove sand, remove cores and clean castings. In some areas, it is also verbally called a sandblasting machine or a sandblasting machine. The shot blasting machine is a processing technology that uses a shot blasting machine to throw steel sand and steel shots at high speed onto the surface of material objects. Compared with other surface treatment technologies, it is faster and more effective, and can be used for the casting process after partial retention or stamping.

[0003] The prior art, such as the angle-adjustable shot blasting machine disclosed in patent publication number CN218837383U, includes a frame having a working chamber and an opening, the working chamber being connected to the opening, a transport member being movable and arranged at the opening, and after the transport member moves, the transport member entering the working chamber, the shot blasting machine being arranged on the frame and located in the working chamber, an angle adjustment assembly being arranged on the shot blasting machine nozzle, the angle adjustment assembly including a nozzle 1 being rotatably arranged on the shot blasting machine nozzle, a nozzle 2 being rotatably arranged on the nozzle 1, the rotation axis of the nozzle 1 intersecting with the rotation axis of the nozzle 2, a jet channel being formed between the nozzle 1 and the nozzle 2, and the jet channel being connected to the working chamber. The above technical solution solves the problem in the prior art that the angle of high-speed projectiles thrown from the chamber of the hanging shot blasting machine cannot be adjusted, resulting in some parts of workpieces with special shapes being unable to be processed.

[0004] The shot blasting machine can adjust the angle of high-speed projectiles to process various positions on the workpiece, but the speed at which the projectiles are thrown out by the nozzle is low, which can easily affect the processing efficiency.

[0005] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Utility Model Content

[0006] The purpose of the utility model is to provide an adjustable shot blasting machine which can effectively solve the above technical problems.

[0007] In order to achieve the purpose of the utility model, the following technical solution is adopted: an adjustable shot blasting machine, comprising: a processing box, an adjustment mechanism for adjusting the shot blasting range;

[0008] The adjustment mechanism includes: a first rotating shaft, a bidirectional threaded rod, a placement frame, and a first motor fixedly connected to the first rotating shaft;

[0009] The rotating shaft of the first motor is fixedly connected to the first rotating shaft; the first rotating shaft, the bidirectional threaded rod and the placement rack are linked by a first transmission belt.

[0010] Furthermore, the bidirectional threaded rod is rotatably mounted on the mounting frame, and an adjusting block is threadedly mounted on the bidirectional threaded rod.

[0011] Furthermore, the adjustment block is fixedly mounted on the shot blasting wheel, and the shot blasting wheel body inside the shot blasting wheel is fixedly connected to the mounting shaft.

[0012] Furthermore, a first bevel gear is fixedly mounted on the mounting shaft, and the first bevel gear is meshed with the second bevel gear.

[0013] Furthermore, the second bevel gear is slidably mounted on the first rotating shaft, and the second bevel gear is rotatably mounted on the mounting plate.

[0014] Furthermore, the mounting plate is fixedly mounted on the mounting shaft.

[0015] Compared with the prior art, the present invention has the following beneficial effects: the present invention provides an adjustable shot blasting machine, which drives the bidirectional threaded rod to rotate forward and reverse through the first transmission belt by the forward and reverse rotation of the rotating shaft of the first motor, and the two adjustment blocks drive the shot blasting machine housing to move up and down. By controlling the forward and reverse frequency of the rotating shaft of the first motor, the moving range of the adjustment block is adjusted, and then the size of the shot blasting range is adjusted. It can be adjusted according to the size of the workpiece, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.

[0017] Figure 1 The utility model is a structural schematic diagram of an adjustable shot blasting machine.

[0018] Figure 2 The utility model is a schematic diagram of the internal structure of an adjustable shot blasting machine.

[0019] Figure 3 It is a structural diagram of the adjustment mechanism in the utility model.

[0020] Figure 4 It is a structural diagram of the circulation mechanism in the utility model.

[0021] Figure 5 It is a partial cross-sectional structural diagram of the adjustment mechanism of the utility model.

[0022] In the figure: 1. Processing box; 2. Box door; 3. Collecting hopper; 4. Electric push rod; 5. Moving block; 6. First transmission belt; 7. First rotating shaft; 8. First motor; 9. First bevel gear; 10. Second bevel gear; 11. Placement rack; 12. Second transmission belt; 13. Spiral blade; 14. Second rotating shaft; 15. Second motor; 16. Mounting frame; 17. Shot blaster housing; 18. Discharge frame; 19. Loading hopper; 20. Conveyor belt; 21. Discharge pipe; 22. Buffer plate; 23. Shot blaster body; 24. Mounting shaft; 25. Mounting plate; 26. Mounting rack; 27. Bidirectional threaded rod; 28. Adjustment block. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the embodiments described are some embodiments of the present invention, not all embodiments.

[0024] In the description of the present invention, it should be understood that the terms "center", "transverse", "longitudinal", "front", "back", "left", "right", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present invention. When a mechanism is referred to as being "fixed to" another mechanism, it may be directly on the other mechanism or there may also be a centered mechanism. When a mechanism is considered to be "connected to" another mechanism, it may be directly connected to the other mechanism or there may be a centered mechanism at the same time. When a mechanism is considered to be "set on" another mechanism, it may be directly set on the other mechanism or there may be a centered mechanism at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0025] like Figures 1 to 5 As shown, the utility model is an adjustable shot blasting machine, comprising: a processing box 1, an adjustment mechanism for adjusting the shot blasting range, and a circulation mechanism for recycling the projectiles.

[0026] A collecting bucket 3 is fixedly installed at the bottom of the processing box 1; and a box door 2 is rotatably installed on the processing box 1.

[0027] The adjusting mechanism includes: a first rotating shaft 7, a bidirectional threaded rod 27, a placement rack 11, and a first motor 8 fixedly connected to the first rotating shaft 7; the first motor 8 is fixedly mounted on the outer wall of the processing box 1 through a support plate; the rotating shaft of the first motor 8 is fixedly connected to the first rotating shaft 7; the first rotating shaft 7 is rotatably mounted on the support plate, and the support plate is fixedly mounted on the processing box 1; the first rotating shaft 7, the bidirectional threaded rod 27, and the placement rack 11 are linked by a first transmission belt 6; the bidirectional threaded rod 27 is rotatably mounted on the mounting rack 26, and an adjusting block 28 is threadedly mounted on the bidirectional threaded rod 27; the adjusting block 28 is fixedly mounted on the shot blasting wheel, and the shot blasting wheel is composed of a shot blasting wheel shell 17 and a shot blasting wheel main body 23, and the shot blasting wheel main body is rotatably mounted inside the shot blasting wheel shell 17 body 23; the interior of the shot blasting machine housing 17 is communicated with the interior of the processing box 1; a discharge pipe 21 is fixedly connected to one side of the shot blasting machine housing 17, and the discharge pipe 21 is communicated with the interior of the shot blasting machine body 23; the other side of the shot blasting machine housing 17 rotates and passes through the mounting shaft 24 fixedly connected to the shot blasting machine body 23; a first bevel gear 9 is fixedly mounted on the mounting shaft 24, and the first bevel gear 9 is meshed with the second bevel gear 10; the second bevel gear 10 is slidably mounted on the first rotating shaft 7, and the second bevel gear 10 is rotatably mounted on the mounting plate 25; the second bevel gear 10 is slidably mounted on the first rotating shaft 7; the second bevel gear 10 is rotatably mounted on the mounting plate 25; the second bevel gear 10 slides up and down on the first rotating shaft 7 and is driven to rotate by the first rotating shaft 7.

[0028] By the forward and reverse rotation of the rotating shaft of the first motor 8, the first rotating shaft 7 drives the bidirectional threaded rod 27 to rotate forward and reverse through the first transmission belt 6, and the two adjusting blocks 28 drive the shot blasting machine housing 17 to move up and down. By controlling the forward and reverse frequency of the rotating shaft of the first motor 8, the moving range of the adjusting block 28 is adjusted, and then the size of the shot blasting range is adjusted, which can be adjusted according to the size of the workpiece to improve the practicality of the device; in the prior art, the range of shot blasting can cover the surface of the workpiece by adjusting the angle of the nozzle, but the rate at which the shot is thrown by the nozzle is low, the processing efficiency is low, and the practicality is insufficient; therefore, the shot is ejected by the shot blasting machine that can move up and down, and the shot blasting range is increased. At the same time, it can be adjusted according to the size of the workpiece, thereby increasing the practicality of the shot blasting machine.

[0029] The circulation mechanism includes: a spiral blade 13, a conveyor belt 20, and a second motor 15; the rotating shaft of the second motor 15 is fixedly connected to the second rotating shaft 14, and the second rotating shaft is linked to the central shaft through the second transmission belt 12; the second rotating shaft 14; the spiral blade 13 is fixedly mounted on the central shaft, and the spiral blade 13 is located in the groove at the bottom of the collecting bucket 3; the conveyor belt 20 is located in the mounting frame 16, and the conveyor belt 20 is driven to run by the second rotating shaft 14; the mounting frame 16 is fixedly mounted on the processing box 1; the second motor 15 is fixedly mounted on the outer wall of the mounting frame 16; the upper hopper 19 is evenly fixedly mounted on the conveyor belt 20; a connected discharge frame 18 is fixedly mounted on one side of the top of the mounting frame 16; the bottom of the discharge frame 18 is fixedly connected to a discharge pipe 21, and the discharge pipe 21 is connected to the inside of the discharge frame 18; a buffer plate 22 is fixedly mounted on the top of the discharge pipe 21, and the buffer plate 22 is evenly provided with through holes through which the projectiles can pass.

[0030] A rectangular groove is provided on the top of the processing box 1, in which a moving block 5 is slidably installed; the moving block 5 is fixedly connected to an electric push rod 4, which is fixedly installed on the top of the processing box 1; the placement rack 11 is rotatably installed on the moving block 5.

[0031] Working principle:

[0032] The workpiece is hung on the placement rack 11, and the electric push rod 4 pulls the moving block 5 to slide into the processing box 1; start the first motor 8 and the second motor 15, and adjust the forward and reverse frequency of the rotating shaft of the first motor 8 according to the size of the workpiece; the rotating shaft of the first motor 8 drives the first rotating shaft 7 to rotate, and the first rotating shaft 7 drives the first bevel gear 9 to rotate through the second bevel gear 10, and the first bevel gear 9 drives the installation shaft 24 to rotate, and the installation shaft 24 drives the shot blasting machine body 23 to work, throws the projectile, and processes the workpiece; at the same time, the rotating shaft of the second motor 15 drives the second rotating shaft 14 to rotate, and the second rotating shaft 14 drives the central shaft to rotate through the second transmission belt 12, and the central shaft drives the spiral blade 13 to rotate, and the spiral blade 13 pushes the projectile falling into the collecting bucket 3 into the installation frame 16, and the second rotating shaft 14 belt The conveyor belt 20 is driven to run, and the conveyor belt 20 drives the upper hopper 19 to catch the projectiles and transport them upward. When the upper hopper 19 descends, the projectiles are scattered into the discharge frame 18, and the projectiles then enter the shot blasting machine body through the discharge pipe 21, and the projectiles are recycled; at the same time, the first rotating shaft 7 drives the placement rack 11 and the bidirectional threaded rod 27 to rotate through the transmission belt, and the placement rack 11 drives the workpiece to rotate, which is convenient for the projectile to grind the workpiece in all directions. The forward and reverse rotation of the bidirectional threaded rod 27 causes the adjustment block 28 to drive the shot blasting machine housing 17 to move up and down. The shot blasting outlet cross-section on the shot blasting machine housing 17 is larger, which improves the efficiency of projectile throwing and improves processing efficiency. The moving range of the shot blasting machine housing 17 is controlled by the forward and reverse frequency of the rotating shaft of the first motor 8, which can be adjusted according to the size of the workpiece to improve the practicality of the device.

[0033] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology. It will not be described in detail here. The content not described in detail in this specification belongs to the existing technology known to professional and technical personnel in this field.

[0034] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all such improvements and changes should fall within the scope of protection of the claims attached to this utility model.

Claims

1. An adjustable shot blasting machine, characterized in that: include: Processing box (1), an adjustment mechanism for adjusting the shot blasting range; The adjustment mechanism comprises: a first rotating shaft (7), a bidirectional threaded rod (27), a placement rack (11), and a first motor (8) fixedly connected to the first rotating shaft (7); The rotating shaft of the first motor (8) is fixedly connected to the first rotating shaft (7); the first rotating shaft (7), the bidirectional threaded rod (27), and the placement rack (11) are linked via a first transmission belt (6).

2. The adjustable shot blasting machine according to claim 1, characterized in that: The bidirectional threaded rod (27) is rotatably mounted on the mounting frame (26), and an adjusting block (28) is threadedly mounted on the bidirectional threaded rod (27).

3. An adjustable shot blasting machine according to claim 2, characterized in that: The regulating block (28) is fixedly mounted on the shot blasting machine, and the shot blasting machine body (23) inside the shot blasting machine is fixedly connected to the mounting shaft (24).

4. An adjustable shot blasting machine according to claim 3, characterized in that: A first bevel gear (9) is fixedly mounted on the mounting shaft (24), and the first bevel gear (9) is meshed with a second bevel gear (10).

5. The adjustable shot blasting machine according to claim 4, characterized in that: The second bevel gear (10) is slidably mounted on the first rotating shaft (7), and the second bevel gear (10) is rotatably mounted on the mounting plate (25).

6. The adjustable shot blasting machine according to claim 5, characterized in that: The mounting plate (25) is fixedly mounted on the mounting shaft (24).

Citation Information

Patent Citations

  • An angle-adjustable shot blasting machine

    CN218837383U