Plastic particle manufacturing equipment

Abstract

The utility model discloses plastic particle manufacturing equipment and belongs to the field of particle manufacturing, the plastic particle manufacturing equipment comprises a base and a cleaning bin, a motor is fixedly mounted on the outer side of the base, a power output shaft of the motor is fixedly connected with a transmission wheel, the outer edge of the transmission wheel is sleeved with a transmission belt, and a feeding bin is fixedly mounted at the top of the cleaning bin; two spiral blades are symmetrically and rotationally connected to the inner wall of the cleaning bin; the two spiral blades can rotate synchronously to stir materials fed into the inner cavity of the cleaning bin, so that dust and other pollutants on the surface of plastic are removed, it is guaranteed that the plastic entering the melt extrusion bin is clean and free of pollution, the thoroughness of cleaning is guaranteed, and the quality of recycled plastic particles is guaranteed; meanwhile, the waste plastic treatment efficiency is improved, the time period from waste materials to finished products is shortened, the energy consumption is remarkably reduced, the carbon emission is reduced, and the concept of green production is met.

Description

Technical Field

[0001] The present application relates to the field of particle manufacturing technology, and in particular to a plastic particle manufacturing device. Background Art

[0002] With the increasing awareness of environmental protection and the increasing scarcity of resources, plastic recycling has become one of the focuses of global attention. As the basic raw materials of various plastic products, the quality of plastic particles in the production process directly affects the performance of the final product.

[0003] Currently, in order to improve the recycling rate of waste plastics, existing technologies provide several solutions. The first is the physical crushing method, which uses mechanical force to crush waste plastics into fine particles. This method is simple and easy to use, but the size of the crushed particles is uneven and easily mixed with impurities, which reduces the quality of the finished product. The second is the chemical dissolution method, which uses a specific solvent to dissolve the waste plastics and then solidify them into a shape. Although this method can produce relatively pure particles, it is expensive and there is a risk of environmental pollution. The third is the pyrolysis and gasification method, which uses high temperature to decompose waste plastics into low-molecular compounds, and then obtains plastic particles through processes such as condensation. This method can effectively remove harmful substances in plastics, but the equipment is complex and difficult to maintain, making it unsuitable for small businesses.

[0004] These traditional treatment methods generally have problems of high energy consumption and low efficiency. Especially when dealing with large amounts of waste plastics, it is difficult to achieve a balance between economy and environmental friendliness. In addition, due to the lack of effective cleaning measures, the recycled plastic particles are often of unstable quality, affecting subsequent processing and applications. Utility Model Content

[0005] In view of the deficiencies of the prior art, the present invention provides a plastic particle manufacturing device, which overcomes the deficiencies of the prior art and aims to solve the problems in the background technology.

[0006] In order to achieve the above-mentioned purpose, the present application adopts the following technical solution: a plastic particle manufacturing equipment, comprising a base and a cleaning bin, a motor is fixedly installed on the outside of the base, the power output shaft of the motor is fixedly connected to a transmission wheel, the outer edge of the transmission wheel is sleeved with a transmission belt, a feeding bin is fixedly installed on the top of the cleaning bin, the inner wall of the cleaning bin is symmetrically rotatably connected to two spiral blades, one end of the outer side of the spiral blade is fixedly connected to the power output shaft of motor one, the inner wall of the cleaning bin is fixedly connected to the melt extrusion bin through a transfer pipe, the inner wall of the melt extrusion bin is rotatably connected to a screw, a die head is fixedly installed on the side of the melt extrusion bin away from the motor, a cooling water trough is fixedly installed on the side of the melt extrusion bin close to the die head, a positioning frame is fixedly installed on the outside of the cooling water trough through two symmetrically arranged fixing frames, a motor two is fixedly installed on the outside of the positioning frame, the power output shaft of the motor two is fixedly connected to a screw, the outer edge of the screw is threadedly connected to a slider, the bottom of the slider is fixedly connected to an electric telescopic rod, the output shaft of the electric telescopic rod is fixedly connected to a cutting knife, and a heating plate is fixedly installed at the bottom of the cleaning bin.

[0007] As a preferred embodiment, gears are fixedly installed on the outer edges of the two spiral blades close to motor 1, and the two gears are engaged with each other. A bracket is fixedly installed on the outer side of the delivery bin, and the side of motor 1 away from the power output shaft is fixedly connected to the inner wall of the bracket.

[0008] By adopting the above technical solution, when the motor drives the spiral blade to rotate, the rotational force can be transmitted to the other spiral blade by using one gear in conjunction with another gear, so that the two spiral blades can rotate synchronously to stir the material put into the inner cavity of the cleaning chamber, which is used to remove dust and other contaminants on the surface of the plastic, ensure that the plastic entering the melt extrusion chamber is clean and pollution-free, and ensure its thorough cleaning.

[0009] As a preferred embodiment, one end of the screw rod close to the motor is also fixedly connected to a transmission wheel, and the transmission belt is sleeved on the outer edges of the two transmission wheels.

[0010] By adopting the above technical solution, the transmission belt and the transmission wheel can be used to transmit the rotational force of the motor to the screw, and the friction heat generated by the rotation of the screw can fully melt the plastic, and then form a continuous plastic strip through the die head.

[0011] As a preferred embodiment, the cutting knife is arranged above the inner wall of the cooling water trough, the inner wall of the positioning frame is provided with a slide groove, and a limiting ring is fixedly installed on the inner wall of the slide groove, the end of the screw rod away from motor 2 is rotatably connected to the inner wall of the limiting ring, and the slider is slidably connected to the inner wall of the slide groove.

[0012] By adopting the above technical solution, the limiting ring can be used to limit the screw rod during rotation, thereby ensuring the stability of the screw rod during rotation, and ensuring that it will not easily shift or swing in position during rotation. At the same time, it can drive the slider to slide stably on the inner wall of the slide groove, thereby realizing the adjustment of the cutting knife position.

[0013] As a preferred embodiment, a support seat is fixedly installed on the top of the base, and the melt extrusion chamber is arranged on the inner wall of the support seat.

[0014] By adopting the above technical solution, the support seat can be used to support and position the melt extrusion chamber, ensuring that the inner cavity of the melt extrusion chamber will not shake easily when it is fully loaded with plastic, and ensuring the stability of the screw during operation.

[0015] As a preferred embodiment, a plurality of pressure relief pipes are fixedly installed on the outer edge of the melt extrusion chamber, and one end of the pressure relief pipe away from the melt extrusion chamber is threadedly connected to the sealing cap.

[0016] By adopting the above technical solution, the removable sealing cap can discharge the gas generated in the inner cavity of the melt extrusion chamber to the outside, thereby reducing the pressure in the inner cavity of the melt extrusion chamber.

[0017] As a preferred embodiment, the inner wall of the transfer pipe is provided with a solenoid valve, the screw is made of stainless steel, the cutting knife is made of high-speed steel, the bottom of the cleaning chamber is fixedly connected to a water outlet pipe, and a control valve is installed on the outer edge of the water outlet pipe.

[0018] By adopting the above technical solution, the solenoid valve can be opened to release the plastic cleaned in the inner cavity of the cleaning chamber into the inner cavity of the melt extrusion chamber, and water and plastic will not enter the interior at will during cleaning. The screw made of stainless steel has good wear resistance and anti-adhesion properties, and is suitable for long-term continuous operation. The cutting knife made of high-speed steel has high hardness and sharp cutting edge, which ensures cutting efficiency while extending service life. By opening the control valve, the cleaned water can be discharged to the outside through the outlet pipe, thereby improving the efficiency of the heating plate in drying the plastic in the inner cavity of the cleaning chamber.

[0019] As a preferred embodiment, a protective cover is fixedly installed on the outer side of the melt extrusion chamber, and the transmission belt and the transmission wheel are both arranged in the inner cavity of the protective cover.

[0020] By adopting the above technical solution, the protective cover can be used to protect the transmission wheel and transmission belt, ensuring that they are not directly exposed to the outside and will not come into contact with the workers' bodies during operation, thereby improving safety.

[0021] Beneficial effects of this application:

[0022] 1. This plastic pellet manufacturing equipment can stir the material put into the inner cavity of the cleaning chamber through two spiral blades that can rotate synchronously, which is used to remove dust and other pollutants on the surface of the plastic, ensure that the plastic entering the melt extrusion chamber is clean and pollution-free, ensure its thoroughness of cleaning, and ensure the quality of the recycled plastic pellets. At the same time, it improves the efficiency of waste plastic processing, shortens the time cycle from waste to finished products, and significantly reduces energy consumption and carbon emissions, which is in line with the concept of green production.

[0023] 2. This plastic granule manufacturing equipment drives the screw to rotate by driving motor 2, and then uses the slider to drive the electric telescopic rod and cutting knife to move their positions, thereby facilitating the cutting of plastic strips into different lengths. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall structure of this application;

[0025] Figure 2 This is a schematic diagram of the cleaning chamber structure of this application;

[0026] Figure 3 This is a schematic diagram of the cross-sectional structure of the melt extrusion chamber of this application;

[0027] Figure 4 This is a schematic diagram of the die structure of this application;

[0028] Figure 5 This is a schematic diagram of the cross-sectional structure of the positioning frame of this application.

[0029] Numbers in the figure: 1. Base; 2. Cleaning chamber; 3. Feeding chamber; 4. Spiral blade; 5. Motor 1; 6. Gear; 7. Bracket; 8. Water outlet pipe; 9. Heating plate; 10. Transfer pipe; 11. Melt extrusion chamber; 12. Motor; 13. Drive wheel; 14. Drive belt; 15. Screw; 16. Die head; 17. Cooling water trough; 18. Fixed frame; 19. Positioning frame; 20. Motor 2; 21. Screw; 22. Slider; 23. Electric telescopic rod; 24. Cutting knife; 25. Pressure relief pipe. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.

[0031] Reference Figure 1-5, a plastic particle manufacturing equipment, including a base 1 and a cleaning bin 2, a motor 12 is fixedly installed on the outside of the base 1, the power output shaft of the motor 12 is fixedly connected to a transmission wheel 13, the outer edge of the transmission wheel 13 is sleeved with a transmission belt 14, a feeding bin 3 is fixedly installed on the top of the cleaning bin 2, the inner wall of the cleaning bin 2 is symmetrically connected to two spiral blades 4, one end of the outer side of the spiral blade 4 is fixedly connected to the power output shaft of the motor 15, the inner wall of the cleaning bin 2 is fixedly connected to the melt extrusion bin 11 through the transfer pipe 10, the inner wall of the melt extrusion bin 11 is rotatably connected to the screw 15, the melt extrusion bin 11 A die head 16 is fixedly installed on the side away from the motor 12, and a cooling water trough 17 is fixedly installed on the side of the melt extrusion chamber 11 close to the die head 16. A positioning frame 19 is fixedly installed on the outside of the cooling water trough 17 through two symmetrically arranged fixing frames 18. A motor 20 is fixedly installed on the outside of the positioning frame 19. The power output shaft of the motor 20 is fixedly connected to a screw rod 21. The outer edge of the screw rod 21 is threadedly connected to a slider 22. The bottom of the slider 22 is fixedly connected to an electric telescopic rod 23. The output shaft of the electric telescopic rod 23 is fixedly connected to a cutting knife 24. A heating plate 9 is fixedly installed on the bottom of the cleaning chamber 2.

[0032] See Figure 2 , the outer edges of the two spiral blades 4 close to the motor 1 5 are fixedly mounted with gears 6, and the two gears 6 are meshed with each other. A bracket 7 is fixedly mounted on the outside of the delivery bin 3, and the side of the motor 1 5 away from the power output shaft is fixedly connected to the inner wall of the bracket 7, so that the motor 1 5 drives the spiral blades 4 to rotate. The rotational force can be transmitted to the other spiral blade 4 by using one gear 6 in conjunction with another gear 6, so that the two spiral blades 4 can rotate synchronously to stir the material delivered to the inner cavity of the cleaning bin 2, which is used to remove dust and other contaminants on the surface of the plastic, ensure that the plastic entering the melt extrusion bin 11 is clean and pollution-free, and ensure its thorough cleaning.

[0033] See Figure 3 The end of the screw 15 close to the motor 12 is also fixedly connected to the transmission wheel 13, and the transmission belt 14 is sleeved on the outer edges of the two transmission wheels 13, so that the transmission belt 14 can cooperate with the transmission wheel 13 to transmit the rotational force of the motor 12 to the screw 15, and then the friction heat generated by the rotation of the screw 15 can make the plastic fully melt, and then pass through the die head 16 to form a continuous plastic strip.

[0034] See Figure 5The cutting knife 24 is arranged above the inner wall of the cooling water trough 17, and a slide groove is opened on the inner wall of the positioning frame 19, and a limit ring is fixedly installed on the inner wall of the slide groove. The end of the screw rod 21 away from the motor 2 20 is rotatably connected to the inner wall of the limit ring, and the slider 22 is slidably connected to the inner wall of the slide groove, so that the limit ring can limit the screw rod 21 during rotation, thereby ensuring the stability of the screw rod 21 during rotation, and thus ensuring that it will not easily deviate and swing in position during rotation. At the same time, it can drive the slider 22 to slide stably on the inner wall of the slide groove, thereby realizing the adjustment of the position of the cutting knife 24.

[0035] See Figure 4 A support base is fixedly installed on the top of the base 1, and the melt extrusion chamber 11 is arranged on the inner wall of the support base, so that the support base can be used to support and position the melt extrusion chamber 11, ensuring that the inner cavity of the melt extrusion chamber 11 will not shake easily when it is fully loaded with plastic, and ensuring the stability of the screw 15 during operation.

[0036] See Figure 1 and Figure 2 Several pressure relief pipes 25 are fixedly installed on the outer edge of the melt extrusion chamber 11. The end of the pressure relief pipe 25 away from the melt extrusion chamber 11 is threadedly connected to the sealing cap, so that the sealing cap can be removed to discharge the gas generated in the inner cavity of the melt extrusion chamber 11 to the outside, thereby reducing the pressure in the inner cavity of the melt extrusion chamber 11.

[0037] See Figure 1 The inner wall of the transfer pipe 10 is provided with a solenoid valve, the screw 15 is made of stainless steel, and the cutting knife 24 is made of high-speed steel. The bottom of the cleaning chamber 2 is fixedly connected to the water outlet pipe 8, and the outer edge of the water outlet pipe 8 is installed with a control valve, so that the solenoid valve can be opened to put the plastic cleaned in the inner cavity of the cleaning chamber 2 into the inner cavity of the melt extrusion chamber 11, and water and plastic will not enter the interior at will during cleaning. The screw 15 made of stainless steel has good wear resistance and anti-adhesion properties, which is suitable for long-term continuous operation. The cutting knife 24 made of high-speed steel has high hardness and sharp cutting edge, which ensures cutting efficiency while extending service life. By opening the control valve, the cleaned water can be discharged to the outside through the water outlet pipe 8, thereby improving the efficiency of the heating plate 9 in drying the plastic in the inner cavity of the cleaning chamber 2.

[0038] See Figure 2 and Figure 3 A protective cover is fixedly installed on the outside of the melt extrusion chamber 11, and the transmission belt 14 and the transmission wheel 13 are both arranged in the inner cavity of the protective cover, so that the protective cover can be used to protect the transmission wheel 13 and the transmission belt 14, ensuring that they will not be directly exposed to the outside, and thus will not come into contact with the body of the staff during the operation, thereby improving safety.

[0039] Working principle: First, waste plastic is fed into the inner cavity of the cleaning chamber 2 through the feeding chamber 3, and then the motor 15 is driven to drive the spiral blade 4 to rotate. A gear 6 can be used to cooperate with another gear 6 to transmit the rotational force to the other spiral blade 4, so that the two spiral blades 4 can rotate synchronously to stir the material fed into the inner cavity of the cleaning chamber 2, which is used to remove dust and other pollutants on the surface of the plastic, ensure that the plastic entering the melt extrusion chamber 11 is clean and pollution-free, and ensure its thorough cleaning. Then monitor the operating status of the two spiral blades 4 in the cleaning chamber 2, and adjust the parameters when necessary to ensure the cleaning quality and dryness. Drying effect, when the plastic is cleaned and dried in the inner cavity of the cleaning chamber 2, the transfer pipe 10 can be used to smoothly transport the plastic to the melt extrusion chamber 11, closely observe the melting situation, and adjust the heating temperature and the speed of the screw 15 in time. After the plastic strip is extruded from the die head 16, it is immediately immersed in the cooling water tank 17. After it is completely cooled, the electric telescopic rod 23 is started to drive the cutting knife 24 to move downward to cut it into small segments of a specified length. The screw 21 is driven to rotate by the driving motor 20, and then the slider 22 can be used to drive the electric telescopic rod 23 and the cutting knife 24 to move their positions, so as to facilitate cutting the plastic strips into different lengths.

[0040] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "two ends," "one end," "the other end," and the like, indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0041] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" may refer to a fixed connection, a detachable connection, or an integral connection; it may refer to a mechanical connection or an electrical connection; it may refer to a direct connection or an indirect connection through an intermediate medium; it may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0042] The present invention has been described above with reference to specific embodiments. However, those skilled in the art should understand that these descriptions are merely illustrative and are not intended to limit the scope of protection of the present invention. Those skilled in the art may make various modifications and variations to the present invention based on the spirit and principles of the present invention, and such modifications and variations are also within the scope of the present invention.

Claims

1. A plastic granule manufacturing device, comprising a base (1) and a cleaning chamber (2), characterized in that: A motor (12) is fixedly mounted on the outside of the base (1), the power output shaft of the motor (12) is fixedly connected to a transmission wheel (13), the outer edge of the transmission wheel (13) is sleeved with a transmission belt (14), a delivery bin (3) is fixedly mounted on the top of the cleaning bin (2), the inner wall of the cleaning bin (2) is symmetrically rotatably connected to two spiral blades (4), one end of the outer side of the spiral blade (4) is fixedly connected to the power output shaft of motor 1 (5), the inner wall of the cleaning bin (2) is fixedly connected to the melt extrusion bin (11) through a transfer pipe (10), the inner wall of the melt extrusion bin (11) is rotatably connected to a screw (15), and the side of the melt extrusion bin (11) away from the motor (12) is fixed. A die head (16) is installed, and a cooling water trough (17) is fixedly installed on one side of the melt extrusion chamber (11) close to the die head (16), and a positioning frame (19) is fixedly installed on the outer side of the cooling water trough (17) through two symmetrically arranged fixing frames (18), and a motor 2 (20) is fixedly installed on the outer side of the positioning frame (19), and the power output shaft of the motor 2 (20) is fixedly connected to a screw rod (21), and the outer edge of the screw rod (21) is threadedly connected to a slider (22), and the bottom of the slider (22) is fixedly connected to an electric telescopic rod (23), and the output shaft of the electric telescopic rod (23) is fixedly connected to a cutting knife (24), and a heating plate (9) is fixedly installed at the bottom of the cleaning chamber (2).

2. A plastic particle manufacturing equipment according to claim 1, characterized in that, Gears (6) are fixedly mounted on the outer edges of the ends of the two spiral blades (4) close to the motor 1 (5), and the two gears (6) are meshed with each other. A bracket (7) is fixedly mounted on the outer side of the delivery bin (3), and the side of the motor 1 (5) away from the power output shaft is fixedly connected to the inner wall of the bracket (7).

3. A plastic particle manufacturing equipment according to claim 1, characterized in that, One end of the screw rod (15) close to the motor (12) is also fixedly connected to a transmission wheel (13), and the transmission belt (14) is sleeved on the outer edges of the two transmission wheels (13).

4. A plastic particle manufacturing equipment according to claim 1, characterized in that, The cutting knife (24) is arranged above the inner wall of the cooling water trough (17), the inner wall of the positioning frame (19) is provided with a slide groove, and a limit ring is fixedly installed on the inner wall of the slide groove, the end of the screw rod (21) away from the motor 2 (20) is rotatably connected to the inner wall of the limit ring, and the slider (22) is slidably connected to the inner wall of the slide groove.

5. The plastic particle manufacturing equipment according to claim 1, characterized in that: A support seat is fixedly mounted on the top of the base (1), and the melt extrusion chamber (11) is arranged on the inner wall of the support seat.

6. The plastic particle manufacturing equipment according to claim 1, characterized in that: A plurality of pressure relief pipes (25) are fixedly mounted on the outer edge of the melt extrusion chamber (11), and one end of the pressure relief pipe (25) away from the melt extrusion chamber (11) is threadedly connected to a sealing cap.

7. The plastic particle manufacturing equipment according to claim 1, characterized in that: The inner wall of the transfer pipe (10) is provided with a solenoid valve, the screw (15) is made of stainless steel, the cutting blade (24) is made of high-speed steel, and the bottom of the cleaning chamber (2) is fixedly connected to a water outlet pipe (8), and a control valve is installed on the outer edge of the water outlet pipe (8).

8. The plastic particle manufacturing equipment according to claim 1, characterized in that: A protective cover is fixedly mounted on the outside of the melt extrusion chamber (11), and the transmission belt (14) and the transmission wheel (13) are both arranged in the inner cavity of the protective cover.

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