Automatic batching device for modified plastic processing

The design of the storage box and screening system of the modified plastic processing device solves the problems of bridging and low work efficiency during the unloading process, and achieves smooth unloading and efficient batching.

CN223314225UActive Publication Date: 2025-09-09SICHUAN SHENGXIN NEW ENERGY CO LTD
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Patent Information

Application Number
CN202422769230.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-09
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

The existing modified plastic processing equipment separates the material preparation and screening processes from the batching device, resulting in low work efficiency and the bridging phenomenon that is prone to occur during the material feeding process, affecting normal material feeding.

Method used

The design of the storage box, the first V-shaped funnel, the conveying pipe, the second rotating shaft and the rotating rod is adopted to avoid bridging of raw materials during the unloading process; the screening box, the screening plate, the feeding channel, the round tube, the servo motor, the fourth rotating shaft, the rotating roller and the material trough are combined to achieve the simultaneous screening and dosing of raw materials.

Benefits of technology

It avoids the blockage of raw materials during the unloading process, improves the work efficiency, ensures smooth unloading, and reduces the working time by carrying out the screening process and the batching at the same time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic batching device for modified plastic processing, which relates to the technical field of plastic processing and comprises a mixing tank, a first motor is mounted on the upper surface of the mixing tank, a first rotating shaft is fixedly connected to the output end of the first motor, and a stirring rod is fixedly connected to the outer surface of the lower portion of the first rotating shaft. A discharging valve is installed on the lower surface of the mixing tank, a first V-shaped funnel is installed below the storage box, a screening box is fixedly connected to the upper surface of a second V-shaped funnel, a material groove is formed in the surface of the rotating roller, a feeding opening is formed in the upper surface of the mixing tank, and the feeding opening communicates with a feeding channel; through the arrangement of the material storage box, the first V-shaped funnel, the conveying pipe, the second rotating shaft and the rotating rod, the purpose of preventing raw materials from being blocked in the discharging process is achieved, and through the arrangement of the screening box, the screening plate, the feeding channel, the round pipe, the servo motor, the fourth rotating shaft, the rotating roller and the material groove, the purpose of improving the working efficiency is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic processing, in particular to an automatic batching device for processing modified plastics. Background Art

[0002] Modified plastics refer to plastic products that are modified on the basis of general plastics and engineering plastics through filling, blending, reinforcement and other methods to improve the flame retardancy, strength, impact resistance, toughness and other properties. The modified plastic parts can not only achieve the strength properties of some steel, but also have a series of advantages such as light weight, rich colors and easy molding.

[0003] An automatic batching device for modified plastic processing disclosed in the Chinese utility model patent application disclosure CN217514295U, although the device described in the application can use a rotating rod to drive the stirring blade to uniformly stir the mixed material in the batching barrel, while stirring the mixed material, it can also synchronously make the mixed material move relative to each other in the batching barrel, and make the lower layer of material continuously flip to the upper layer, further improving the batching quality and preventing the occurrence of material stratification or material coagulation when standing still. However, during the batching process, the staff is required to prepare different amounts of engineering plastic particles and ensure that the size of these particles is qualified to avoid uneven mixing of particles of different sizes after melting. However, the preparation and screening processes are carried out separately from the batching device, making the processing process more complicated and greatly reducing the work efficiency. There is a disadvantage of low work efficiency. In addition, during the unloading process, if the materials in the storage box are unloaded too quickly, it is easy to cause bridging at the unloading port, making it impossible to unload normally, and there is a disadvantage of easy bridging during unloading. Utility Model Content

[0004] (1) Technical problems solved

[0005] In view of the deficiencies in the prior art, the present invention provides an automatic batching device for processing modified plastics, which solves the problems raised in the above-mentioned background technology.

[0006] (2) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic batching device for modified plastic processing, comprising a mixing tank, wherein a first motor is installed on the upper surface of the mixing tank, an output end of the first motor is fixedly connected to a first rotating shaft, an outer surface of a lower portion of the first rotating shaft is fixedly connected to a stirring rod, a discharge valve is installed on the lower surface of the mixing tank, a supporting leg is provided on the outer side of the mixing tank, a material storage box is fixedly connected above the supporting leg, a first V-shaped funnel is installed below the material storage box, a conveying pipe is installed on the lower surface of the first V-shaped funnel, a second motor is installed on the side of the first V-shaped funnel, an output end of the second motor is fixedly connected to a second rotating shaft, and an outer surface of the second rotating shaft is fixedly connected to A rotating rod is connected, and a third motor is installed on the side of the conveying pipe. The output end of the third motor is fixedly connected to the third rotating shaft, and the outer surface of the third rotating shaft is fixedly connected to the auger blade. A feed pipe is provided on the lower surface of the other side of the conveying pipe, and the upper surface of the mixing tank is fixedly connected to the feed channel. A circular tube is provided in the middle of the feed channel, and the upper surface of the feed channel is fixedly connected to the second V-shaped funnel. The upper surface of the second V-shaped funnel is fixedly connected to the screening box, and a circular groove is provided inside the circular tube. The end face of the circular groove is rotatably connected to the fourth rotating shaft through a bearing. The outer surface of the fourth rotating shaft is fixedly connected to a rotating roller, and a material trough is provided on the surface of the rotating roller. A feed port is provided on the upper surface of the mixing tank, and the feed port is connected to the feed channel.

[0008] Optionally, bearings are provided at the connection between both ends of the second rotating shaft and the first V-shaped funnel, the number of rotating rods is several and distributed in an array, and the second rotating shaft and the rotating rods are arranged perpendicular to the third rotating shaft.

[0009] Optionally, bearings are provided at the connections between both ends of the third rotating shaft and the conveying pipe, and the lower end of the feed pipe is provided in the screening box.

[0010] Optionally, the inner surface of the screening box is fixedly connected to a fixed block, the upper surface of the fixed block is fixedly connected to a spring, the other end of the spring is fixedly connected to a screening plate, the number of fixed blocks and springs are four, and the rectangular array is distributed on the inner side of the screening box.

[0011] Optionally, a fourth motor is installed on the outer surface of the screening box, the output end of the fourth motor passes through the side of the screening box, and a bearing is provided at the penetration point, the output end of the fourth motor is fixedly connected to a cam, and the cam abuts against the lower surface of the screening plate.

[0012] Optionally, a collecting box is installed on the side of the screening box, a through slot is provided at the connection between the screening box and the collecting box, and the left end of the screening plate is arranged at the through slot.

[0013] Optionally, a servo motor is installed on the outer surface of the circular tube, and the output end of the servo motor is fixedly connected to a fourth rotating shaft, and the number of material troughs is two.

[0014] Optionally, the number of the storage boxes is three, and they are distributed in a circular array around the mixing tank.

[0015] The utility model provides an automatic batching device for modified plastic processing, which has the following beneficial effects:

[0016] 1. This automatic batching device for modified plastic processing, through the arrangement of a storage box, a first V-shaped funnel, a conveying pipe, a second rotating shaft and a rotating rod, enables the automatic batching device for modified plastic processing to avoid bridging of raw materials during automatic unloading, avoids bridging of raw materials caused by unloading too quickly, and thus makes unloading smoother, thereby achieving the purpose of avoiding blockage of raw materials during the unloading process.

[0017] 2. This automatic batching device for modified plastic processing, through the arrangement of a screening box, a screening plate, a feeding channel, a round tube, a servo motor, a fourth rotating shaft, a rotating roller and a material trough, makes this automatic batching device for modified plastic processing have the effect of facilitating batching and playing a role in facilitating the control of the discharge amount. At the same time, the device can screen the raw materials and perform the screening process and batching of the raw materials at the same time, thereby greatly reducing the working time and achieving the purpose of improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the side cross-section of the utility model;

[0020] Figure 3 For this utility model Figure 2 Schematic diagram of the structure at A in the middle;

[0021] Figure 4 For this utility model Figure 2 Schematic diagram of the structure at B in the middle;

[0022] Figure 5 For this utility model Figure 4 Schematic diagram of the structure at C in the middle;

[0023] Figure 6 It is a structural schematic diagram of a partial cross-section of the rotating roller of the utility model from the side.

[0024] In the figure: 1. mixing tank; 2. first motor; 3. first rotating shaft; 4. stirring rod; 5. discharge valve; 6. supporting leg; 7. storage box; 8. first V-shaped funnel; 9. conveying pipe; 901, feeding pipe; 10. second motor; 11. second rotating shaft; 12. rotating rod; 13. third motor; 14. third rotating shaft; 15. auger blade; 16. screening box; 17. screening plate; 18. fixing block; 19. spring; 20. fourth motor; 21. cam; 22. collecting box; 23. through groove; 24. second V-shaped funnel; 25. feeding channel; 26. round tube; 27. round groove; 28. servo motor; 29. ​​fourth rotating shaft; 30. rotating roller; 31. trough; 32. feeding port. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0026] Example 1

[0027] See also Figures 1 to 4The utility model provides a technical solution: an automatic batching device for modified plastic processing, comprising a mixing tank 1, a first motor 2 is mounted on the upper surface of the mixing tank 1, an output end of the first motor 2 is fixedly connected to a first rotating shaft 3, an outer surface of the lower portion of the first rotating shaft 3 is fixedly connected to a stirring rod 4, a discharge valve 5 is mounted on the lower surface of the mixing tank 1, a supporting leg 6 is provided on the outer side of the mixing tank 1, a storage box 7 is fixedly connected above the supporting leg 6, a first V-shaped funnel 8 is mounted below the storage box 7, a conveying pipe 9 is mounted on the lower surface of the first V-shaped funnel 8, a second motor 10 is mounted on the side of the first V-shaped funnel 8, an output end of the second motor 10 is fixedly connected to a second rotating shaft 11, an outer surface of the second rotating shaft 11 is fixedly connected to a rotating rod 12, a third motor 13 is mounted on the side of the conveying pipe 9, an output end of the third motor 13 is fixedly connected to a third rotating shaft 14, Bearings are provided at the connection between the two ends of the second rotating shaft 11 and the first V-shaped funnel 8. The number of rotating rods 12 is several and distributed in an array. The second rotating shaft 11 and the rotating rod 12 are arranged in a vertical direction relative to the third rotating shaft 14. The outer surface of the third rotating shaft 14 is fixedly connected to the auger blade 15. The lower surface of the other side of the conveying pipe 9 is provided with a feed pipe 901. The upper surface of the mixing tank 1 is fixedly connected to the feed channel 25. The middle of the feed channel 25 is provided with a circular tube 26. The upper surface of the feed channel 25 is fixedly connected to the second V-shaped funnel. 24. The upper surface of the second V-shaped funnel 24 is fixedly connected to the screening box 16. Bearings are provided at the connection between the two ends of the third rotating shaft 14 and the conveying pipe 9. The lower end of the feed pipe 901 is arranged in the screening box 16. A circular groove 27 is provided inside the circular tube 26. The end face of the circular groove 27 is rotatably connected to the fourth rotating shaft 29 through a bearing. The outer surface of the fourth rotating shaft 29 is fixedly connected to a rotating roller 30. A material trough 31 is provided on the surface of the rotating roller 30. A feed port 32 is provided on the upper surface of the mixing tank 1. The feed port 32 is connected to the feed channel 25.

[0028] In order to avoid the blockage of raw materials during the unloading process, each raw material that needs to be mixed is stored in the storage box 7 during use. During the unloading process, the raw materials in the storage box 7 enter the conveying pipe 9 through the first V-shaped funnel 8, and the second motor 10 and the third motor 13 are turned on. The third motor 13 drives the third rotating shaft 14 and the auger blade 15 to rotate. As the auger blade 15 rotates, the raw materials are conveyed to the right, so that the raw materials are discharged from the feeding pipe 901 at the bottom of the other side of the conveying pipe 9, and the raw materials are then passed through the screening box 16 and the auger blade. 15 and the screening box 16 enter the mixing tank 1, turn on the first motor 2, and drive the first rotating shaft 3 and the stirring rod 4 to rotate by the first motor 2 to mix and proportion a variety of raw materials. When the raw materials in the storage box 7 of the device enter the conveying pipe 9 from the first V-shaped funnel 8, the second rotating shaft 11 and the rotating rod 12 are driven to rotate under the action of the second motor 10, so that the raw materials there can flow, avoiding the bridging phenomenon of the raw materials caused by too fast feeding, thereby making the feeding smoother and achieving the purpose of avoiding the blockage of the raw materials during the feeding process.

[0029] Example 2

[0030] See also Figure 1 、 Figure 2 、 Figure 4 、 Figure 5 and Figure 6The utility model provides a technical solution: an automatic batching device for modified plastic processing, wherein a third motor 13 is installed on the side of the conveying pipe 9, and the output end of the third motor 13 is fixedly connected to the third rotating shaft 14, and bearings are provided at the connection points between the two ends of the third rotating shaft 14 and the conveying pipe 9, and the lower end of the feed pipe 901 is arranged in the screening box 16, and the inner surface of the screening box 16 is fixedly connected to a fixed block 18, and the upper surface of the fixed block 18 is fixedly connected to a spring 19, and the other end of the spring 19 is fixedly connected to a screening plate 17, and the number of the fixed block 18 and the spring 19 are both four, and the rectangular array is distributed on the inner side of the screening box 16, and a fourth motor 20 is installed on the outer surface of the screening box 16, and the output end of the fourth motor 20 passes through the side of the screening box 16, and a bearing is provided at the penetration point, and the output end of the fourth motor 20 is fixedly connected to a cam 21, which abuts against the lower surface of the screening plate 17, and a collecting box 22 is installed on the side of the screening box 16 A through slot 23 is provided at the connection between the screening box 16 and the collecting box 22. The left end of the screening plate 17 is set at the through slot 23. The outer surface of the third rotating shaft 14 is fixedly connected to the auger blade 15. The lower surface of the other side of the conveying pipe 9 is provided with a feeding pipe 901. The upper surface of the mixing tank 1 is fixedly connected to the feeding channel 25. A circular tube 26 is provided in the middle of the feeding channel 25. The upper surface of the feeding channel 25 is fixedly connected to the second V-shaped funnel 24. The upper surface of the second V-shaped funnel 24 is fixedly connected to the screening box 16. A circular groove 27 is provided inside the circular tube 26. The end surface of the circular groove 27 is rotatably connected to the fourth rotating shaft 29 through a bearing. The outer surface of the fourth rotating shaft 29 is fixedly connected to the rotating roller 30. The surface of the rotating roller 30 is provided with a material trough 31. A servo motor 28 is installed on the outer surface of the circular tube 26, and the output end of the servo motor 28 is fixedly connected to the fourth rotating shaft 29. There are two material troughs 31, and a feed port 32 is opened on the upper surface of the mixing tank 1. The feed port 32 is connected to the feed channel 25. There are three storage boxes 7, and the circular array is distributed around the mixing tank 1.

[0031] In order to achieve the purpose of improving work efficiency, when in use, referring to Example 1, after the raw material enters the screening box 16 through the feed pipe 901, it falls on the surface of the screening plate 17. Under the action of the fourth motor 20, the fourth motor 20 drives the cam 21 to rotate, and the cam 21 abuts against the lower surface of the screening plate 17. As the cam 21 rotates, the screening plate 17 is driven to vibrate up and down. During the vibration process, the spring 19 is repeatedly stretched, and the raw material falling on the upper surface of the screening plate 17, under vibration, the raw material of unqualified size rolls down on the other side and enters through the through slot 23. The raw materials are fed into the collecting box 22, which collects the unqualified raw materials. The qualified raw materials pass through the screening plate 17 and fall into the feeding channel 25. The staff controls the servo motor 28 through the PLC controller, so that the servo motor 28 drives the fourth rotating shaft 29 to rotate, and then the surface trough 31 of the rotating roller 30 rotates to the position just above. At this time, the raw materials that fall through the screening plate 17 pass through the second V-shaped funnel 24 and the feeding channel 25 and slide into the trough 31. When the trough 31 is full, the third motor 13 is turned off to stop feeding. The servo motor 28 rotates, and the servo motor 28 drives the rotating roller 30 to rotate. The excess raw material protruding from the circular groove 27 in the material trough 31 is scraped off, and the excess raw material remains in the feeding channel 25 above the rotating roller 30. When the material trough 31 on the other side of the rotating roller 30 rotates to the top, the raw material in the feeding channel 25 falls into the material trough 31, and then the third motor 13 is turned on to discharge the material again to fill the material trough 31. This process is repeated. When the material trough 31 rotates to the bottom, the raw material enters the mixing tank 1 through the feeding port 32. The rotation of the output end of the servo motor 28 is controlled by a PLC controller. According to the ingredient list and the storage volume of the material trough 31, the number of revolutions of the rotating roller 30 is accurately controlled, thereby controlling the amount of raw materials falling into the material troughs 31 in the mixing tank 1. Similarly, the remaining raw materials are added to the mixing tank 1 in the same way, thereby facilitating the control of the amount of material discharged. At the same time, the device can perform the screening process and the ingredient dosage of the raw materials simultaneously by screening the raw materials, thereby greatly reducing the working time and achieving the purpose of improving work efficiency.

[0032] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic batching device for modified plastic processing, comprising a mixing tank, characterized in that: The upper surface of the mixing tank is equipped with a first motor, the output end of the first motor is fixedly connected to the first rotating shaft, the outer surface of the lower part of the first rotating shaft is fixedly connected to the stirring rod, the lower surface of the mixing tank is equipped with a discharge valve, the outer side of the mixing tank is provided with a supporting leg, the upper part of the supporting leg is fixedly connected to the storage box, the lower part of the storage box is equipped with a first V-shaped funnel, the lower surface of the first V-shaped funnel is equipped with a conveying pipe, the side of the first V-shaped funnel is equipped with a second motor, the output end of the second motor is fixedly connected to the second rotating shaft, the outer surface of the second rotating shaft is fixedly connected to the rotating rod, the side of the conveying pipe is equipped with a third motor, and the third motor The output end is fixedly connected to the third rotating shaft, the outer surface of the third rotating shaft is fixedly connected to the auger blade, the lower surface of the other side of the conveying pipe is provided with a feed pipe, the upper surface of the mixing tank is fixedly connected to the feed channel, the middle of the feed channel is provided with a circular tube, the upper surface of the feed channel is fixedly connected to the second V-shaped funnel, the upper surface of the second V-shaped funnel is fixedly connected to the screening box, the inside of the circular tube is provided with a circular groove, the end surface of the circular groove is rotatably connected to the fourth rotating shaft through a bearing, the outer surface of the fourth rotating shaft is fixedly connected to a rotating roller, the surface of the rotating roller is provided with a material trough, the upper surface of the mixing tank is provided with a feed port, and the feed port is communicated with the feed channel.

2. The automatic batching device for modified plastic processing according to claim 1, characterized in that: Bearings are provided at the connection points between both ends of the second rotating shaft and the first V-shaped funnel. There are several rotating rods distributed in an array. The second rotating shaft and the rotating rods are arranged perpendicular to the third rotating shaft.

3. The automatic batching device for modified plastic processing according to claim 1, characterized in that: Bearings are provided at the connection points between the two ends of the third rotating shaft and the conveying pipe, and the lower end of the feed pipe is arranged in the screening box.

4. The automatic batching device for modified plastic processing according to claim 1, characterized in that: The inner surface of the screening box is fixedly connected to a fixed block, the upper surface of the fixed block is fixedly connected to a spring, the other end of the spring is fixedly connected to a screening plate, the number of fixed blocks and springs are four, and the rectangular array is distributed on the inner side of the screening box.

5. The automatic batching device for modified plastic processing according to claim 4, characterized in that: A fourth motor is installed on the outer surface of the screening box, the output end of the fourth motor passes through the side of the screening box, and a bearing is provided at the penetration point, the output end of the fourth motor is fixedly connected to a cam, and the cam abuts against the lower surface of the screening plate.

6. The automatic batching device for modified plastic processing according to claim 4, characterized in that: A collecting box is installed on the side of the screening box, a through slot is provided at the connection between the screening box and the collecting box, and the left end of the screening plate is arranged at the through slot.

7. The automatic batching device for modified plastic processing according to claim 1, characterized in that: A servo motor is installed on the outer surface of the circular tube, and the output end of the servo motor is fixedly connected to the fourth rotating shaft. There are two material troughs.

8. The automatic batching device for modified plastic processing according to claim 1, characterized in that: There are three storage boxes, which are distributed in a circular array around the mixing tank.

Citation Information

Patent Citations

  • Automatic batching device for modified plastic processing

    CN217514295U