Polyester woven fabric shaping device

Abstract

The utility model provides a terylene woven fabric shaping device, and belongs to the technical field of machinery. The problem of low working efficiency in the prior art is solved. The polyester woven fabric shaping device comprises a shaping box, an adjusting part, a tensioning roller, a supporting roller and a heating assembly, a cavity is formed in the shaping box, a feeding port and a discharging port which penetrate through the inner cavity of the shaping box are formed in the two ends of the shaping box, and the adjusting part is connected to the side wall of the inner cavity of the shaping box; the number of the tensioning rollers is two, the two tensioning rollers are opposite in parallel, the two tensioning rollers are both connected with the adjusting part, the adjusting part can change the distance between the two tensioning rollers, the two supporting rollers are rotationally connected between the front side wall and the rear side wall of an inner cavity of the shaping box and located above the tensioning rollers, and the heating assembly is connected to the shaping box. The heating assembly is right opposite to the position between the two supporting rollers, and cooling fans are symmetrically installed at the positions, above and below the discharging opening, of one side of the shaping box through installation plates. The terylene woven fabric shaping device is high in working efficiency.

Description

Technical Field

[0001] The utility model belongs to the technical field of machinery and relates to a polyester woven fabric shaping device. Background Art

[0002] The shaping process of polyester woven fabrics is commonly known as heat setting or heat treatment. During this process, the fabric is heated to a specific temperature and maintained for a period of time to stabilize the fiber structure, thereby improving the fabric's dimensional stability and reducing shrinkage during subsequent use or washing. Heat setting can enhance the shape retention of polyester woven fabrics and improve the fabric's feel.

[0003] Woven fabrics can be set using either hot air or steam, depending on the fabric type, the desired setting effect, and the factory's equipment. Hot air setting typically involves applying a stream of high-temperature air directly to the fabric, while steam setting involves heating the fabric in a moist, hot steam environment. This helps increase the fiber's plasticity, resulting in better dimensional stability and a more comfortable feel.

[0004] At present, during the hot air heating process of woven fabrics, the fabric is easily not tensioned and becomes loose, which affects the fabric setting effect and reduces work efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a polyester woven fabric shaping device with high working efficiency in view of the above problems existing in the prior art.

[0006] The purpose of this utility model can be achieved through the following technical solutions:

[0007] A polyester woven fabric setting device, characterized in that it includes a setting box, an adjusting part, a tensioning roller, a support roller and a heating assembly, the setting box has an internal cavity and both ends of the setting box have a feed port and a discharge port running through its inner cavity, the adjusting part is connected to the side wall of the inner cavity of the setting box, the number of the tensioning rollers is two and the two tensioning rollers are parallel to each other, the two tensioning rollers are both connected to the adjusting part, the adjusting part can change the spacing between the two tensioning rollers, the number of the support rollers is two and the two support rollers are parallel to each other, the two support rollers are rotatably connected between the front and rear side walls of the inner cavity of the setting box and the support roller is located above the tensioning roller, the heating assembly is connected to the setting box, the heating assembly is directly opposite to the two support rollers, and cooling fans are symmetrically installed on one side of the setting box above and below the discharge port through mounting plates.

[0008] The utility model creatively arranges a shaping box, an adjusting member, a tensioning roller, a supporting roller and a heating assembly. The cloth enters from a feeding port and exits from a discharging port. The order of the cloth path is: tensioning roller, supporting roller, supporting roller, tensioning roller. The two supporting rollers are close to the heating assembly. The heating assembly can heat the cloth between the two supporting rollers. During the heating process, the adjusting member is used to change the distance between the two tensioning rollers. When the two tensioning rollers are close to each other, the cloth is tensioned. When the two tensioning rollers are away from each other, the cloth is relaxed, thereby adjusting the tension of the cloth.

[0009] After the fabric is heated, it is discharged through the discharge port. At this time, the cooling fan is started to air-dry and cool the shaped fabric, which is convenient for subsequent work.

[0010] The device adjusts the tension of the fabric by adjusting the distance between the two tensioning rollers, thereby preventing the fabric from becoming loose due to lack of tension, and thus preventing the fabric from shaping, thereby improving work efficiency.

[0011] In the above-mentioned polyester woven fabric shaping device, the adjusting part includes a forward screw and a reverse screw, the threads of the forward screw and the reverse screw are opposite, the front side wall of the inner cavity of the shaping box is provided with a recessed slide groove, and the rear side wall of the inner cavity of the shaping box is provided with a recessed guide groove, the slide groove and the guide groove are opposite to each other, one end of the forward screw is rotatably connected to one side wall of the slide groove, the other end of the forward screw and one end of the reverse screw are fixedly connected by a connecting rod, and the other end of the reverse screw is rotatably connected to the other side wall of the slide groove, the front side wall of the inner cavity of the shaping box is provided with an installation cavity, a motor is fixedly connected in the installation cavity, and the output end of the motor is connected to the reverse screw.

[0012] The starting motor can drive the reverse screw and the forward screw to rotate synchronously.

[0013] In the above-mentioned polyester woven fabric shaping device, the adjusting part also includes a guide rod, a slider and a guide block. The guide rod is fixedly connected to the guide groove. There are two sliders and two guide blocks. The two sliders are respectively threadedly connected to the forward screw and the reverse screw. The two guide blocks are respectively movably connected in series to the guide rod. The sliders and the guide blocks are opposite to each other one by one, and the two ends of the two tensioning rollers are respectively rotatably connected to the corresponding sliders and guide blocks one by one.

[0014] The starting motor can drive the reverse screw and the forward screw to rotate synchronously, thereby driving the two sliders on the forward screw and the reverse screw to move closer to or away from each other, thereby driving the two tensioning rollers to move closer to or away from each other. When the two tensioning rollers move closer to each other, the fabric is tensioned, and when the two tensioning rollers move away from each other, the fabric is relaxed, thereby adjusting the tension of the fabric.

[0015] In the above-mentioned polyester woven fabric shaping device, the heating component includes a heating box, which is fixedly connected to the upper part of the shaping box. A plurality of fans are fixedly connected to the rear outer wall of the heating box, and the air outlet ends of the fans are all located inside the heating box. Electric heating wires are fixedly connected to both ends of the inner wall of the heating box, and an air outlet pipe is plugged into the bottom outer wall of the heating box.

[0016] The fan and heating wire are both existing technologies. The fan and heating wire are connected to an external power supply. When the electric heating wire is started, heating can be performed. The air outlet of the fan blows the hot air inside the heating box to the bottom of the heating box. The hot air is blown to the cloth between the two support rollers through the air outlet pipe. The cloth can be shaped after heating.

[0017] In the above-mentioned polyester woven fabric shaping device, the number of the air outlet pipes is several, and the several air outlet pipes are located in the inner cavity of the shaping box and directly facing between the two supporting rollers.

[0018] The provision of several air outlet pipes improves heating efficiency.

[0019] In the above-mentioned polyester woven fabric setting device, an exhaust fan is installed on the top of the setting box, and the exhaust end of the exhaust fan is connected to an exhaust gas collection pipe, which can be connected to an external exhaust gas collection device.

[0020] The exhaust fan is connected to an external power supply. The exhaust gas collection device is existing technology and is irrelevant to this solution, so it is not marked in the diagram. The exhaust fan, the waste collection pipe and the external exhaust gas collection device make it easy to collect, recycle and reuse the exhaust gas in the shaping box.

[0021] In the above-mentioned polyester woven fabric setting device, a transparent observation window is provided on the front side of the exterior of the setting box.

[0022] The shaping status of the fabric can be easily observed through the observation window.

[0023] Compared with the existing technology, this polyester woven fabric shaping device is creatively equipped with a shaping box, an adjusting part, a tensioning roller, a supporting roller and a heating component. The fabric enters from the feed port and exits from the discharge port. The order of the fabric path is: tensioning roller, supporting roller, supporting roller, tensioning roller. The two supporting rollers are close to the heating component. The heating component can heat the fabric between the two supporting rollers. During the heating process, the adjusting part is used to change the distance between the two tensioning rollers. When the two tensioning rollers are close to each other, the fabric is tensioned. When the two tensioning rollers are away from each other, the fabric is relaxed, thereby adjusting the tension of the fabric.

[0024] After the fabric is heated, it is discharged through the discharge port. At this time, the cooling fan is started to air-dry and cool the shaped fabric, which is convenient for subsequent work.

[0025] The device adjusts the tension of the fabric by adjusting the distance between the two tensioning rollers, thereby preventing the fabric from becoming loose due to lack of tension, and thus preventing the fabric from shaping, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 The present invention is a schematic diagram of the main cross-sectional structure of the polyester woven fabric shaping device.

[0027] Figure 2 The utility model is a top view cross-sectional structural diagram of the polyester woven fabric shaping device.

[0028] Figure 3 It is a schematic diagram of the main structure of the polyester woven fabric shaping device.

[0029] In the figure, 1. Forming box; 11. Feed port; 12. Discharge port; 13. Installation cavity; 14. Installation plate; 15. Cooling fan; 17. Observation window; 2. Adjustment part; 21. Slide groove; 22. Guide groove; 23. Forward screw; 24. Reverse screw; 25. Connecting rod; 26. Motor; 27. Guide rod; 28. Slider; 29. ​​Guide block; 3. Tensioning roller; 4. Support roller; 5. Heating assembly; 51. Heating box; 52. Fan; 53. Heating wire; 54. Air outlet pipe; 6. Exhaust fan; 7. Waste collection pipe. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] It should be noted that when a component is referred to as being "mounted on" another component, it may be mounted directly on the other component or there may be a central component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a central component. When a component is considered to be "fixed to" another component, it may be directly fixed to the other component or there may be a central component.

[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit this invention. The term "or / and" as used herein includes any and all combinations of one or more of the associated listed items.

[0033] like Figure 1 and Figure 2 and Figure 3 As shown, the polyester woven fabric shaping device includes a shaping box 1, an adjusting member 2, a tensioning roller 3, a supporting roller 4 and a heating assembly 5. The shaping box 1 has an internal cavity and both ends of the shaping box 1 have a feed port 11 and a discharge port 12 running through its inner cavity. The adjusting member 2 is connected to the side wall of the inner cavity of the shaping box 1. The number of the tensioning rollers 3 is two and the two tensioning rollers 3 are parallel to each other. The two tensioning rollers 3 are both connected to the adjusting member 2. The adjusting member 2 can change the spacing between the two tensioning rollers 3. The number of the supporting rollers 4 is two and the two supporting rollers 4 are parallel to each other. The two supporting rollers 4 are rotatably connected between the front and rear side walls of the inner cavity of the shaping box 1 and the supporting rollers 4 are located above the tensioning roller 3. The heating assembly 5 is connected to the shaping box 1. The heating assembly 5 is directly opposite to the two supporting rollers 4. A cooling fan 15 is symmetrically installed on one side of the shaping box 1 above and below the discharge port 12 through a mounting plate 14.

[0034] The adjusting member 2 includes a forward screw 23 and a reverse screw 24, and the threads of the forward screw 23 and the reverse screw 24 are opposite. The front side wall of the inner cavity of the forming box 1 is provided with a recessed slide 21, and the rear side wall of the inner cavity of the forming box 1 is provided with a recessed guide groove 22. The slide 21 and the guide groove 22 are opposite to each other. One end of the forward screw 23 is rotatably connected to one side wall of the slide 21, and the other end of the forward screw 23 and one end of the reverse screw 24 are fixedly connected by a connecting rod 25. The other end of the reverse screw 24 is rotatably connected to the other side wall of the slide 21. The front side wall of the inner cavity of the forming box 1 is provided with an installation cavity 13, and a motor 26 is fixedly connected to the installation cavity 13. The output end of the motor 26 is connected to the reverse screw 24.

[0035] The adjusting member 2 also includes a guide rod 27, a slider 28 and a guide block 29. The guide rod 27 is fixedly connected to the guide groove 22. There are two sliders 28 and two guide blocks 29. The two sliders 28 are respectively threadedly connected to the forward screw 23 and the reverse screw 24. The two guide blocks 29 are respectively movably connected in series to the guide rod 27. The sliders 28 and the guide blocks 29 are opposite to each other one by one. The two ends of the two tensioning rollers 3 are respectively rotatably connected to the corresponding sliders 28 and guide blocks 29.

[0036] The heating assembly 5 includes a heating box 51, which is fixedly connected to the upper part of the shaping box 1. A plurality of fans 52 are fixedly connected to the rear outer wall of the heating box 51, and the air outlet ends of the fans 52 are all located inside the heating box 51. Electric heating wires 53 are fixedly connected to both ends of the inner wall of the heating box 51, and an air outlet pipe 54 is plugged into the bottom outer wall of the heating box 51.

[0037] There are a plurality of air outlet pipes 54 , and the plurality of air outlet pipes 54 are located in the inner cavity of the shaping box 1 and directly facing between the two support rollers 4 .

[0038] An exhaust fan 6 is installed at the top of the shaping box 1, and the exhaust end of the exhaust fan 6 is connected to a waste gas collection pipe 7, which can be connected to an external waste gas collection device.

[0039] A transparent observation window 17 is provided on the front side of the exterior of the calibrating box 1 .

[0040] The utility model creatively arranges a shaping box, an adjusting part, a tensioning roller, a supporting roller and a heating component. The cloth enters from the feed port and exits from the discharge port. The order of the cloth path is: tensioning roller, supporting roller, supporting roller, tensioning roller. The two supporting rollers are close to the heating component. The heating component can heat the cloth between the two supporting rollers. Starting the electric heating wire can perform the heating work. The air outlet end of the fan blows the hot air inside the heating box to the bottom of the heating box. The hot air is blown to the cloth between the two supporting rollers through the air outlet pipe. The cloth can be shaped after being heated.

[0041] During the heating process, an adjustment member is used to change the distance between the two tensioning rollers. The starting motor can drive the reverse screw and the forward screw to rotate synchronously, thereby driving the two sliders on the forward screw and the reverse screw to move closer to or away from each other, thereby driving the two tensioning rollers to move closer to or away from each other. When the two tensioning rollers move closer to each other, the fabric is tensioned, and when the two tensioning rollers move away from each other, the fabric is relaxed, thereby adjusting the tension of the fabric.

[0042] The exhaust fan, waste collection pipe and external waste gas collection device can be used to collect, recycle and reuse the waste gas in the setting box.

[0043] After the fabric is heated, it is discharged through the discharge port. At this time, the cooling fan is started to air-dry and cool the shaped fabric, which is convenient for subsequent work.

[0044] The device adjusts the tension of the fabric by adjusting the distance between the two tensioning rollers, thereby preventing the fabric from becoming loose due to lack of tension, and thus preventing the fabric from shaping, thereby improving work efficiency.

[0045] The various technical features of the above-described embodiments can be combined arbitrarily. To make the description concise, not all possible combinations of the various technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0046] Those skilled in the art should recognize that the above embodiments are merely intended to illustrate the present invention and are not intended to limit the present invention. As long as they are within the spirit of the present invention, appropriate changes and modifications to the above embodiments fall within the scope of protection claimed by the present invention.

Claims

1. A polyester woven fabric shaping device, characterized in that: It includes a forming box, an adjusting part, a tensioning roller, a supporting roller and a heating component. The forming box has an internal cavity and both ends of the forming box have a feed port and a discharge port running through the inner cavity. The adjusting part is connected to the side wall of the inner cavity of the forming box. There are two tensioning rollers and the two tensioning rollers are parallel to each other. Both tensioning rollers are connected to the adjusting part. The adjusting part can change the spacing between the two tensioning rollers. There are two supporting rollers and the two supporting rollers are parallel to each other. The two supporting rollers are rotatably connected between the front and rear side walls of the inner cavity of the forming box and the supporting rollers are located above the tensioning rollers. The heating component is connected to the forming box and the heating component is directly opposite to the two supporting rollers. Cooling fans are symmetrically installed on one side of the forming box above and below the discharge port through mounting plates.

2. A polyester woven fabric shaping device according to claim 1, characterized in that: The adjusting part includes a forward screw and a reverse screw, the threads of the forward screw and the reverse screw are opposite, a recessed slide groove is provided on the front side wall of the inner cavity of the forming box, and a recessed guide groove is provided on the rear side wall of the inner cavity of the forming box, the slide groove and the guide groove are opposite, one end of the forward screw is rotatably connected to one side wall of the slide groove, the other end of the forward screw and one end of the reverse screw are fixedly connected by a connecting rod, and the other end of the reverse screw is rotatably connected to the other side wall of the slide groove, and an installation cavity is provided in the front side wall of the inner cavity of the forming box, a motor is fixedly connected in the installation cavity, and the output end of the motor is connected to the reverse screw.

3. A polyester woven fabric shaping device according to claim 2, characterized in that: The adjusting part also includes a guide rod, a slider and a guide block. The guide rod is fixedly connected to the guide groove. There are two sliders and two guide blocks. The two sliders are respectively threadedly connected to the forward screw and the reverse screw. The two guide blocks are respectively movably connected in series on the guide rod. The sliders and the guide blocks are opposite to each other one by one. The two ends of the two tensioning rollers are respectively rotatably connected to the corresponding sliders and guide blocks one by one.

4. A polyester woven fabric shaping device according to claim 3, characterized in that: The heating assembly includes a heating box, which is fixedly connected to the upper part of the shaping box. Multiple fans are fixedly connected to the rear outer wall of the heating box, and the air outlet ends of the fans are all located inside the heating box. Electric heating wires are fixedly connected to both ends of the inner wall of the heating box, and an air outlet pipe is plugged into the bottom outer wall of the heating box.

5. The polyester woven fabric shaping device according to claim 4, characterized in that: There are a plurality of air outlet pipes, and the plurality of air outlet pipes are located in the inner cavity of the shaping box and directly facing between the two supporting rollers.

6. The polyester woven fabric shaping device according to claim 5, characterized in that: An exhaust fan is installed on the top of the shaping box, and the exhaust end of the exhaust fan is connected to a waste gas collection pipe, which can be connected to an external waste gas collection device.

7. The polyester woven fabric shaping device according to claim 6, characterized in that: A transparent observation window is provided on the front side of the exterior of the calibrating box.

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