Building block type cooling device

Abstract

The utility model relates to the technical field of gearbox cooling, in particular to a building block type cooling device which comprises a plurality of unit cooling assemblies and a plurality of bidirectional sealing joints, the unit cooling assemblies are sequentially connected, and the adjacent unit cooling assemblies are communicated through the bidirectional sealing joints. Any unit cooling assembly comprises a cooling block and a cooling pipe, a through hole I and a through hole II are formed in the upper end of the cooling block, and the two ends of the cooling pipe communicate with the through hole I and the through hole II correspondingly; a liquid inlet hole and a liquid outlet hole are respectively formed in two surfaces of the cooling block, the liquid inlet hole is communicated with the through hole I, and the liquid outlet hole is communicated with the through hole II. The arrangement modes of transverse splicing and stacking, vertical splicing and stacking and mixed splicing and stacking can be selected according to the space size of the gearbox, the length and the length of the cooling pipes of different specifications are combined according to the heat balance calculation requirement during design of the gearbox, and the cooling device meeting the requirements of different gearboxes is designed by integrating the factors.

Description

Technical Field

[0001] The utility model relates to the technical field of gear box cooling, and more specifically to a building block type cooling device. Background Art

[0002] As a key component in gearboxes, cooling devices effectively disperse heat and prevent overheating. However, the design of cooling devices varies greatly depending on the structure and size of each gearbox model, necessitating unique positioning, size, and shape. This wide variety of cooler specifications hinders production organization and inventory, and the cost of replacing and repairing damaged units is high. Consequently, a standardized cooling device is urgently needed to meet the needs of various gearboxes. Utility Model Content

[0003] In order to overcome the deficiencies in the prior art, a modular cooling device is provided. The cooling device adopts a modular structure and the components of the unit cooling assembly are standardized. The cooling device can achieve standardized design and meet the use of gearboxes of different models.

[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0005] A modular cooling device comprises a plurality of unit cooling assemblies and a plurality of bidirectional sealing joints, wherein the unit cooling assemblies are connected in sequence, and adjacent unit cooling assemblies are connected via the bidirectional sealing joints;

[0006] Any of the unit cooling components includes a cooling block and a cooling pipe. The upper end of the cooling block is provided with a through hole I and a through hole II. The two ends of the cooling pipe are respectively connected to the through hole I and the through hole II.

[0007] Two surfaces of the cooling block are respectively provided with a liquid inlet hole and a liquid outlet hole, wherein the liquid inlet hole is communicated with the through hole I, and the liquid outlet hole is communicated with the through hole II.

[0008] Preferably, a cooling rack is further included, wherein a groove is provided in the cooling rack, and several unit cooling components are arranged in the groove. Two through holes are provided on the cooling rack, and the two through holes are respectively connected to the liquid inlet hole of the first unit cooling component and the liquid outlet hole of the last cooling unit component.

[0009] Preferably, the cooling block is a cubic structure, and pits and bosses are respectively provided on two opposite side surfaces of the cooling block, and the surfaces of adjacent cooling blocks that are in contact with each other are matched through the pits and bosses.

[0010] Preferably, the outer sides of the liquid inlet and outlet holes are both provided with countersunk holes, a connecting hole is provided in the middle of the bidirectional sealing joint, and a shoulder is provided on the outer side of the bidirectional sealing joint for axial positioning with the countersunk holes.

[0011] Preferably, a portion of the bidirectional sealing joint inserted into the liquid inlet or outlet is provided with a groove, and an O-ring and a retaining ring are provided in the groove.

[0012] Preferably, the cooling pipe is welded to the corresponding cooling block, and the unit cooling assembly is welded to the cooling rack.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] This utility model utilizes modularized cooling devices, standardizing the components of the cooling unit assembly, designing cooling blocks with uniform dimensions, and designing cooling tubes in both long and short sizes. Horizontal, vertical, or mixed stacking arrangements are selected based on the gearbox's spatial dimensions. Different cooling tube lengths are combined based on the thermal balance calculations required during gearbox design. By integrating these factors, a cooling device is designed to meet the requirements of various gearboxes. This cooling device achieves both standardized design and personalized needs, making it easier for gearbox manufacturers to organize production and maintain inventory. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The specific implementation of the present invention will be further described in detail below with reference to the accompanying drawings.

[0016] Figure 1 A schematic diagram of a structure of a unit cooling assembly;

[0017] Figure 2 A schematic diagram of the structure of a cooling block;

[0018] Figure 3 Schematic diagram of another structure of the cooling block;

[0019] Figure 4 This is another structural schematic diagram of the cooling block;

[0020] Figure 5 Schematic diagram of the structure of the cooling pipe;

[0021] Figure 6 Schematic diagram of the structure of the cooling rack;

[0022] Figure 7 It is a structural schematic diagram of a bidirectional sealing joint;

[0023] Figure 8 This is a schematic diagram of the installation of the O-ring;

[0024] Figure 9 This is a schematic diagram of the vertical stacking structure of the unit cooling components;

[0025] Figure 10 This is a schematic diagram of the horizontal stacking structure of the unit cooling components;

[0026] Figure 11 This is a schematic diagram of the mixed stacking structure of unit cooling components;

[0027] Figure 12 This is a horizontal stacked cross-sectional view of the unit cooling assembly.

[0028] In the figure: 1-unit cooling assembly, 11-cooling block, 12-cooling pipe, 13-through hole I, 14-through hole II, 15-liquid inlet hole, 16-liquid outlet hole, 17-pit, 18-boss, 19-sink, 2-bidirectional sealing joint, 21-connecting hole, 22-shoulder, 23-groove, 24-O-ring, 25-retaining ring, 3-cooling rack, 31-groove, 32-through hole. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] like Figures 1 to 12 As shown, a building block cooling device includes several unit cooling components 1 and several bidirectional sealing joints 2. The number of unit cooling components 1 can be selected according to needs. Several unit cooling components 1 are arranged in sequence, and adjacent unit cooling components 1 arranged in sequence are connected in sequence through bidirectional sealing joints 2.

[0031] Specifically, any unit cooling assembly 1 includes a cooling block 11 and a cooling pipe 12. The cooling pipe 12 can be of two or more different sizes. The cooling pipes can be of different lengths and sizes according to the thermal balance calculation requirements and space dimensions during gearbox design.

[0032] The upper end of the cooling block 11 is provided with through-holes I 13 and II 14, and the ends of the cooling tube 12 are connected to through-holes I 13 and II 14, respectively. Two surfaces of the cooling block 11 are provided with liquid inlet holes 15 and liquid outlet holes 16, respectively. Liquid inlet hole 15 is connected to through-hole I 13, and liquid outlet hole 16 is connected to through-hole II 14. Preferably, the cooling tube 12 is welded to the corresponding cooling block 11.

[0033] The cooling blocks 11 of adjacent unit cooling assemblies 1 are connected through a two-way sealing joint 2, one end of which is connected to the liquid outlet 16 of the previous cooling block 11, and the other end of which is connected to the liquid inlet 15 of the next cooling block 11.

[0034] To axially position the bidirectional sealing joint 2, counterbores 19 are provided on the outside of the liquid inlet hole 15 and the liquid outlet hole 16. A connecting hole 21 is provided in the middle of the bidirectional sealing joint 2, connecting the liquid outlet hole 16 and the liquid inlet hole 15. A shoulder 22 is provided on the outside of the bidirectional sealing joint 2 for axial positioning with the counterbores 19. The portion of the bidirectional sealing joint 2 that inserts into the liquid inlet hole 15 or the liquid outlet hole 16 is provided with a groove 23. An O-ring 24 and a retaining ring 25 are provided in the groove 23, which not only connects the coolant between the unit cooling components 1 but also prevents coolant leakage.

[0035] The cooling rack 3 has a groove 31 for securing the assembled cooling unit assemblies 1. Several cooling unit assemblies 1 are positioned within the groove 31. Two through-holes 32 are provided on the cooling rack 3, connecting to the liquid inlet 15 of the first cooling unit assemblies 1 and the liquid outlet 16 of the last cooling unit assemblies 1, respectively. The two through-holes 32 are connected to the cooling joints for the inlet and outlet of cooling water, respectively. The cooling unit assemblies 1 on the cooling rack 3 form a one-way passage for cooling water.

[0036] The cooling block 11 adopts a cubic structure, and a pit 17 and a boss 18 are respectively provided on the two opposite sides of the cooling block 11. The surfaces of adjacent cooling blocks 11 that are in contact with each other are matched through the pit 17 and the boss 18. The cooling block 11 can be used according to the structure of the gearbox. Figures 9 to 11 The vertical stacking, horizontal stacking, mixed stacking or other stacking methods shown are as follows. After the cooling block 11 and the cooling rack 3 are assembled, spot welding is performed on the connection periphery to ensure the reliability of the entire device.

[0037] like Figures 2 to 4 As shown, the liquid inlet holes 15 and the liquid outlet holes 16 on the cooling block 11 can be arranged in a variety of ways, and can be selected according to different stacking methods such as vertical stacking, horizontal stacking or mixed stacking.

[0038] The modular cooling device is composed of multiple cooling unit assemblies 1, which improves the standardization of the cooling device. When a cooling unit 1 is damaged, it can be replaced individually. As a standard part, the cooling unit assemblies 1 are easy to mass produce, improve interchangeability, and reduce maintenance costs.

[0039] The above only describes in detail the preferred embodiments of the present invention, but the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by ordinary technicians in this field, various changes can be made without departing from the purpose of the present invention, and various changes should be included in the scope of protection of the present invention.

Claims

1. A modular cooling device, characterized in that: It comprises a plurality of unit cooling assemblies (1) and a plurality of bidirectional sealing joints (2), wherein the plurality of unit cooling assemblies (1) are connected in sequence, and adjacent unit cooling assemblies (1) are connected via the bidirectional sealing joints (2); Any of the unit cooling components (1) comprises a cooling block (11) and a cooling pipe (12), wherein the upper end of the cooling block (11) is provided with a through hole I (13) and a through hole II (14), and the two ends of the cooling pipe (12) are respectively connected to the through hole I (13) and the through hole II (14); Two surfaces of the cooling block (11) are respectively provided with a liquid inlet hole (15) and a liquid outlet hole (16), wherein the liquid inlet hole (15) is connected to the through hole I (13), and the liquid outlet hole (16) is connected to the through hole II (14).

2. The modular cooling device according to claim 1, characterized in that: The cooling rack (3) is provided with a groove (31), and a plurality of unit cooling assemblies (1) are arranged in the groove (31). The cooling rack (3) is provided with two through holes (32), and the two through holes (32) are respectively connected to the liquid inlet (15) of the first unit cooling assembly (1) and the liquid outlet (16) of the last unit cooling assembly (1).

3. The modular cooling device according to claim 1, characterized in that: The cooling block (11) is a cubic structure, and a pit (17) and a boss (18) are respectively provided on two opposite side surfaces of the cooling block (11), and the surfaces of adjacent cooling blocks (11) that are in contact with each other are matched through the pit (17) and the boss (18).

4. The modular cooling device according to claim 1, characterized in that: The outer sides of the liquid inlet hole (15) and the liquid outlet hole (16) are both provided with countersunk holes (19), a connecting hole (21) is provided in the middle of the bidirectional sealing joint (2), and a shaft shoulder (22) is provided on the outer side of the bidirectional sealing joint (2) for axial positioning with the countersunk hole (19).

5. The modular cooling device according to claim 4, characterized in that: The portion of the bidirectional sealing joint (2) inserted into the liquid inlet hole (15) or the liquid outlet hole (16) is provided with a groove (23), and an O-ring (24) and a retaining ring (25) are provided in the groove (23).

6. The modular cooling device according to claim 1, characterized in that: The cooling pipe (12) is welded to the corresponding cooling block (11), and the unit cooling assembly (1) is welded to the cooling rack (3).

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