Horizontal rotating continuous type leacher

Through the design of a horizontal continuous extractor, the use of a pressure plate structure driven by a vibrating rod and a cylinder, combined with a circulating pump and a spray pipe system, the problems of low leaching efficiency and excessive solvent carryover in small and medium-sized extractors are solved, efficient drying and discharging and temperature control are achieved, and the leaching effect is improved.

CN223316637UActive Publication Date: 2025-09-09JIANGSU CHENFENG MECHANICAL ELECTRICAL EQUIP MFG CO LTD
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Patent Information

Application Number
CN202422503515.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-09-09
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

Existing small and medium-sized extractors have low leaching efficiency and carry out a lot of solvent during discharge, which makes subsequent processing inconvenient.

Method used

A horizontal continuous extractor is used. By setting a vibrating rod and a cylinder-driven pressure plate structure, combined with a circulating pump and a spray pipe system, the circulating spraying of the solvent and the vibration extrusion of the material are achieved, ensuring full contact between the solvent and the material and improving the leaching efficiency.

Benefits of technology

The leaching efficiency is improved, ensuring that the material is dry and discharged, which is convenient for subsequent processing. The solvent temperature is controlled within the set range, which improves the leaching effect.

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Abstract

The utility model relates to a horizontal rotation continuous type leacher, and belongs to the technical field of leachers, the horizontal rotation continuous type leacher comprises an oil storage tank, a sieve plate, a rotor mechanism, a top cover, a shell and a driving mechanism used for driving the rotor mechanism to rotate, support legs are mounted at four corners of the bottom end of the oil storage tank, and the shell is fixed at the top of the oil storage tank; the sieve plate is arranged at the top of the oil storage tank, the top cover is fixed at the top of the shell, the rotor mechanism is arranged between the sieve plate and the top cover, and the top cover is connected with a feeding assembly. Through the arrangement of the first air cylinder and the pressing plate, the first air cylinder at the oil draining station can extend to push the pressing plate to extrude materials in the material grid, so that a solvent in the materials can be extruded out, it is ensured that the materials enter the discharging groove in a relatively dry state to be discharged, and subsequent processing is facilitated.
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Description

Technical Field

[0001] The present application relates to the technical field of extractors, and in particular to a horizontally rotating continuous extractor. Background Art

[0002] The extraction equipment is suitable for the extraction of various raw materials, such as the primary extraction of soybean germ, rice bran, etc. It is also suitable for the extraction of pre-pressed cakes of vegetable oil materials such as pepper granules, cotton seeds, rapeseed, sesame, tea seeds, and tung seeds.

[0003] The leaching efficiency of small and medium-sized extractors in the existing technology is low, and a large amount of solvent is easily brought out when discharging, which makes subsequent processing more troublesome. Therefore, it is urgent to develop a special equipment suitable for solid-liquid extraction of vegetable oils in small and medium-sized leaching workshops. Utility Model Content

[0004] The purpose of this application is to provide a horizontally rotating continuous extractor to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present application provides a horizontal continuous extractor adopting the following technical solution:

[0006] The top cover is fixed to the top of the outer shell, and the rotor mechanism is arranged between the sieve plate and the top cover, and a feeding assembly is connected to the top cover, and a discharge trough is arranged in the oil storage tank, and a clearance groove is provided on the sieve plate corresponding to the position of the discharge trough. The rotor mechanism comprises a central shaft, an annular outer ring, an annular inner ring and a plurality of partitions, the annular inner ring is fixed on the central shaft, the annular outer ring is fixed to the annular inner ring by partitions, and the plurality of partitions are evenly arranged between the annular inner ring and the annular outer ring to form a material grid, and a plurality of spray pipes are arranged on the top of the rotor mechanism, and the spray pipes are used to spray solvent into the material grid;

[0007] The two sides of the sieve plate located on the yield groove are respectively a feeding station and an oil draining station. The feeding assembly is arranged on the upper side of the feeding station. A first cylinder is vertically fixed on the position of the top cover corresponding to the oil draining station. A pressure plate is provided on the side of the outer shell corresponding to the discharge groove. The first cylinder drives the pressure plate to move up and down, and the pressure plate is adapted to the material grid.

[0008] The feeding assembly comprises a feeding hopper and a material distributor, the material distributor is connected to the top cover, and the feeding hopper is connected to the material distributor.

[0009] Preferably, the side wall of the oil storage chamber is provided with a liquid inlet, a liquid outlet and a circulation port, a circulation pump is fixed on the support leg, the liquid inlet end of the circulation pump is connected to the circulation port, and the liquid outlet end of the circulation pump is connected to the spray pipe.

[0010] Preferably, a conduit is connected between the liquid outlet end of the circulation pump and the spray pipe, and a spacer sleeve is provided on the surface of the conduit.

[0011] By adopting the above technical solution, hot water of a set temperature can be introduced into the spacer, so that the working temperature of the solvent is maintained within the set range, thereby improving the leaching efficiency.

[0012] A discharger is connected in the discharge chute.

[0013] Preferably, the top cover is also provided with a ventilation valve and a bracket, a second cylinder is vertically fixed on the bracket, a fixed pulley is provided on the top of the bracket, a steel wire rope is provided on the fixed pulley, one end of the steel wire rope is connected to the piston rod of the second cylinder, and a vibrating rod is fixed to the other end of the steel wire rope, and the vibrating rod can be extended into the material grid.

[0014] By adopting the above technical solution, a vibrating rod is provided, which can vibrate the material in the material grid so that the material is fully in contact with the solvent, thereby improving the leaching effect.

[0015] Preferably, in order to facilitate the insertion of the vibrating rod into the material, a conical counterweight is fixed to the bottom end of the vibrating rod.

[0016] In summary, this application includes at least one of the following beneficial technical effects:

[0017] 1. The horizontal continuous extractor is equipped with a first cylinder and a pressing plate. The first cylinder at the oil draining station can extend and push the pressing plate to squeeze the material in the material grid at that location, thereby squeezing out the solvent in the material and ensuring that the material enters the discharge chute in a relatively dry state, facilitating subsequent processing.

[0018] 2. A vibrating rod is provided to vibrate the material in the material grid, thereby making it fully contact with the solvent and improving the leaching effect. A conical counterweight is fixed at the bottom of the vibrating rod, so that it can penetrate into the middle of the material under the action of gravity, thereby improving the vibration effect;

[0019] 3. A conduit is connected between the liquid outlet of the circulation pump and the spray pipe. A spacer is provided on the surface of the conduit. Hot water of set temperature can be introduced into the spacer to keep the working temperature of the solvent within the set range, thereby improving the leaching efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall cross-sectional structure of an embodiment of the present application.

[0021] Figure 2 It is a schematic diagram of the top view structure of the sieve plate in the embodiment of the present application.

[0022] Explanation of the accompanying symbols: 1. Oil storage tank; 101. Discharge trough; 102. Discharger; 2. Screen plate; 21. Feeding station; 22. Oil draining station; 23. Material grid; 3. Top cover; 4. Outer shell; 5. Driving mechanism; 6. Support legs; 7. Feed hopper; 8. Material distributor; 91. Center axis; 92. Annular outer ring; 93. Annular inner ring; 94. Partition; 10. Spray pipe; 11. First cylinder; 12. Press plate; 13. Circulation pump; 14. Bracket; 15. Second cylinder; 16. Fixed pulley; 17. Wire rope; 18. Vibrating rod; 19. Counterweight. DETAILED DESCRIPTION

[0023] The following is combined with Figure 1-2 This application is described in further detail.

[0024] The present application discloses a horizontal continuous extractor, referring to Figure 1-2 , including an oil storage tank 1, a sieve plate 2, a rotor mechanism, a top cover 3, an outer shell 4 and a driving mechanism 5 for driving the rotor mechanism to rotate. Support legs 6 are installed at the four corners of the bottom end of the oil storage tank 1. The outer shell 4 is fixed to the top of the oil storage tank 1. The sieve plate 2 is set on the top of the oil storage tank 1. The top cover 3 is fixed to the top of the outer shell 4. The rotor mechanism is set between the sieve plate 2 and the top cover 3. The top cover 3 is connected to a feeding assembly, which includes a feeding hopper 7 and a material distributor 8. The material distributor 8 is connected to the top cover 3. The material distributor 8 can ensure that the material in each material grid 23 is evenly spread and plays a sealing role. The feeding hopper 7 is connected to the material distributor 8 On the top, a discharge trough 101 is provided in the oil storage tank 1, a discharger 102 is connected to the discharge trough 101, a clearance groove is opened in the position of the sieve plate 2 corresponding to the discharge trough 101, and the rotor mechanism includes a central shaft 91, an annular outer ring 92, an annular inner ring 93 and a plurality of partitions 94, the annular inner ring 93 is fixed on the central shaft 91, the annular outer ring 92 is fixed to the annular inner ring 93 by the partition 94, and the plurality of partitions 94 are evenly arranged between the annular inner ring 93 and the annular outer ring 92 to form a material grid 23, and a plurality of spray pipes 10 are provided on the top of the rotor mechanism, and the spray pipes 10 are used to spray the solvent into the material grid 23;

[0025] On both sides of the yield groove on the sieve plate 2 are the feeding station 21 and the oil draining station 22 respectively. A spray pipe 10 is provided on the material grid 23 except the feeding station 21 and the oil draining station 22. The feeding assembly is arranged on the upper side of the feeding station 21. The first cylinder 11 is vertically fixed at the position corresponding to the oil draining station 22 on the top cover 3. A pressure plate 12 is provided on the side of the outer shell 4 corresponding to the discharge groove 101. The first cylinder 11 drives the pressure plate 12 to move up and down, and the pressure plate 12 is adapted to the material grid 23.

[0026] The side wall of the oil storage chamber is provided with a liquid inlet, a liquid outlet and a circulation port. A circulation pump 13 is fixed on the support leg 6. The liquid inlet end of the circulation pump 13 is connected to the circulation port, and the liquid outlet end of the circulation pump 13 is connected to the spray pipe 10.

[0027] A conduit is connected between the liquid outlet end of the circulation pump 13 and the spray pipe 10 , and a spacer sleeve (not shown in the figure) is provided on the surface of the conduit.

[0028] Hot water of set temperature can be introduced into the spacer to keep the working temperature of the solvent within the set range, thereby improving the leaching efficiency.

[0029] Reference Figure 1 A breathable valve and a bracket 14 are also provided on the top cover 3. A second cylinder 15 is vertically fixed on the bracket 14. A fixed pulley 16 is provided on the top of the bracket 14. A steel wire rope 17 is provided on the fixed pulley 16. One end of the steel wire rope 17 is connected to the piston rod of the second cylinder 15. A vibrating rod 18 is fixed to the other end of the steel wire rope 17. The vibrating rod 18 can be extended into the material grid 23. A conical counterweight block 19 is fixed to the bottom end of the vibrating rod 18.

[0030] By providing a vibrating rod 18, the vibrating rod 18 can vibrate the material in the material grid 23, so that it is fully in contact with the solvent, thereby improving the leaching effect. The conical counterweight block 19 is fixed at the bottom end of the vibrating rod 18, so that it can penetrate into the middle of the material under the action of gravity, thereby improving the vibration effect.

[0031] The implementation principle of a horizontally rotating continuous extractor in the embodiment of the present application is as follows:

[0032] Taking advantage of the physical property of oils and fats that can be dissolved in organic solvents, the pretreated material or pre-pressed cake is soaked or sprayed with an organic solvent to dissolve the oil in the organic solvent to obtain a mixed oil, which then enters the next process.

[0033] The working process is as follows: the material is evenly added to the material grid 23 through the feed hopper 7 and the material distributor, and a certain material layer height is formed. The driving mechanism 5 drives the rotor mechanism to rotate at a set speed and low speed, pushing the material to the discharge port. In this process, the solvent is sprayed on the material through the spray pipe 10. After the material is sprayed and soaked, the grease in the material is slowly dissolved, precipitated, and dissolved in the solvent, commonly known as mixed oil. The mixed oil is filtered through the sieve plate 2 into the oil storage tank 1 and circulated and sprayed through the circulating pump 13. After the material has been leached for 1-4 hours, the first cylinder 11 at the oil draining station 22 extends and pushes the pressure plate 12 to squeeze the material in the material grid 23, so that the solvent in the material can be squeezed out to ensure that the material is relatively dry, and then enters the discharge trough 101 for discharge, which is convenient for subsequent processing.

[0034] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A horizontal continuous extractor, comprising an oil storage tank (1), a sieve plate (2), a rotor mechanism, a top cover (3), an outer shell (4), and a driving mechanism (5) for driving the rotor mechanism to rotate, wherein the four corners of the bottom end of the oil storage tank (1) are provided with supporting legs (6), the outer shell (4) is fixed to the top of the oil storage tank (1), the sieve plate (2) is arranged on the top of the oil storage tank (1), the top cover (3) is fixed to the top of the outer shell (4), the rotor mechanism is arranged between the sieve plate (2) and the top cover (3), and a feeding assembly is connected to the top cover (3), characterized in that: The oil storage tank (1) is provided with a discharge trough (101), and the sieve plate (2) is provided with a clearance groove at a position corresponding to the discharge trough (101). The rotor mechanism comprises a central shaft (91), an annular outer ring (92), an annular inner ring (93) and a plurality of partitions (94). The annular inner ring (93) is fixed on the central shaft (91), and the annular outer ring (92) is fixed to the annular inner ring (93) through the partition (94). The plurality of partitions (94) are evenly arranged between the annular inner ring (93) and the annular outer ring (92) to form a material grid (23). The top of the rotor mechanism is provided with a plurality of spray pipes (10), and the spray pipes (10) are used to spray solvent into the material grid (23). The two sides of the sieve plate (2) located on the side of the clearance groove are respectively a feeding station (21) and an oil draining station (22); the feeding assembly is correspondingly arranged on the upper side of the feeding station (21); a first cylinder (11) is vertically fixed on the position of the top cover (3) corresponding to the oil draining station (22); a pressing plate (12) is arranged on the side of the outer shell (4) corresponding to the discharge groove (101); the first cylinder (11) drives the pressing plate (12) to move up and down, and the pressing plate (12) is adapted to the material grid (23).

2. The horizontal rotating continuous extractor according to claim 1, characterized in that: The feeding assembly comprises a feeding hopper (7) and a material distributor (8), wherein the material distributor (8) is connected to the top cover (3), and the feeding hopper (7) is connected to the material distributor (8).

3. The horizontal rotating continuous extractor according to claim 1, characterized in that: The side wall of the oil storage tank is provided with a liquid inlet, a liquid outlet and a circulation port. A circulation pump (13) is fixed on the support leg (6). The liquid inlet end of the circulation pump (13) is connected to the circulation port, and the liquid outlet end of the circulation pump (13) is connected to the spray pipe (10).

4. The horizontally rotating continuous extractor according to claim 3, characterized in that: A conduit is connected between the liquid outlet end of the circulation pump (13) and the spray pipe (10), and a spacer sleeve is provided on the surface of the conduit.

5. The horizontal rotating continuous extractor according to claim 1, characterized in that: The discharge trough (101) is connected to a discharger (102).

6. The horizontally rotating continuous extractor according to claim 1, characterized in that: The top cover (3) is also provided with a breathable valve and a bracket (14), a second cylinder (15) is vertically fixed on the bracket (14), a fixed pulley (16) is provided on the top of the bracket (14), a steel wire rope (17) is provided on the fixed pulley (16), one end of the steel wire rope (17) is connected to the piston rod of the second cylinder (15), and a vibrating rod (18) is fixed to the other end of the steel wire rope (17), and the vibrating rod (18) can extend into the material grid (23).

7. The horizontally rotating continuous extractor according to claim 6, characterized in that: A conical counterweight (19) is fixed to the bottom end of the vibration rod (18).