Waste removing system of wiredrawing filling and sealing machine
By designing an automated waste rejection system for the wire drawing and filling machine, the waste is automatically transported to the slag collection area using inclined conveyor belts and transition plates, and automated transfer is achieved using AGV carts. This solves the problems of low waste transfer efficiency and environmental pollution in existing technologies, and achieves efficient and safe waste disposal.
Patent Information
- Application Number
- CN202422787457.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The waste transfer efficiency of existing wire drawing and filling machines is low, and manual transfer poses pollution risks and environmental uncleanness problems.
A waste rejection system for a wire drawing and filling machine is designed. An inclined first conveyor belt and transition plate are used to automatically transport the waste to the slag collection area. Automated conveying by an AGV is combined with the system to achieve automated transfer, avoiding frequent manual entry and exit of the filling area and preventing contamination through a protective cover.
It improves the waste transfer efficiency, reduces manual operations, ensures a clean environment in the filling area, and realizes automated waste treatment.
Smart Images

Figure CN223315881U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pharmaceutical machines, in particular to a waste rejection system of a wire drawing and filling machine. Background Art
[0002] The top of the ampoule bottle is softened by heat and is sealed by the wire drawing pliers of the wire drawing filling machine. After drawing, the wire drawing waste falls into the waste barrel through the chute. Manual transfer of the waste barrel is time-consuming and labor-intensive, and personnel need to frequently enter and exit the filling area, posing a risk of pollution to the filling area environment. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a waste rejection system for a wire drawing and filling machine which can improve the waste transfer efficiency.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0005] A waste rejection system for a wire drawing and filling machine includes a filling area 100 and a slag collection area 200. The filling area 100 is provided with a wire drawing and filling machine 1, which is provided with a slag discharge port 2. The slag discharge port 2 connects to the first end of a first conveyor belt 3. The first conveyor belt 3 is arranged at an angle, and the second end of the first conveyor belt 3 connects to a first transition plate 4. The first end of the first conveyor belt 3 is higher than the second end. The first transition plate 4 is arranged between the filling area 100 and the slag collection area 200, and the first transition plate 4 connects to a second conveyor belt 5. The second conveyor belt 5 is arranged in the slag collection area 200. The first conveyor belt 3, the first transition plate 4, and the second conveyor belt 5 transport waste from the filling area 100 to the slag collection area 200. The first transition plate 4 spans the two areas to prevent contamination of the filling area 100 by the first conveyor belt 3 moving between the two areas. The inclined first conveyor belt 3 allows waste to fall onto the second conveyor belt 5, preventing waste residue. Compared with manual transfer of waste slag barrels, the waste transfer efficiency is improved.
[0006] As a further improvement of the above technical solution:
[0007] The first conveyor belt 3 is arranged close to the wire drawing and filling machine 1 so that the first conveyor belt 3 can accurately catch the waste.
[0008] The filling area 100 is provided with multiple wire drawing and filling machines 1 and multiple first conveyor belts 3. The multiple wire drawing and filling machines 1 are respectively connected to the first conveyor belts 3. The multiple first conveyor belts 3 are connected to the second conveyor belt 5 through multiple first transition plates 4. The waste generated by the multiple wire drawing and filling machines 1 is collected to achieve integrated collection and improve the waste transfer efficiency.
[0009] A wall 6 is provided between the filling area 100 and the slag collecting area 200 . A through-wall hole 7 is provided on the wall 6 , and the first transition plate 4 passes through the wall 6 through the through-wall hole 7 .
[0010] The slag discharge port 2 is provided with a second transition plate 8 , which is tilted downward toward the first conveyor belt 3 to guide the waste from the wire drawing and filling machine 1 into the first conveyor belt 3 .
[0011] The first transition plate 4 is located above the second conveyor belt 5 , and is tilted downward toward the second conveyor belt to guide the waste on the first conveyor belt 3 to the second conveyor belt 5 .
[0012] One end of the second conveyor belt 5 is set at an angle, and the second conveyor belt 5 is connected to the third conveyor belt 9. The third conveyor belt 9 is higher than the end of the second conveyor belt 5 connected to the first conveyor belt 3. The position of the third conveyor belt 9 can be set higher, which is convenient for connecting a waste collection bucket or an AGV cart at the rear end of the third conveyor belt 9.
[0013] The third conveyor belt 9 is connected to the AGV trolley 10. The AGV trolley 10 is provided with a slag receiving bucket 11. The waste is automatically transported by the AGV trolley to realize automatic waste rejection.
[0014] A protective cover 12 is provided above the conveying path of the solid waste generated by the wire drawing and filling machine to prevent dust particles generated by the waste from polluting the environment of the filling area 100. In the slag collecting area 200, the protective cover 12 can prevent the solid waste from causing harm to personnel and is more beautiful.
[0015] Compared with the prior art, the advantages of the present invention are:
[0016] The utility model discloses a waste rejection system of a wire drawing and filling machine, which conveys the waste from the filling area 100 to the slag collecting area 200 through the first conveyor belt 3, the first transition plate 4 and the second conveyor belt 5. The first transition plate 4 crosses the area to avoid the first conveyor belt 3 from moving between the two areas and causing pollution to the filling area 100. Since the first transition plate 4 is unpowered, the waste is conveyed by the first conveyor belt 3 arranged to be tilted downward, so that the waste can fall onto the second conveyor belt 5 through the first transition plate 4, avoiding waste residue. Compared with the manual transfer of waste slag barrels, the waste transfer efficiency is improved, and at the same time, the waste from the filling area 100 is automatically conveyed to the slag collecting area 200, avoiding frequent entry and exit of personnel in the filling area 100, which is conducive to ensuring a clean environment in the filling area 100. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a structural schematic diagram of a waste rejection system of a wire drawing and filling machine according to the present invention.
[0018] Description of the reference numerals of the present invention in the figure: 100, filling area; 200, slag collecting area; 1, wire drawing and filling machine; 2, slag discharge port; 3, first conveyor belt; 4, first transition plate; 5, second conveyor belt; 6, wall; 7, wall hole; 8, second transition plate; 9, third conveyor belt; 10, AGV trolley; 11, slag receiving hopper; 12, protective cover. DETAILED DESCRIPTION
[0019] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0020] like Figure 1 As shown, a waste rejection system of a wire drawing and filling machine includes a filling area 100 and a slag collecting area 200. The filling area 100 is provided with a wire drawing and filling machine 1. The wire drawing and filling machine 1 is provided with a slag discharge port 2. The slag discharge port 2 is connected to the first end of the first conveyor belt 3. The first conveyor belt 3 is arranged obliquely. The second end of the first conveyor belt 3 is connected to the first transition plate 4. The first end of the first conveyor belt 3 is higher than the second end. The first transition plate 4 is passed between the filling area 100 and the slag collecting area 200. The first transition plate 4 is connected to the second conveyor belt 5. The second conveyor belt 5 is arranged in the slag collecting area 200. Belt 5 transports the waste from the filling area 100 to the slag collection area 200, and crosses the area through the first transition plate 4 to avoid the first conveyor belt 3 moving between the two areas and causing pollution to the filling area 100. Since the first transition plate 4 is unpowered, the waste is transported by the first conveyor belt 3 set to be tilted downward, so that the waste can fall through the first transition plate 4 to the second conveyor belt 5, avoiding waste residue. Compared with manual transfer of waste slag barrels, the waste transfer efficiency is improved, and at the same time, the waste from the filling area 100 is automatically transported to the slag collection area 200, avoiding frequent entry and exit of personnel in the filling area 100, which is conducive to ensuring a clean environment in the filling area 100.
[0021] The slag discharge port 2 of the wire drawing and filling machine 1 conveys waste materials without power, and the first conveyor belt 3 is arranged close to the wire drawing and filling machine 1 so that the first conveyor belt 3 can accurately catch the waste materials and reduce the waste residue at the joint.
[0022] The filling area 100 is provided with a plurality of wire drawing and filling machines 1 and a plurality of first conveyor belts 3. The plurality of wire drawing and filling machines 1 are respectively connected to the first conveyor belt 3. The plurality of first conveyor belts 3 are connected to the second conveyor belt 5 through a plurality of first transition plates 4 to collect the waste generated by the plurality of wire drawing and filling machines 1, realize integrated collection, and improve the waste transfer efficiency. When there are multiple (for example, 3-5) wire drawing and filling machines 1 in production at the same time, the waste generated at the same time can be automatically output to the slag collection area 200, avoiding the risk of manual waste removal due to lack of manpower and the need to shut down the equipment. By automatically discharging the waste, it is ensured that the wire drawing and filling machine 1 can maintain normal production. The more wire drawing and filling machines 1 there are, the greater the waste transfer efficiency advantage of this scheme.
[0023] A wall 6 is provided between the filling area 100 and the slag collecting area 200, and a wall hole 7 is provided on the wall 6. The first transition plate 4 passes through the wall 6 through the wall hole 7, and the filling area 100 and the slag collecting area 200 are separated by the wall 6. A class B environment is set in the filling area 100 through a laminar flow device, and a class B and / or class C environment can be set in the slag collecting area 200 through a laminar flow device, ensuring that the filling area 100 is always in a positive pressure environment relative to the slag collecting area 200.
[0024] The slag discharge port 2 is provided with a second transition plate 8, which is tilted downward toward the first conveyor belt 3 to guide the waste from the wire drawing and filling machine 1 into the first conveyor belt 3 to avoid waste residue.
[0025] The first transition plate 4 is located above the second conveyor belt 5 and is tilted downward toward the second conveyor belt to guide the waste on the first conveyor belt 3 to the second conveyor belt 5 to avoid waste residue.
[0026] One end of the second conveyor belt 5 is set at an angle, and the second conveyor belt 5 is connected to the third conveyor belt 9. The third conveyor belt 9 is higher than the end of the second conveyor belt 5 connected to the first conveyor belt 3. The position of the third conveyor belt 9 can be set higher, which is convenient for connecting a waste collection bucket or an AGV cart at the rear end of the third conveyor belt 9.
[0027] The third conveyor belt 9 is connected to the AGV trolley 10. The AGV trolley 10 is provided with a slag receiving bucket 11. The waste is automatically transported by the AGV trolley to realize automatic waste rejection.
[0028] A protective cover 12 is provided above the conveying path of the solid waste generated by the wire drawing and filling machine 1 to prevent dust particles generated by the waste from polluting the environment of the filling area 100. In the slag collecting area 200, the protective cover 12 can prevent the solid waste from causing harm to personnel and is more beautiful.
[0029] The conveying path of solid waste means that the solid waste passes through the second transition plate 8, the first conveyor belt 3, the first transition plate 4, the second conveyor belt 5 and the third conveyor belt 9 in sequence, and is finally conveyed to the slag receiving bucket 11 of the AGV vehicle 10. Therefore, a protective cover 12 is provided above the second transition plate 8, the first conveyor belt 3, the first transition plate 4, the second conveyor belt 5 and the third conveyor belt 9.
[0030] The solid waste generated by the wire drawing and filling machine 1 refers to the top of the ampoule bottle softened by heat and sealed by the wire drawing pliers of the wire drawing and filling machine, and the wire drawing waste after wire drawing, that is, glass slag, and may also include unqualified bottles such as broken bottles and empty bottles.
[0031] Although the present invention has been disclosed above with reference to preferred embodiments, this is not intended to limit the present invention. Any person skilled in the art can, without departing from the scope of the present invention, utilize the technical content disclosed above to make many possible changes and modifications to the present invention, or modify it into equivalent embodiments with equivalent variations. Therefore, any simple modifications, equivalent variations, and modifications made to the above embodiments based on the technical essence of the present invention, without departing from the content of the present invention, should fall within the scope of protection of the present invention.
Claims
1. A waste rejection system for a wire drawing and filling machine, characterized in that: The invention comprises a filling area (100) and a slag collecting area (200), wherein the filling area (100) is provided with a wire drawing filling and sealing machine (1), and the wire drawing filling and sealing machine (1) is provided with a slag discharge port (2), wherein the slag discharge port (2) is connected to the first end of a first conveyor belt (3), the first conveyor belt (3) is arranged at an angle, the second end of the first conveyor belt (3) is connected to a first transition plate (4), the first end of the first conveyor belt (3) is higher than the second end, the first transition plate (4) is passed between the filling area (100) and the slag collecting area (200), the first transition plate (4) is connected to a second conveyor belt (5), and the second conveyor belt (5) is arranged in the slag collecting area (200).
2. The waste rejection system of the wire drawing and filling machine according to claim 1, characterized in that: The first conveyor belt (3) is arranged close to the wire drawing and filling machine (1).
3. The waste rejection system of the wire drawing and filling machine according to claim 1, characterized in that: The filling area (100) is provided with a plurality of wire drawing and filling machines (1) and a plurality of first conveyor belts (3); the plurality of wire drawing and filling machines (1) are respectively connected to the first conveyor belts (3); and the plurality of first conveyor belts (3) are connected to the second conveyor belts (5) via a plurality of first transition plates (4).
4. The waste rejection system of the wire drawing and filling machine according to claim 1, characterized in that: A wall (6) is provided between the filling area (100) and the slag collecting area (200), a through-wall hole (7) is provided on the wall (6), and the first transition plate (4) passes through the wall (6) through the through-wall hole (7).
5. The waste rejection system of the wire drawing and filling machine according to claim 1, characterized in that: The slag discharge port (2) is provided with a second transition plate (8), and the second transition plate (8) is arranged to be inclined downward toward the first conveyor belt (3).
6. The waste rejection system of the wire drawing and filling machine according to claim 1, characterized in that: The first transition plate (4) is located above the second conveyor belt (5), and the first transition plate (4) is arranged to be tilted downward toward the second conveyor belt (5).
7. The waste rejection system of the wire drawing and filling machine according to claim 1, characterized in that: One end of the second conveyor belt (5) is arranged at an angle, and the second conveyor belt (5) is connected to the third conveyor belt (9), and the third conveyor belt (9) is higher than the end of the second conveyor belt (5) connected to the first conveyor belt (3).
8. The waste rejection system of the wire drawing and filling machine according to claim 7, characterized in that: The third conveyor belt (9) is connected to the AGV trolley (10), and the AGV trolley (10) is provided with a slag receiving bucket (11).
9. The waste rejection system of the wire drawing and filling machine according to claim 1, characterized in that: A protective cover (12) is provided above the conveying path of the solid waste generated by the wire drawing and filling machine (1).