Tool for feeding of ultrasonic welding machine
By designing a tooling for feeding ultrasonic welding machines, precise centering and stable stacking of welding materials are achieved, solving the problems of inaccurate positioning and low efficiency of traditional feeding methods, and improving welding quality and production efficiency.
Patent Information
- Application Number
- CN202422467853.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-12
AI Technical Summary
Traditional manual or fixed fixture feeding methods have problems with inaccurate positioning, low efficiency, and prone to errors in ultrasonic welding, resulting in poor welding joints, cosmetic defects, or performance degradation.
A tooling for feeding ultrasonic welding machines was designed, which included a base plate, a fixed seat, a mounting seat, an adjusting rod, a sliding block, a baffle and a centering chuck. Through threaded connection and crank operation, precise centering and stable stacking of welding materials were achieved, ensuring that the materials accurately reached the preset welding position.
It improves welding accuracy and stability, reduces the difficulty of manual operation, improves production efficiency, reduces welding defects, adapts to the welding needs of materials of different shapes and materials, and improves welding quality and product performance.
Smart Images

Figure CN223314481U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultrasonic welding machines, and more specifically to a tooling for feeding ultrasonic welding machines. Background Art
[0002] Ultrasonic welding is a method for securing the outer membrane of a filter element. The materials to be welded are stacked with an overlap of 5 to 6 mm, then placed under the welding head. Ultrasonic waveguides are used to secure the materials. During ultrasonic welding, the precise positioning of the materials is crucial to weld quality.
[0003] Traditional manual or fixed fixture feeding methods have problems such as inaccurate positioning, low efficiency, and easy errors, which often lead to poor welding joints, appearance defects or performance degradation. Therefore, a new technical solution is needed to solve this problem. Utility Model Content
[0004] The purpose of the utility model is to provide a tool for feeding ultrasonic welding machines, which solves the problems of inaccurate positioning, low efficiency, and easy errors in traditional manual or fixed fixture feeding methods, which often lead to poor welding joints, appearance defects or performance degradation.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: A tool for feeding an ultrasonic welding machine, comprising: a base plate, two groups of fixed seats are provided on the upper part of the base plate and the fixed seats are fixedly connected to the base plate, a mounting seat is provided on the upper part of the fixed seat and the mounting seat is fixedly connected to the fixed seat, an adjusting rod is provided between the mounting seats and a sliding block is provided on the surface of the adjusting rod, one end of the adjusting rod extends to the outside of the mounting seat and is installed with a crank handle, a baffle is provided at the lower part of the sliding block and welding material is provided between the baffles, a centering chuck is provided at the lower part of the fixed plate and the centering chuck consists of a first centering head and a second centering head, and the welding parts of the welding material are respectively located on the inner sides of the first centering head and the second centering head.
[0006] As a preferred embodiment of the present invention, the adjusting rod is a screw structure with bidirectional threads and the sliding block is threadedly connected to the adjusting rod.
[0007] As a preferred embodiment of the present invention, the first centering head and the second centering head are arranged in a stacked mirror image.
[0008] As a preferred embodiment of the present invention, a limiting rod is provided between the mounting seats and the limiting rod passes through and is fixedly connected between the sliding block and the mounting seats.
[0009] As a preferred embodiment of the present invention, the inner side of the baffle is arranged in a semi-arc structure.
[0010] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0011] The utility model is provided with two sets of fixing seats on the upper part of the base plate, and the fixing seats are fixedly connected to the base plate, a mounting seat is provided on the upper part of the fixing seat, and the mounting seat is fixedly connected to the fixing seat, an adjusting rod is provided between the mounting seats, and a sliding block is provided on the surface of the adjusting rod, one end of the adjusting rod extends to the outside of the mounting seat and is installed with a crank, the adjusting rod is a screw structure with two-way threads, and the sliding block is threadedly connected to the adjusting rod, and the adjusting rod can be driven to rotate by turning the crank, so that the sliding blocks move toward each other synchronously, a baffle is provided at the lower part of the sliding block, and welding materials are provided between the baffles, and the centering operation of the materials is realized by the relative movement of the sliding blocks, and a centering The chuck and the centering chuck are composed of a first centering head and a second centering head, which are arranged in a stacked mirror image. The welding points of the welding materials are respectively located on the inner side of the first centering head and the second centering head, so that the welding materials can accurately reach the preset welding position according to the stacking requirements and maintain a stable stacking state. The tooling significantly improves welding accuracy and stability, reduces welding defects caused by material position deviation, is simple and convenient to operate, reduces manual operation difficulty and labor intensity, improves production efficiency, has strong adaptability, and can meet the welding needs of materials of different shapes, sizes and materials. Through precise positioning technology, it ensures that the materials are in the best stacking position before welding, thereby improving welding quality and product performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0013] Figure 2 This is a side structural diagram of the centering chuck of the present invention.
[0014] In the figure: 1. Base plate; 2. Fixed seat; 3. Mounting seat; 4. Adjusting rod; 5. Crank handle; 6. Limiting rod; 7. Sliding block; 8. Fixed plate; 9. Centering chuck; 10. Welding material; 11. Baffle; 12. First centering head; 13. Second centering head. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0016] See also Figure 1-2The utility model provides a technical solution: a tool for feeding an ultrasonic welding machine, comprising: a base plate 1, two sets of fixing seats 2 are provided on the upper part of the base plate 1, and the fixing seats 2 are fixedly connected to the base plate 1, a mounting seat 3 is provided on the upper part of the fixing seat 2, and the mounting seat 3 is fixedly connected to the fixing seat 2, an adjusting rod 4 is provided between the mounting seats 3, and a sliding block 7 is provided on the surface of the adjusting rod 4, one end of the adjusting rod 4 extends to the outside of the mounting seat 3 and is installed with a crank 5, a baffle 11 is provided at the lower part of the sliding block 7, and welding material is provided between the baffles 11. 10, a centering chuck 9 is provided at the lower part of the fixing plate 8 and the centering chuck 9 is composed of a first centering head 12 and a second centering head 13, the welding parts of the welding material 10 are respectively located on the inner sides of the first centering head 12 and the second centering head 13, two sets of fixing seats 2 are provided on the upper part of the bottom plate 1 and the fixing seats 2 are fixedly connected to the bottom plate 1, a mounting seat 3 is provided on the upper part of the fixing seat 2 and the mounting seat 3 is fixedly connected to the fixing seat 2, an adjusting rod 4 is provided between the mounting seats 3 and a sliding block 7 is provided on the surface of the adjusting rod 4, one end of the adjusting rod 4 extends to the outside of the mounting seat 3 and is installed Equipped with a crank 5, the adjusting rod 4 is a screw structure with a two-way thread and the sliding block 7 is threadedly connected to the adjusting rod 4. By turning the crank 5, the adjusting rod 4 can be driven to rotate, so that the sliding blocks 7 move toward each other synchronously. A baffle 11 is provided at the lower part of the sliding block 7 and welding materials 10 are provided between the baffles 11. The centering operation of the material is achieved by the relative movement of the sliding blocks 7. At the same time, a centering chuck 9 is provided at the lower part of the fixed plate 8 and the centering chuck 9 consists of a first centering head 12 and a second centering head 13. The first centering head 12 and the second centering head 13 are stacked and mirrored. The welding The welding points of the material 10 are respectively located on the inner sides of the first pair of centering heads 12 and the second pair of centering heads 13, so that the welding material 10 can accurately reach the preset welding position according to the stacking requirements and maintain a stable stacking state. The tooling significantly improves the welding accuracy and stability, reduces welding defects caused by material position deviation, is simple and convenient to operate, reduces the difficulty and labor intensity of manual operation, improves production efficiency, has strong adaptability, and can meet the welding needs of materials of different shapes, sizes and materials. Through precise positioning technology, it ensures that the material is in the best stacking position before welding, thereby improving welding quality and product performance.
[0017] Further improvements, such as Figure 1 As shown: the adjusting rod 4 is a screw structure with bidirectional threads and the sliding block 7 is threadedly connected to the adjusting rod 4. This setting can realize bidirectional synchronous movement of the sliding block 7.
[0018] Further improvements, such as Figure 2 As shown, the first pair of centering heads 12 and the second pair of centering heads 13 are arranged in a stacked mirror image. This arrangement can enable the welding material 10 to accurately reach the preset welding position according to the stacking requirements and maintain a stable stacking state.
[0019] Further improvements, such as Figure 1 As shown: a limiting rod 6 is provided between the mounting seats 3 and the limiting rod 6 passes through the sliding block 7 and is fixedly connected to the mounting seat 3. This arrangement ensures the stability of the movement of the sliding block 7.
[0020] Further improvements, such as Figure 1 As shown, the inner side of the baffle 11 is arranged in a semi-arc structure, which reduces damage to the welding material 10.
[0021] The utility model is provided with two groups of fixing seats 2 on the upper part of the base plate 1, and the fixing seats 2 are fixedly connected to the base plate 1, a mounting seat 3 is provided on the upper part of the fixing seat 2, and the mounting seat 3 is fixedly connected to the fixing seat 2, an adjusting rod 4 is provided between the mounting seats 3, and a sliding block 7 is provided on the surface of the adjusting rod 4, one end of the adjusting rod 4 extends to the outside of the mounting seat 3 and is installed with a crank 5, the adjusting rod 4 is a screw structure with a two-way thread and the sliding block 7 is threadedly connected to the adjusting rod 4, and the adjusting rod 4 can be driven to rotate by turning the crank 5, so that the sliding blocks 7 move toward each other synchronously, a baffle 11 is provided at the lower part of the sliding block 7, and welding material 10 is provided between the baffles 11, and the centering operation of the material is realized by the relative movement of the sliding block 7, and at the lower part of the fixed plate 8 A centering chuck 9 is provided and the centering chuck 9 consists of a first centering head 12 and a second centering head 13. The first centering head 12 and the second centering head 13 are arranged in a stacked mirror image. The welding points of the welding material 10 are respectively located on the inner sides of the first centering head 12 and the second centering head 13, so that the welding material 10 can accurately reach the preset welding position according to the stacking requirements and maintain a stable stacking state. The tooling significantly improves welding accuracy and stability, reduces welding defects caused by material position deviation, is simple and convenient to operate, reduces manual operation difficulty and labor intensity, improves production efficiency, has strong adaptability, and can meet the welding needs of materials of different shapes, sizes and materials. Through precise positioning technology, it ensures that the material is in the best stacking position before welding, thereby improving welding quality and product performance.
[0022] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from all perspectives, the embodiments should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims, not the foregoing description, and it is intended that all variations that come within the meaning and range of equivalents of the claims be included within the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.
[0023] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which can be mechanical connection or electrical connection, or internal communication between two components, or direct connection. "Up", "down", "left", "right", etc. are only used to indicate relative position relationships. When the absolute position of the object being described changes, the relative position relationship may change.
[0024] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A tool for feeding an ultrasonic welding machine, characterized by: include: A base plate (1) is provided with two groups of fixed seats (2) on the upper part of the base plate (1), and the fixed seats (2) and the base plate (1) are fixedly connected; a mounting seat (3) is provided on the upper part of the fixed seat (2), and the mounting seat (3) and the fixed seat (2) are fixedly connected; an adjusting rod (4) is provided between the mounting seats (3), and a sliding block (7) is provided on the surface of the adjusting rod (4); one end of the adjusting rod (4) extends to the outside of the mounting seat (3) and is installed with a crank (5); a baffle (11) is provided at the lower part of the sliding block (7), and welding material (10) is provided between the baffles (11); a centering chuck (9) is provided at the lower part of the fixed plate (8), and the centering chuck (9) consists of a first centering head (12) and a second centering head (13); the welding parts of the welding material (10) are respectively located on the inner sides of the first centering head (12) and the second centering head (13).
2. The tooling for feeding an ultrasonic welding machine according to claim 1, characterized in that: The adjusting rod (4) is a screw structure with bidirectional threads, and the sliding block (7) is threadedly connected to the adjusting rod (4).
3. The tooling for feeding an ultrasonic welding machine according to claim 1, characterized in that: The first pair of centering heads (12) and the second pair of centering heads (13) are arranged in a stacked mirror image.
4. The tooling for feeding an ultrasonic welding machine according to claim 1, characterized in that: A limiting rod (6) is provided between the mounting seats (3), and the limiting rod (6) passes through the sliding block (7) and is fixedly connected to the mounting seats (3).
5. The tooling for feeding an ultrasonic welding machine according to claim 1, characterized in that: The inner side of the baffle (11) is arranged in a semi-arc-shaped structure.