Water conservancy project pipeline crack detection device

The detection mechanism design with the cooperation of universal joint and electromagnet solves the problem of sliding of the water conservancy project pipeline detection device in complex-shaped pipelines, achieves stable detection and adaptability, and improves the accuracy and adaptability of detection.

CN223318746UActive Publication Date: 2025-09-09HEBEI GUANGCHEN CONSTR ENG TESTING CO LTD
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Patent Information

Application Number
CN202422678393.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-09-09
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

Existing crack detection devices for water conservancy project pipelines are prone to slipping when detecting complex-shaped pipelines, resulting in detection distortion, and are difficult to adapt to pipelines of different diameters and curvatures.

Method used

The detection mechanism and adjustment mechanism are connected by universal joints, combined with the design of electromagnet and rotating wheel. The friction is increased by the moving belt to ensure the smooth movement of the device in the curved pipe, and the electric telescopic rod is used to adapt to pipes of different diameters.

Benefits of technology

It achieves stable detection in complex pipelines, prevents sliding, improves detection accuracy and adaptability, and can adapt to pipelines with different diameters and bending methods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hydraulic engineering pipeline crack detection device, which relates to the field of pipeline detection and comprises a detection mechanism, universal joints are symmetrically arranged on the front side and the rear side of the detection mechanism, an adjusting mechanism is arranged at the other ends of the universal joints, a plurality of moving mechanisms are arranged on the adjusting mechanism, and each moving mechanism comprises a moving support. An L-shaped connecting rod is rotationally connected to the moving support, a rotating wheel is rotationally connected to the lower end of the L-shaped connecting rod, a middle connecting rod is rotationally connected to the other end of the L-shaped connecting rod, a rotating wheel is rotationally connected to the lower end of the middle connecting rod, and a moving belt sleeves the rotating wheel. The device has the beneficial effects that through arrangement of a moving mechanism, an electromagnet and a rotating wheel are matched, so that a moving belt is tightly attached to the inner wall of a pipeline, the contact area of the moving belt is increased, and the electromagnet can increase pressure and cooperate with each other to achieve the design purposes of increasing friction force and preventing sliding; the adjusting mechanism and the detection mechanism are connected through a universal joint, so that the device can smoothly move in the bent pipeline.
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Description

Technical Field

[0001] The utility model relates to the field of pipeline detection, in particular to a water conservancy project pipeline crack detection device. Background Art

[0002] Water conservancy project quality inspection can be referred to as quality inspection. It refers to the activities carried out by water conservancy project quality inspection units to inspect, measure, test or measure water conservancy project entities and raw materials, intermediate products, metal structures and electromechanical equipment used in water conservancy projects, and compare the results with relevant standards and requirements to determine whether the project quality is qualified. It is called water conservancy project pipeline inspection.

[0003] For example, the patent document with the announcement number CN221377912U discloses a water conservancy project pipeline crack detection device. The utility model provides a water conservancy project pipeline crack detection device that can adapt to pipelines of different specifications. A water conservancy project pipeline crack detection device includes a holding rod, a mounting sleeve rod, a connector and a mounting frame, etc. The left part of the holding rod is rotatably connected to the mounting sleeve rod made of elastic material, and the mounting sleeve rod is rotatably connected to a plurality of snap-shaped spliced ​​connectors. The left and right adjacent connectors are rotatably connected, and the rightmost connector is connected to the left side of the holding rod. The utility model adapts to different bending angles and bending directions in the pipeline through the cooperation between the connector and the mounting sleeve rod, thereby enabling the detection head to detect pipelines of complex shapes, thereby improving the adaptability of the detection head. In the inspection of cracks in water conservancy project pipelines, since the diameters of the pipelines to be inspected are different and the bending methods of the pipelines are diverse, the crack detection device needs to be able to adapt to pipelines of different diameters and pass through various bends. On this basis, it can be expected that when the cracks are located in the inclined or curved part of the pipeline, there is a possibility of slippage during the crack detection process of the device, resulting in detection distortion. Therefore, the detection device also needs to have good anti-slip capabilities. Utility Model Content

[0004] The purpose of this utility model is to provide a water conservancy project pipeline crack detection device in order to solve the above problems.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] A device for detecting cracks in a water conservancy project pipeline comprises a detection mechanism, wherein universal joints are symmetrically arranged on the front and rear sides of the detection mechanism, an adjustment mechanism is arranged on the other end of the universal joint, and a plurality of moving mechanisms are arranged on the adjustment mechanism. The moving mechanism comprises a moving bracket, and the two sides of the moving bracket are rotatably connected with symmetrically arranged L-shaped connecting rods, the lower ends of the L-shaped connecting rods are rotatably connected with rotating wheels, and the other ends of the L-shaped connecting rods are rotatably connected with an intermediate connecting rod, which is arranged between the two L-shaped connecting rods, and the lower ends of the intermediate connecting rods are rotatably connected with another rotating wheel, and a moving belt is sleeved on the rotating wheel, an electromagnet is fixedly connected to one side of the L-shaped connecting rod and the intermediate connecting rod, a second motor is fixedly connected to the side of one side of the L-shaped connecting rod, and an output end of the second motor is fixedly connected to the rotating wheel.

[0007] Preferably, the adjustment mechanism includes an adjustment shell, one end of the adjustment shell is fixedly connected to a fixed connecting frame, a plurality of first connecting rods evenly arranged in a circumference are rotatably connected to the fixed connecting frame, one side of the fixed connecting frame is fixedly connected to an electric telescopic rod, the output end of the electric telescopic rod is fixedly connected to a movable connecting frame, a plurality of second connecting rods evenly arranged in a circumference are rotatably connected to the movable connecting frame, the other end of the second connecting rod is rotatably connected to the middle part of the first connecting rod, a plurality of through slots are provided on the adjustment shell, the second connecting rod is slidably connected to the through slots on the adjustment shell, and the other end of the first connecting rod is hinged to the movable bracket.

[0008] Preferably, the detection mechanism includes a detection bracket, which is rotatably connected to a rotating frame, on which a detection head is mounted, a driven gear is fixedly connected to one side of the rotating frame, a driving gear is meshed with one side of the driven gear, a first motor is fixedly connected to one side of the detection bracket, an output end of the first motor is fixedly connected to the driving gear, the front and rear ends of the detection bracket are fixedly connected to the universal joint, the other end of the front universal joint is fixedly connected to the adjustment housing, and the other end of the rear universal joint is fixedly connected to the fixed connecting frame.

[0009] Preferably, the detection head is electrically connected to the controller via a communication cable, and the communication cable is used to transmit the electrical signals collected by the detection head.

[0010] Preferably, the material of the moving belt is rubber, and the surface of the moving belt is provided with a plurality of protruding patterns, and the patterns are used to increase friction.

[0011] Preferably, adjacent ends of the two electromagnets are arranged to have the same pole.

[0012] The beneficial effect is that through the setting of the moving mechanism and the cooperation between the electromagnet and the rotating wheel, the moving belt is made close to the inner wall of the pipe, the moving belt increases the contact area, and the setting of the electromagnet can increase the pressure. The mutual cooperation can achieve the design purpose of increasing friction and preventing sliding. In addition, the adjustment mechanism and the detection mechanism are connected by a universal joint, which can enable the device to move smoothly in a curved pipe. The adjustment mechanism can enable the device to adapt to pipes of different diameters.

[0013] Additional technical features and advantages of the present invention will be more clearly explained in the following description, or can be understood through specific practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention but do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1 This is a three-dimensional diagram of a water conservancy project pipeline crack detection device according to the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the adjustment shell of a water conservancy project pipeline crack detection device described in the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the adjustment mechanism of a water conservancy project pipeline crack detection device described in the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the detection mechanism of a water conservancy project pipeline crack detection device described in the utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the mobile mechanism of a water conservancy project pipeline crack detection device described in the utility model;

[0020] Figure 6 It is a left side sectional view of the moving mechanism of a water conservancy project pipeline crack detection device described in the utility model.

[0021] The following are the descriptions of the reference numerals:

[0022] 101. Detection bracket; 102. Rotating bracket; 103. Detection head; 104. Driven gear; 105. Driving gear; 106. First motor; 2. Universal joint; 301. Adjustment housing; 302. Fixed connecting bracket; 303. First connecting rod; 304. Second connecting rod; 305. Electric telescopic rod; 306. Mobile connecting bracket; 401. Mobile bracket; 402. L-shaped connecting rod; 403. Middle connecting rod; 404. Electromagnet; 405. Rotating wheel; 406. Moving belt; 407. Second motor. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0024] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0025] The present invention will be further described below with reference to the accompanying drawings:

[0026] like Figures 1-6 As shown, a water conservancy project pipeline crack detection device includes a detection mechanism, wherein universal joints 2 are symmetrically arranged on the front and rear sides of the detection mechanism, an adjustment mechanism is arranged on the other end of the universal joint 2, and a number of moving mechanisms are arranged on the adjustment mechanism, the moving mechanism includes a moving bracket 401, and the two sides of the moving bracket 401 are rotatably connected to symmetrically arranged L-shaped connecting rods 402, the lower end of the L-shaped connecting rod 402 is rotatably connected to a rotating wheel 405, and the other end of the L-shaped connecting rod 402 is rotatably connected to an intermediate connecting rod 403, which is arranged in the middle of the two L-shaped connecting rods 402, and the lower end of the intermediate connecting rod 403 is rotatably connected to another rotating wheel 405, and a moving belt 406 is sleeved on the rotating wheel 405, and an electromagnet 404 is fixedly connected to one side of the L-shaped connecting rod 402 and the intermediate connecting rod 403, and a second motor 407 is fixedly connected to the side of one side of the L-shaped connecting rod 402, and the output end of the second motor 407 is fixedly connected to the rotating wheel 405. The material of the moving belt 406 is rubber, and the surface of the moving belt 406 is provided with a plurality of movable belts. The second motor 407 drives the rotating wheel 405 to rotate, and the rotating wheel 405 drives the moving belt 406 to rotate. The moving belt 406 drives the device to move along the pipeline. The electromagnet 404 is energized to generate a magnetic force to drive the L-shaped connecting rod 402 and the middle connecting rod 403 close to the inner wall of the pipeline, so that the moving belt 406 can be closely attached to the inner wall of the pipeline. At the same time, the setting of the electromagnet 404 can also increase the pressure on the moving belt 406, thereby increasing the friction. In the process of the electromagnet 404 generating magnetic force, the principle of like poles repel each other is used to increase the distance between the rotating wheels 405, so that the moving belt 406 can be tensioned to improve the anti-slip ability. Through the cooperation of the L-shaped connecting rod 402 and the middle connecting rod 403, the rotating wheel 405 can be moved, so that the moving belt 406 can still be close to the inner wall of the pipeline during the turning process, maintaining a certain friction and thus maintaining the anti-slip ability.

[0027] The adjustment mechanism includes an adjustment shell 301, one end of the adjustment shell 301 is fixedly connected to a fixed connecting frame 302, and the fixed connecting frame 302 is rotatably connected to a number of first connecting rods 303 evenly arranged around the circumference, and one side of the fixed connecting frame 302 is fixedly connected to an electric telescopic rod 305, and the output end of the electric telescopic rod 305 is fixedly connected to a movable connecting frame 306, and the movable connecting frame 306 is rotatably connected to a number of second connecting rods 304 evenly arranged around the circumference, and the other end of the second connecting rod 304 is rotatably connected to the middle part of the first connecting rod 303, and a number of through slots are provided on the adjustment shell 301, and the second connecting rod 304 is slidably connected to the through slots on the adjustment shell 301, and the other end of the first connecting rod 303 is hinged to the movable bracket 401, and the electric telescopic rod 305 drives the movable connecting frame 306 to translate, and the movable connecting frame 306 drives the second connecting rod 304 to move, and the second connecting rod 304 drives the first connecting rod 303 to open or contract, so that the device can adapt to pipes of different sizes, thereby increasing the adaptability of the device.

[0028] The detection mechanism includes a detection bracket 101, which is rotatably connected to a rotating bracket 102, on which a detection head 103 is mounted, a driven gear 104 is fixedly connected to one side of the rotating bracket 102, a driving gear 105 is meshed with one side of the driven gear 104, a first motor 106 is fixedly connected to one side of the detection bracket 101, an output end of the first motor 106 is fixedly connected to the driving gear 105, the front and rear ends of the detection bracket 101 are fixedly connected to the universal joint 2, the other end of the front universal joint 2 is fixedly connected to the adjustment housing 301, and the rear universal joint 106 is fixedly connected to the adjustment housing 301. The other end of the joint 2 is fixedly connected to the fixed connecting frame 302. The detection head 103 is electrically connected to the controller through a communication cable. The communication cable is used to transmit the electrical signal collected by the detection head 103. After the detection device reaches the measuring position, the first motor 106 drives the driving gear 105 to rotate, the driving gear 105 drives the driven gear 104 to rotate, the driven gear 104 drives the rotating frame 102 to rotate, and the rotating frame 102 drives the detection head 103 to rotate. The detection head 103 detects the inner wall of the surrounding pipe and then transmits the electrical signal to the controller through the communication cable.

[0029] Working principle: The staff sends the detection device into the pipeline to be detected, the adjustment mechanism is started, the electric telescopic rod 305 drives the mobile connecting frame 306 to move horizontally, the mobile connecting frame 306 drives the second connecting rod 304 to move, the second connecting rod 304 drives the first connecting rod 303 to open or contract, so that the mobile device contacts the inner wall of the pipeline, the second motor 407 drives the rotating wheel 405 to rotate, the rotating wheel 405 drives the moving belt 406 to rotate, the moving belt 406 drives the device to move along the pipeline, the electromagnet 404 is energized to generate magnetic force to drive the L-shaped connecting rod 402 and the middle connecting rod 403 close to the inner wall of the pipeline, so that the moving belt 406 can be close to the inner wall of the pipeline. At the same time, the setting of the electromagnet 404 can also increase the pressure on the moving belt 406, thereby increasing the friction. In the process of the electromagnet 404 generating magnetic force, the same poles repel each other. The principle makes the distance between the rotating wheels 405 tend to increase, so that the moving belt 406 can be tensioned to improve the anti-skid ability. Through the cooperation of the L-shaped connecting rod 402 and the middle connecting rod 403, the rotating wheel 405 can be moved, so that the moving belt 406 can still stick to the inner wall of the pipeline during the turning process, maintain a certain friction force and thus maintain the anti-skid ability. When the detection device passes through the pipeline, the setting of the universal joint 2 can ensure that the device passes through the curve smoothly. After the detection device reaches the measuring position, the first motor 106 drives the driving gear 105 to rotate, the driving gear 105 drives the driven gear 104 to rotate, the driven gear 104 drives the rotating frame 102 to rotate, the rotating frame 102 drives the detection head 103 to rotate, and the detection head 103 detects the inner wall of the surrounding pipeline, and then transmits the electrical signal to the controller through the communication cable.

[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements shall fall within the scope of the present invention as claimed.

Claims

1. A hydraulic engineering pipeline crack detection device, comprising a detection mechanism, characterized in that: The detection mechanism is symmetrically provided with universal joints (2) on both sides, and an adjustment mechanism is provided on the other end of the universal joint (2). The adjustment mechanism is provided with a plurality of moving mechanisms, and the moving mechanisms include a moving bracket (401). Both sides of the moving bracket (401) are rotatably connected to symmetrically provided L-shaped connecting rods (402). The lower end of the L-shaped connecting rod (402) is rotatably connected to a rotating wheel (405). The other end of the L-shaped connecting rod (402) is rotatably connected to an intermediate connecting rod (403). The intermediate connecting rod (403) is rotatably connected to the rotating wheel (405). 03) is arranged between the two L-shaped connecting rods (402), the lower end of the middle connecting rod (403) is rotatably connected to the other rotating wheel (405), and the rotating wheel (405) is provided with a moving belt (406). The L-shaped connecting rod (402) and one side of the middle connecting rod (403) are fixedly connected to an electromagnet (404), and the side of one side of the L-shaped connecting rod (402) is fixedly connected to a second motor (407), and the output end of the second motor (407) is fixedly connected to the rotating wheel (405).

2. A water conservancy project pipeline crack detection device according to claim 1, characterized in that: The adjustment mechanism comprises an adjustment housing (301), one end of the adjustment housing (301) is fixedly connected to a fixed connecting frame (302), a plurality of first connecting rods (303) evenly arranged around a circumference are rotatably connected to the fixed connecting frame (302), one side of the fixed connecting frame (302) is fixedly connected to an electric telescopic rod (305), an output end of the electric telescopic rod (305) is fixedly connected to a mobile connecting frame (306), a plurality of second connecting rods (304) evenly arranged around a circumference are rotatably connected to the mobile connecting frame (306), the other end of the second connecting rod (304) is rotatably connected to the middle of the first connecting rod (303), a plurality of through slots are provided on the adjustment housing (301), the second connecting rod (304) is slidably connected to the through slots on the adjustment housing (301), and the other end of the first connecting rod (303) is hinged to the mobile bracket (401).

3. The hydraulic engineering pipeline crack detection device according to claim 2, characterized in that: The detection mechanism comprises a detection bracket (101), a rotating bracket (102) is rotatably connected to the detection bracket (101), a detection head (103) is mounted on the rotating bracket (102), a driven gear (104) is fixedly connected to one side of the rotating bracket (102), a driving gear (105) is meshed with one side of the driven gear (104), a first motor (106) is fixedly connected to one side of the detection bracket (101), an output end of the first motor (106) is fixedly connected to the driving gear (105), front and rear ends of the detection bracket (101) are fixedly connected to the universal joint (2), the other end of the universal joint (2) on the front side is fixedly connected to the adjustment housing (301), and the other end of the universal joint (2) on the rear side is fixedly connected to the fixed connection bracket (302).

4. A water conservancy project pipeline crack detection device according to claim 3, characterized in that: The detection head (103) is electrically connected to the controller via a communication cable, and the communication cable is used to transmit the electrical signal collected by the detection head (103).

5. The hydraulic engineering pipeline crack detection device according to claim 1, characterized in that: The material of the moving belt (406) is rubber, and the surface of the moving belt (406) is provided with a plurality of protruding patterns, and the patterns are used to increase friction.

6. The hydraulic engineering pipeline crack detection device according to claim 1, characterized in that: Adjacent ends of the two electromagnets (404) are arranged to have the same pole.

Citation Information

Patent Citations

  • Water conservancy project pipeline crack detection device

    CN221377912U