Ultrasonic welding window structure convenient to observe
By using a hinged window and PTET sealing strip in the window structure of the ultrasonic welding machine, combined with an automatic cleaning device, the problems of dirty windows and insufficient sealing performance are solved, achieving efficient observation and welding quality assurance.
Patent Information
- Application Number
- CN202422760063.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-13
AI Technical Summary
The window on the top of the ultrasonic welding machine is easily dirty during long-term use, affecting observation, and insufficient sealing performance may cause dust to enter the machine and affect the welding quality.
An ultrasonically welded window structure has been designed to facilitate observation. It features a hinged window and fixing strips, combined with a PTET sealing strip to enhance sealing performance. The window is secured with a snap and lock. An internal cleaning device automatically cleans the window using a roller and cleaning cloth.
It effectively prevents dust and foreign matter from entering the machine, ensures welding quality, and facilitates observation, thereby improving welding efficiency and equipment maintenance convenience.
Smart Images

Figure CN223314485U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to an ultrasonic welding window structure which is convenient for observation. Background Art
[0002] Ultrasonic welding uses an ultrasonic generator to convert 50 / 60 Hz current into 15, 20, 30, or 40 kHz electrical energy. This high-frequency electrical energy is converted back into mechanical motion at the same frequency by a transducer. This motion is then transmitted to the welding head via a variable amplitude horn assembly. The welding head transmits the received vibration energy to the joint of the workpieces to be welded, where it is converted into heat through friction, melting the plastic. Ultrasonic welding can be used not only to weld hard thermoplastics but also to process fabrics and films. Ultrasonic plastic welding offers fast welding speeds, high weld strength, and excellent sealing properties. Compared to traditional welding or bonding processes, it is cost-effective, clean, pollution-free, and does not damage the workpiece. However, the viewing window on the top of the ultrasonic welding machine can become dirty over time due to dust and other issues, obstructing viewing. Furthermore, if the seal between the frame and the window is not adequate, dust can enter the ultrasonic welding machine, potentially affecting weld quality. Utility Model Content
[0003] The purpose of the utility model is to provide an ultrasonic welding window structure that is easy to observe, so as to solve the problems existing in the above-mentioned prior art.
[0004] The above technical objectives of the present invention are achieved through the following technical solutions:
[0005] An ultrasonic welding window structure for easy observation includes an ultrasonic welding machine body, and a plurality of observation windows are provided at the top of the ultrasonic welding machine body. The observation windows include a frame, a first fixing bar, a second fixing bar, a first window and a second window. The first fixing bar is fixedly installed on one side of the frame, and the second fixing bar is fixedly installed on the other side of the frame. The first fixing bar and the second fixing bar are arranged opposite to each other. The first window is hingedly fixed to the first fixing bar, and the second window is hingedly fixed to the second fixing bar. The first window and the second window cooperate with each other to completely enclose the interior of the frame, and the surfaces where the first window and the second window contact each other are provided with sealing strips that cooperate with each other.
[0006] By adopting the above technical solution, the hinged and fixed first window and the first fixing strip have sufficient connection strength and can be conveniently opened and closed when needed. However, correspondingly, their sealing performance is insufficient. By arranging a sealing strip on the contact surface of the first window and the second window, the overall sealing performance of the ultrasonic welding device can be further improved when the two windows are closed, thereby preventing dust and foreign matter from entering the interior of the machine and ensuring the welding quality.
[0007] In a further embodiment, a groove is provided on one side of the first window close to the second window, a buckle is provided in the groove, and a corresponding lock is provided on the second window, which is used to cooperate with the buckle to lock the first window and the second window.
[0008] By adopting the above technical solution, after the first window and the second window are closed, the first window and the second window can be locked by the buckle in the first window and the lock head of the corresponding buckle on the second window.
[0009] In a further embodiment, a cleaning device for cleaning the observation window is provided inside the ultrasonic welding machine body.
[0010] By adopting the above technical solution, due to long-term use and during the welding process, the observation window may be adsorbed by dust and other stains, thereby affecting the observation effect. If the lock and window are opened for manual cleaning, on the one hand, the efficiency is low because of the size of the window, which makes cleaning inconvenient. On the other hand, after the window is opened, more pollutants may enter the interior of the device. Therefore, a cleaning device is provided inside the welding machine body to ensure the cleanliness of the observation window and prevent the interior of the device from being contaminated.
[0011] In a further embodiment, the cleaning device includes a linear drive guide rail, a roller and a drive motor, the drive motor is fixedly mounted on a slider of the linear drive guide rail, the roller is fixedly connected to the output shaft of the drive motor via a coupling, a densely covered cleaning cloth strip is bonded and fixed to the surface of the roller, and a curled edge is provided on the end of the cleaning cloth strip away from the roller.
[0012] By adopting the above technical solution, the linear drive guide rail and the drive motor can cooperate with each other, so that the roller can reciprocate along the slider on the guide rail, and the output shaft of the drive motor is fixed to the roller through a coupling to drive the roller to rotate. The cleaning cloth strips on the surface of the roller can enhance its cleaning ability and make the cleaning effect better.
[0013] In a further embodiment, the sealing strip is made of PTET material.
[0014] By adopting the above technical solution, the PTET material has good elasticity, heat resistance and corrosion resistance, and can effectively complete sealing and fixation.
[0015] In a further embodiment, a water channel is provided inside the drum, and a plurality of water channel outlets are provided on the surface of the drum.
[0016] By adopting the above technical solution, the water outlets on the surface of the drum are evenly arranged, ensuring that the water content that can be dipped onto each cleaning cloth strip during rotation is similar, thereby making the cleaning effect stable and preventing the problem of any area being not clean enough, providing better visual conditions for observing welding.
[0017] Beneficial effects:
[0018] 1. The first window and the first fixing strip fixed by the hinge have sufficient connection strength and can be opened and closed conveniently when needed. However, their sealing performance is insufficient. By providing a sealing strip on the contact surface of the first window and the second window, the overall sealing performance of the ultrasonic welding device can be further improved when the two windows are closed, thereby preventing dust and foreign matter from entering the interior of the machine and ensuring the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is an overall schematic diagram of an ultrasonic welding window structure that is convenient for observation in the utility model;
[0020] Figure 2 This is a schematic diagram of the internal structure of a cleaning device in an ultrasonic welding window structure that is easy to observe in the utility model;
[0021] Figure 3 It is a structural schematic diagram for embodying the cleaning device of the present utility model.
[0022] In the figure, 1. Ultrasonic welding machine body; 2. Observation window; 21. Frame; 22. First fixing strip; 23. Second fixing strip; 24. First window; 25. Second window; 3. Sealing strip; 4. Buckle; 5. Lock; 6. Cleaning device; 61. Linear drive guide; 62. Roller; 63. Drive motor; 7. Cleaning cloth. DETAILED DESCRIPTION
[0023] The present invention will be described in further detail below with reference to the accompanying drawings.
[0024] The same parts are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the attached Figure 1In the description, the terms "bottom" and "top," "inner" and "outer" refer to directions toward or away from a particular component geometry, respectively. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of technical features indicated. Thus, features defined as "first" or "second" may explicitly or implicitly include one or more of such features. Throughout this specification, "plurality" means two or more, unless otherwise specifically defined in terms of the center's direction.
[0025] Example:
[0026] like Figure 1-Figure 3 As shown, an ultrasonic welding window structure for easy observation includes an ultrasonic welding machine body 1, a plurality of observation windows 2 are provided on the top of the ultrasonic welding machine body 1, the observation window 2 includes a frame 21, a first fixing bar 22, a second fixing bar 23, a first window 24 and a second window 25, the first fixing bar 22 is fixedly installed on one side of the frame 21, the second fixing bar 23 is fixedly installed on the other side of the frame 21, and the first fixing bar 22 and the second fixing bar 23 are arranged opposite to each other, the first window 24 is hingedly fixed to the first fixing bar 22, the second window 25 is hingedly fixed to the second fixing bar 23, the first window 24 and the second window 25 cooperate with each other to completely enclose the interior of the frame 21, and the first window 24 and the second window 25 are mutually fixed. The contact surface is provided with a sealing strip 3 that cooperates with each other. The sealing strip 3 is made of PTET material. A groove is provided on the side of the first window 24 close to the second window 25, and a buckle 4 is provided in the groove. A corresponding lock head 5 is provided on the second window 25. The lock head 5 is used to cooperate with the buckle 4 to lock the first window 24 and the second window 25. Through the cooperation of the first fixing strip 22 and the first window 24, the second fixing strip 23 and the second window 25, the window can be completely and tightly enclosed inside the frame 21. At the same time, the PTET material sealing strip 3 between the first window 24 and the second window 25 can also enhance the overall sealing of the device, and finally the observation window 2 is fixed by locking the buckle 4 and the lock head 5 so that it will not be opened.
[0027] like Figure 1-Figure 3As shown, a cleaning device 6 for cleaning the observation window 2 is provided inside the ultrasonic welding machine body 1, and the cleaning device 6 includes a linear drive guide rail 61, a roller 62 and a drive motor 63. The drive motor 63 is fixedly mounted on the slider of the linear drive guide rail 61, and the roller 62 is fixedly connected to the output shaft of the drive motor 63 through a coupling. A dense cleaning cloth strip 7 is bonded and fixed to the surface of the roller 62, and a curling edge is provided at the end of the cleaning cloth strip 7 away from the roller 62. A water channel is provided inside the roller 62, and a plurality of water channel outlets are provided on the surface of the roller 62. Through the roller 62 and the cleaning cloth strip 7 bonded to the roller 62, the roller 62 can be made to clean the inner side of the observation window 2 back and forth along the running direction of the slider on the linear guide rail, eliminating the inconvenience of manual cleaning. Through the multiple water channel outlets on the roller 62, the cleaning force applied to the inner side of the observation window 2 can be made consistent, and no separate stains or dirty spots will appear, thereby avoiding the subsequent impact on the observation during the operation of the welding device body.
[0028] Specific implementation process: A through groove for accommodating an observation window is provided on the body of the ultrasonic welding machine, and a frame is fixedly installed in the through groove. The window is hinged on a fixing bar, and the fixing bar is fixedly installed on one side of the frame. The overall sealing of the window is achieved through the fixing bar and the window, and between the first window and the second window, a PTET material sealing strip that cooperates with each other is provided to enhance the overall sealing of the window, and the window is sealed by a buckle provided on the first window and a lock provided on the second window. In addition, a cleaning device is provided inside the welding machine body, and the inner side of the window is cleaned by the roller on the linear guide slider to prevent dust and other stains from affecting the line of sight during welding. The roller is driven by a drive motor and is also provided with a cleaning cloth strip and a water outlet, which effectively enhances the cleaning strength and effect.
[0029] In the embodiments disclosed in this utility model, the terms "installed," "connected," "connected," and "fixed" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; "connected" can mean a direct connection or an indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in the embodiments disclosed in this utility model based on specific circumstances.
[0030] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims
1. An ultrasonic welding window structure for easy observation, comprising an ultrasonic welding machine body (1), characterized in that: A plurality of observation windows (2) are provided at the top of the ultrasonic welding machine body (1), and the observation windows (2) include a frame (21), a first fixing bar (22), a second fixing bar (23), a first window (24) and a second window (25), wherein the first fixing bar (22) is fixedly mounted on one side of the frame (21), and the second fixing bar (23) is fixedly mounted on the other side of the frame (21), and the first fixing bar (22) and the second fixing bar (23) are arranged opposite to each other, the first window (24) is hingedly fixed to the first fixing bar (22), and the second window (25) is hingedly fixed to the second fixing bar (23), and the first window (24) and the second window (25) cooperate with each other to completely enclose the interior of the frame (21), and the surfaces where the first window (24) and the second window (25) contact each other are provided with sealing strips (3) that cooperate with each other.
2. The ultrasonic welding window structure for easy observation according to claim 1, characterized in that: A groove is provided on one side of the first window (24) close to the second window (25), a buckle (4) is provided in the groove, and a corresponding lock head (5) is provided on the second window (25), and the lock head (5) is used to cooperate with the buckle (4) to lock the first window (24) and the second window (25).
3. The ultrasonic welding window structure for easy observation according to claim 1, characterized in that: A cleaning device (6) for cleaning the observation window (2) is provided inside the ultrasonic welding machine body (1).
4. The ultrasonic welding window structure for easy observation according to claim 3, characterized in that: The cleaning device (6) comprises a linear drive guide rail (61), a roller (62) and a drive motor (63); the drive motor (63) is fixedly mounted on a slider of the linear drive guide rail (61); the roller (62) is fixedly connected to the output shaft of the drive motor (63) via a coupling; a densely covered cleaning cloth strip (7) is bonded and fixed to the surface of the roller (62); and a curling edge is provided on one end of the cleaning cloth strip (7) away from the roller (62).
5. The ultrasonic welding window structure for easy observation according to claim 1, characterized in that: The sealing strip (3) is made of PTET material.
6. The ultrasonic welding window structure for easy observation according to claim 4, characterized in that: A water channel is provided inside the drum (62), and a plurality of water channel outlets are provided on the surface of the drum (62).