Mushroom wrapping piece inserting operation workbench
By designing an automated mushroom slice insertion operation workbench, using a conveyor device and guide plates to guide the movement of the mushroom basket, and combining it with automatic control, the problems of high labor intensity and low efficiency in the mushroom slice insertion operation are solved, and an efficient and safe insertion process is achieved.
Patent Information
- Application Number
- CN202422623635.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-29
AI Technical Summary
In the prior art, the operation of inserting mushroom slices is labor-intensive, has low work efficiency, and is time-consuming and labor-intensive.
A mushroom slice inserting operation workbench was designed, which included a conveying device, a mushroom slice inserting workbench and a controller. A guide plate was used to guide the movement of the mushroom basket, and the conveying device was automatically controlled in combination with a start-stop button to realize automated slice inserting operation.
It reduces the labor intensity of manual handling, improves work efficiency, avoids the risk of accumulation or squeezing of mushroom baskets, and reduces the risk of occupational diseases.
Smart Images
Figure CN223315892U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of edible fungus production, and particularly relates to a mushroom slice inserting operation workbench. Background Art
[0002] Currently, the main method for mass-producing edible mushrooms in factories is automated production lines for bottle-grown mushrooms. To ensure the upward growth of the mushrooms during cultivation, after they reach a certain length, porous mushroom wrapping sheets are wrapped around the mouths of the culture bottles to guide them upward. This process is currently primarily performed manually. Because the culture bottles are placed in baskets, workers bend over and carry boxes of baskets to a workbench, then insert the wrapping sheets one by one into each bottle. This labor-intensive and time-consuming process results in low efficiency. Summary of the Invention
[0003] The utility model aims to address the deficiencies of the prior art and provide a mushroom slice inserting operation workbench with a simple structure, thereby reducing labor intensity and improving work efficiency.
[0004] The technical solution adopted in this utility model is:
[0005] A mushroom slice inserting operation workbench includes a conveyor device, a mushroom slice inserting workbench and a controller. The mushroom slice inserting workbench is arranged on one side of the conveyor device. The height of the conveyor device is the same as that of the mushroom slice inserting workbench. The conveyor device located at the mushroom slice inserting workbench section is provided with a guide plate for guiding the mushroom basket to move toward the mushroom slice inserting workbench. The guide plate is arranged obliquely on the conveyor device. The driving motor of the conveyor device is electrically connected to the controller. The controller is connected to a start-stop button. The start-stop button is arranged on a control panel on the side of the mushroom slice inserting workbench.
[0006] Furthermore, it comprises at least two mushroom packaging workbenches, which are arranged on opposite sides of the conveying device. The conveying device is provided with two guide plates arranged opposite to each other, and the two guide plates are movably arranged on both sides of the conveying device.
[0007] Furthermore, the lower ends of the two guide plates are connected to a driving mechanism, and the driving mechanism is electrically connected to the controller.
[0008] Furthermore, the conveying device adopts a conveying roller conveying device, the conveying rollers of the conveying roller conveying device are arranged on the support plates on both sides of the frame, the height of the support plate and the conveying rollers are in the same horizontal plane as the surface of the mushroom packaging workbench, and the guide plate is arranged on the support plate.
[0009] Furthermore, a material rack is provided at the upper end of the mushroom-packing workbench section of the conveying device, and the material rack is used to place the mushroom slices.
[0010] Furthermore, the guide plate has an inclination angle of 15° to 30°.
[0011] The above technical solution has the following beneficial effects:
[0012] The utility model has a simple structure. It uses a conveyor device to deliver the mushroom basket to the mushroom packaging workbench. The guide plate automatically pushes the mushroom basket toward the mushroom packaging workbench through the guiding effect. This makes it easy for workers to place mushroom slices for each culture bottle in the mushroom basket on the mushroom packaging workbench. After the mushroom slices are placed, the mushroom basket is pushed toward the conveyor device and sent to the next workstation. In this process, the labor intensity of manual handling is reduced and work efficiency is improved. The start and stop actions of the conveyor device are automatically controlled by the controller through the start and stop button operation, effectively avoiding the risk of the conveyor device continuing to work and pushing the mushroom basket during the slice insertion operation, resulting in the accumulation of mushroom baskets on the workbench or the mushroom baskets being squeezed out of the mushroom packaging table.
[0013] The system comprises at least two mushroom-wrapping workstations, which are arranged on opposite sides of the conveyor. Guide plates are movably arranged on both sides of the conveyor. The two guide plates are movable to guide mushroom baskets to the respective workstations on the left and right. This allows the workstations on both sides of the conveyor to perform mushroom-wrapping operations simultaneously, further improving work efficiency.
[0014] The conveyor is provided with a material rack at the upper end of the mushroom packing workbench section. The material rack is used to place mushroom slices. Placing mushroom slices on the material rack makes it easier for workers to take mushroom slices, reduces the frequency of workers bending over to take slices, and effectively prevents occupational diseases. At the same time, it does not occupy the operating space of the mushroom packing workbench.
[0015] The following is a further description with reference to the accompanying drawings and specific implementations. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural diagram of specific embodiment 1;
[0017] Figure 2 This is a schematic structural diagram of a material rack in specific embodiment 1;
[0018] Figure 3 for Figure 2 A top view of
[0019] Figure 4 Schematic diagram of the structure of the specific embodiment 2.
[0020] In the accompanying drawings, 1 is a conveying device, 2 is a mushroom packing workbench, 3 is a guide plate, 4 is a start / stop button, 5 is a rotating shaft, and 6 is a material rack. DETAILED DESCRIPTION Specific embodiment 1:
[0022] See also Figures 1 to 3 The present invention discloses a mushroom slice inserting workbench comprising a conveyor device 1, a mushroom table 2, and a controller. The table 2 is positioned to one side of the conveyor device 1. The conveyor device 1 is at the same height as the table 2. The conveyor device 1 utilizes a roller conveyor system comprising a frame, support plates disposed on either side of the frame, conveyor rollers, and a drive motor. The drive motor is a reduction motor. The conveyor rollers are mounted on the support plates on either side of the frame. The reduction motor drives the conveyor rollers via a chain. The support plates and conveyor rollers are coplanar with the surface of the table 2, facilitating direct pushing of mushroom baskets from the conveyor rollers onto the table, reducing labor intensity. A guide plate 3 is provided on the conveyor device 1, located at the section of the table 2, for guiding the mushroom baskets toward the table. The guide plate 3 is horizontally and tilted on the conveyor device support plate at an angle of 15° to 30°. In this embodiment, the guide plate 3 forms a 20° angle with the conveyor device support plate. The guide plate can be fixed to the support plate of the conveyor by bolts, or can be hinged and movably arranged on the support plate of the conveyor by a rotating shaft. In this specific embodiment, a mushroom-packing workbench is provided, which is located on one side of the conveyor, and the guide plate is located on the other side of the conveyor. The guide plate is arranged along the support plate of the conveyor and fixed to the support plate of the conveyor by bolts. The drive motor of the conveyor 1 is electrically connected to the controller, and the controller is connected to a start / stop button 4, which is arranged on a control panel on the side of the mushroom-packing workbench 2.
[0023] A material rack 6 is provided at the upper end of the mushroom workbench section of the conveying device 1. The material rack 6 is used to place mushroom slices, which reduces the frequency of workers bending over to pick up and place mushroom slices, thereby reducing the risk of occupational diseases. Specific embodiment 2:
[0025] See also Figure 4As shown, this specific embodiment is characterized by comprising at least two mushroom-packing workbenches 2, the two mushroom-packing workbenches 2 being arranged opposite each other on either side of the conveyor 1, the conveyor 1 being provided with two guide plates 3 arranged opposite each other, the two guide plates 3 being movably arranged on either side of the conveyor 1, the two guide plates 3 being mounted on the support plate of the conveyor 1 via a rotating shaft 5, the lower end of the rotating shaft 5 being connected to a drive mechanism electrically connected to the controller, the drive mechanism being a motor, the drive mechanism driving the guide plates 3 to rotate along the rotating shaft 5, the guide plates 3 being able to rotate 0-90° along the rotating shaft, thereby achieving the opening and folding of the two guide plates, the guide plates 3 forming a 20° angle with the support plate of the conveyor when in use, and a 90° angle with the support plate of the conveyor when folded. Other features are the same as those of specific embodiment 1, and are therefore omitted here.
[0026] Working Principle: When the left guide plate is opened, the left guide plate forms a 20° angle with the support plate of the conveyor device, and the mushroom baskets are sent to the left mushroom packaging workbench. At this time, the right guide plate is a folding device, forming a 90° angle with the support plate of the conveyor device. When the right guide plate is opened, the right guide plate forms a 20° angle with the support plate of the conveyor device, and the mushroom baskets are sent to the right mushroom packaging workbench. At this time, the left guide plate is a folding device, forming a 90° angle with the support plate of the conveyor device.
Claims
1. A mushroom slice inserting operation workbench, characterized by: It includes a conveying device, a mushroom packaging workbench and a controller. The mushroom packaging workbench is arranged on one side of the conveying device. The height of the conveying device is the same as that of the mushroom packaging workbench. The conveying device located at the mushroom packaging workbench section is provided with a guide plate for guiding the mushroom basket to move toward the mushroom packaging workbench. The guide plate is tilted on the conveying device. The driving motor of the conveying device is electrically connected to the controller. The controller is connected to a start-stop button. The start-stop button is arranged on a control panel on the side of the mushroom packaging workbench.
2. A mushroom slice inserting operation workbench according to claim 1, characterized in that: The utility model comprises at least two mushroom packaging work tables, which are arranged on both sides of the conveying device facing each other. The conveying device is provided with two guide plates arranged facing each other, and the two guide plates are movably arranged on both sides of the conveying device.
3. The mushroom slice inserting operation workbench according to claim 2, characterized in that: The lower ends of the two guide plates are connected with a driving mechanism, and the driving mechanism is electrically connected to the controller.
4. A mushroom slice inserting operation workbench according to claim 1 or 2, characterized in that: The conveying device adopts a conveying roller conveying device, and the conveying rollers of the conveying roller conveying device are arranged on the support plates on both sides of the frame. The height of the support plate and the conveying roller is in the same horizontal plane as the surface of the mushroom packaging workbench, and the guide plate is arranged on the support plate.
5. A mushroom slice inserting operation workbench according to claim 1 or 2, characterized in that: A material rack is provided at the upper end of the mushroom packing workbench section of the conveying device, and the material rack is used for placing the mushroom pieces.
6. A mushroom slice inserting operation workbench according to claim 1 or 2, characterized in that: The guide plate has an inclination angle of 15° to 30°.