PC continuous beam bridge construction monitoring device

By designing a movable PC continuous beam bridge construction monitoring device, using a connected base, rollers and bending arm structure, combined with a drive motor and gear set, the flexible movement and real-time adjustment of the monitoring components are achieved, solving the problems of limited field of view and multiple blind spots of existing monitoring devices, and improving the real-time and flexibility of construction monitoring.

CN223318844UActive Publication Date: 2025-09-09WENZHOU TRAFFIC ENG TESTING CO LTD
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Patent Information

Application Number
CN202521611023.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-31
Publication Date
2025-09-09
Estimated Expiration
2035-07-31

AI Technical Summary

Technical Problem

Existing construction monitoring devices have a fixed structure that cannot be flexibly adjusted, resulting in a limited monitoring field of view, many blind spots, and an inability to dynamically track the construction progress. The system is costly and has poor flexibility.

Method used

A PC continuous beam bridge construction monitoring device was designed. It adopts a combined structure of a conjoined base, rollers, bending arms and auxiliary wheel sets. The movement and angle adjustment of the monitoring components are achieved through a drive motor and a gear set. A stepper motor is used to control the rotation of the camera, and a neural network is used to process the monitoring images.

Benefits of technology

It realizes the flexible movement and real-time adjustment of monitoring components, expands the monitoring range, reduces equipment costs, and improves the real-time nature and flexibility of construction monitoring.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a PC continuous beam bridge construction monitoring device which comprises a monitoring assembly and further comprises a conjoined base for assembling the monitoring assembly, two rear idler wheels are arranged at the rear end of the conjoined base, two bent arms are arranged at the front end of the conjoined base, and an auxiliary wheel set is arranged between the outer end portions of the two bent arms. The auxiliary wheel set is separated from the ground in an initial state; the two bending arms can rotate after being subjected to driving power, so that the auxiliary wheel sets are in contact with the ground; a stop block is arranged at the bottom of the front end of the connected base, and when the auxiliary wheel set is separated from the ground, the stop block can make contact with the ground to increase friction resistance; after the auxiliary wheel set makes contact with the ground, the front end of the connected base can be lifted, so that the stop block does not make contact with the ground, and the friction resistance between the stop block and the ground is eliminated. The utility model has the following advantages and effects: the monitoring assembly has mobility, can be adjusted in real time along with the construction progress, and realizes more flexible and more efficient dynamic monitoring.
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Description

Technical Field

[0001] The utility model relates to the technical field of monitoring, in particular to a PC continuous beam bridge construction monitoring device. Background Art

[0002] During bridge construction, monitoring devices are often needed to monitor the progress of the bridge and the work of workers on the construction site. For example, Chinese patent application number CN202122936639.9 discloses a bridge construction monitoring device.

[0003] However, monitoring devices in the prior art are usually installed using a fixed structure;

[0004] During construction, monitoring focus often shifts with each process (for example, from main beam monitoring to closing section monitoring). Fixed monitoring devices cannot flexibly adjust their position or angle based on actual monitoring needs, making it difficult to quickly focus on new critical points when needed.

[0005] To maximize coverage and minimize blind spots, existing solutions rely on increasing the number of fixed cameras, densely deploying them at different locations across the bridge. This significantly increases equipment procurement, installation, cabling, and maintenance costs, complicates the monitoring system, and makes data integration more difficult.

[0006] In summary, the fixed monitoring devices widely used in existing construction monitoring systems suffer from inherent structural limitations (immobility and fixed viewing angles), including limited field of view, numerous blind spots, inability to dynamically track construction progress and key points, high system costs, and limited flexibility. These issues severely restrict the real-time and flexibility of construction monitoring.

[0007] Therefore, there is an urgent need to develop a monitoring device that can overcome the above-mentioned defects and has mobility, so as to make real-time adjustments according to the construction progress and achieve more flexible and efficient dynamic monitoring.

[0008] Furthermore, the monitoring device also needs to have an effective braking structure to avoid parking and sliding. Utility Model Content

[0009] The purpose of the utility model is to provide a PC continuous beam bridge construction monitoring device to solve the problems raised in the background technology.

[0010] The above technical objectives of the present invention are achieved through the following technical solutions: a PC continuous beam bridge construction monitoring device, comprising a monitoring assembly; a conjoined base for assembling the monitoring assembly, rear rollers being provided on both sides of the rear end of the conjoined base, a rear shaft connected to the two rear rollers and a drive motor for providing rotational power to the rear shaft being provided inside the conjoined base; rotatable bending arms being provided on both sides of the front end of the conjoined base, an auxiliary wheel set being provided between the outer ends of the two bending arms; the auxiliary wheel set being separated from the ground in an initial state; the two bending arms being rotated upon receiving driving power so that the auxiliary wheel set contacts the ground;

[0011] A blocking block is fixedly provided at the bottom of the front end of the one-piece base. When the auxiliary wheel set is separated from the ground, the blocking block will contact the ground to increase friction resistance;

[0012] After the auxiliary wheel set comes into contact with the ground, the front end of the integrated base is lifted, so that the blocking block does not come into contact with the ground, thereby eliminating the friction resistance between the blocking block and the ground.

[0013] By adopting the above technical solution, the driving motor provides the power for the rear roller to rotate; the two bending arms can rotate relative to the front end of the integrated base, thereby driving the auxiliary wheel group to rotate synchronously; in the initial state, the block will contact the ground when the auxiliary wheel group is separated from the ground to increase the friction resistance; after switching to the moving state, the two bending arms will rotate, so that the auxiliary wheel group contacts the ground, and then lift the front end of the integrated base, so that the block does not contact the ground, thereby eliminating the friction resistance between the block and the ground; at this time, as the rear roller rotates, it can drive the monitoring component to move forward steadily.

[0014] A further configuration is that a wear-resistant layer is provided at the bottom of the block.

[0015] By adopting the above technical solution and setting the wear-resistant layer, the wear of the block can be reduced as much as possible and the service life can be extended.

[0016] Further configuration is as follows: a first front frame and a second front frame are respectively provided on both sides of the front end of the one-piece base, and the two bending arms are respectively extended into and assembled inside the first front frame and the second front frame;

[0017] The two bending arms are rotated synchronously via a transmission main shaft;

[0018] A first motor and a gear set are provided on the first front end frame. The first motor provides rotational power for the gear set, and the gear set provides rotational power for the bending arm and the transmission main shaft assembled in the first front end frame. The transmission main shaft provides rotational power for the bending arm assembled in the second front end frame.

[0019] By adopting the above technical solution, the synchronous rotation of the two bending arms is achieved through the transmission main shaft; the first motor can simultaneously provide rotational power for the bending arms and the transmission main shaft assembled in the first front end frame.

[0020] The further configuration is as follows: the first motor is fixedly provided on the first front end frame, the gear set is composed of a first gear, a second gear, a third gear, a first transmission tooth, a second transmission tooth, a third transmission tooth, a first inner shaft and a second inner shaft, a driving tooth is fixedly provided on the output shaft of the first motor, the first gear is meshed with the driving tooth, the first gear and the first transmission tooth are connected by rotating the first inner shaft arranged on the first front end frame; the second gear is meshed with the first transmission tooth, the second gear and the second transmission tooth are connected by rotating the second inner shaft arranged on the first front end frame, the third gear and the third transmission tooth are fixedly sleeved on the transmission main shaft, and the third gear is meshed with the second transmission tooth;

[0021] A first driven tooth is fixedly provided on the bending arm assembled in the first front end frame, and a first transmission belt is used to form a transmission between the first driven tooth and the third transmission tooth.

[0022] By adopting the above technical solution, meshing and transmission cooperation are achieved based on the gear set.

[0023] A further configuration is that a second driven tooth is fixedly provided on the bending arm assembled in the second front end frame, a fourth transmission tooth is fixedly sleeved on the transmission main shaft, and transmission is formed between the second driven tooth and the fourth transmission tooth through a second transmission belt.

[0024] By adopting the above technical solution, through the cooperation of the second driven teeth, the fourth transmission teeth and the second transmission belt, the transmission main shaft can smoothly provide rotational power for the bending arm assembled in the second front end frame.

[0025] A further configuration is that the auxiliary wheel group includes fixed plates respectively fixed to the outer sides of the two bending arms, a transmission subshaft is rotatably arranged between the two fixed plates, and a plurality of auxiliary rollers are regularly arranged on the transmission subshaft, with intervals between adjacent auxiliary rollers.

[0026] By adopting the above technical solution and setting up multiple auxiliary rollers, the load-bearing capacity can be improved.

[0027] A further configuration is that: two ends of the transmission secondary shaft are fixedly provided with secondary gears, two second motors are fixedly provided on the two fixed plates, secondary transmission teeth are fixedly provided on the output shafts of the two second motors, and transmission is formed between the two secondary transmission teeth and the corresponding secondary gears through a secondary transmission belt.

[0028] By adopting the above technical solution and providing two second motors, the driving capability is improved, thereby adapting to monitoring components with heavier weight.

[0029] Further, the monitoring assembly includes a monitoring base, the monitoring base is fixed to the upper end of the integrated base, a stepper motor, a rotating arm and a monitoring camera are provided inside the monitoring base, the monitoring camera is fixed to the rotating arm, and the stepper motor is connected to the rotating arm to control the rotation of the monitoring camera;

[0030] The monitoring base is covered with a light-transmitting protective cover, which covers the stepping motor, the rotating arm and the monitoring camera.

[0031] By adopting the above technical solution, the monitoring range can be expanded by controlling the rotation of the monitoring camera; at the same time, the protective cover can play a waterproof role.

[0032] In summary, the present invention has the following beneficial effects: the monitoring component has the ability to move, and can be adjusted in real time according to the construction progress, thereby achieving more flexible and efficient dynamic monitoring. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a structural diagram of an embodiment;

[0034] Figure 2 Schematic diagram of the internal structure of the monitoring component in the embodiment (protective cover is hidden);

[0035] Figure 3 Schematic diagram of the structure on the two bending arms in the embodiment (excluding the integrated base);

[0036] Figure 4 for Figure 2 Enlarged view of part A in the middle;

[0037] Figure 5 for Figure 2 Enlarged view of middle part B;

[0038] Figure 6 for Figure 2 Enlarged view of part C in the middle.

[0039] In the figure: 11. Monitoring component; 12. Monitoring base; 13. Stepper motor; 14. Monitoring camera; 15. Rotating arm; 16. Protective cover; 21. One-piece base; 22. Rear roller; 23. Block; 231. Wear-resistant layer; 31. Bending arm; 32. Connecting arm; 41. First front end frame; 42. Second front end frame; 43. Transmission main shaft; 44. First motor; 51. First gear; 52. Second gear; 53. Third gear; 60. Driving gear; 61. First transmission gear; 62. Second transmission gear; 63. Third transmission gear; 64. First driven gear; 65. First transmission belt; 71. First inner shaft; 72. Second inner shaft; 81. Second driven gear; 82. Fourth transmission gear; 83. Second transmission belt; 91. Fixed plate; 92. Auxiliary roller; 93. Sub-gear; 94. Second motor; 95. Sub-transmission gear; 96. Sub-transmission belt. DETAILED DESCRIPTION

[0040] The present invention will be described in further detail below with reference to the accompanying drawings.

[0041] As attached Figures 1 to 6 As shown;

[0042] The present embodiment discloses a PC continuous beam bridge construction monitoring device, comprising a monitoring component 11; further comprising a connected base 21 for assembling the monitoring component 11, the connected base 21 and the monitoring component 11 being fixed by screws; rear rollers 22 are provided on both sides of the rear end of the connected base 21, and a rear rotating shaft connected to the two rear rollers 22 and a driving motor for providing rotational power to the rear rotating shaft are provided inside the connected base 21; rotatable bending arms 31 are provided on both sides of the front end of the connected base 21, preferably, the outer ends of the two bending arms 31 are reinforced by a connecting arm 32; an auxiliary wheel group is provided between the outer ends of the two bending arms 31; the auxiliary wheel group is separated from the ground in the initial state; the two bending arms 31 will rotate after receiving the driving power, so that the auxiliary wheel group contacts the ground; preferably, the bending arm 31 is a two-section structure, and the bending arm 31 is bent.

[0043] A block 23 is fixedly provided at the bottom of the front end of the one-piece base 21. When the auxiliary wheel set is separated from the ground, the block 23 will contact the ground to increase friction resistance.

[0044] When the auxiliary wheel set contacts the ground, the front end of the integrated base 21 is lifted, so that the blocking block 23 does not contact the ground, thereby eliminating the friction resistance between the blocking block 23 and the ground.

[0045] In a possible implementation, a wear-resistant layer 231 is provided at the bottom of the block 23. Preferably, the wear-resistant layer 231 is made of polyurethane.

[0046] In a possible implementation, a first front frame 41 and a second front frame 42 are respectively provided on both sides of the front end of the integrated base 21, and the two bent arms 31 extend into and are assembled inside the first front frame 41 and the second front frame 42 respectively;

[0047] The two bending arms 31 are rotated synchronously via a transmission main shaft 43;

[0048] A first motor 44 and a gear set are provided on the first front end frame 41. The first motor 44 provides rotational power for the gear set, and the gear set provides rotational power for the bending arm 31 and the transmission main shaft 43 assembled in the first front end frame 41, and provides rotational power for the bending arm 31 assembled in the second front end frame 42 through the transmission main shaft 43.

[0049] In a possible implementation, the first motor 44 is fixedly provided on the first front end frame 41, and the gear set is composed of a first gear 51, a second gear 52, a third gear 53, a first transmission tooth 61, a second transmission tooth 62, a third transmission tooth 63, a first inner shaft 71 and a second inner shaft 72. A driving tooth 60 is fixedly provided on the output shaft of the first motor 44, the first gear 51 is engaged with the driving tooth 60, and the first gear 51 and the first transmission tooth 61 are connected by rotating the first inner shaft 71 provided on the first front end frame 41; the second gear 52 is engaged with the first transmission tooth 61, and the second gear 52 and the second transmission tooth 62 are connected by rotating the second inner shaft 72 provided on the first front end frame 41; the third gear 53 and the third transmission tooth 63 are both fixedly sleeved on the transmission main shaft 43, and the third gear 53 is engaged with the second transmission tooth 62;

[0050] A first driven tooth 64 is fixedly provided on the bending arm 31 assembled in the first front end frame 41 , and a first transmission belt 65 is used to form a transmission between the first driven tooth 64 and the third transmission tooth 63 .

[0051] In one possible implementation, a second driven tooth 81 is fixedly provided on the bending arm 31 assembled in the second front end frame 42, and a fourth transmission tooth 82 is fixedly sleeved on the transmission main shaft 43 located in the second front end frame 42, and transmission is formed between the second driven tooth 81 and the fourth transmission tooth 82 through a second transmission belt 83.

[0052] In one possible implementation, the auxiliary wheel assembly includes fixed plates 91 respectively fixed to the outer sides of the two bending arms 31, a transmission sub-shaft is rotatably arranged between the two fixed plates 91, and a plurality of auxiliary rollers 92 are regularly arranged on the transmission sub-shaft, with gaps between adjacent auxiliary rollers 92.

[0053] In one possible implementation, sub-gears 93 are fixedly provided at both ends of the transmission sub-shaft, second motors 94 are fixedly provided on the two fixed plates 91, sub-transmission teeth 95 are fixedly provided on the output shafts of the two second motors 94, and transmission is formed between the two sub-transmission teeth 95 and the corresponding sub-gears 93 through sub-transmission belts 96.

[0054] In one possible implementation, the monitoring assembly includes a monitoring base 12, which is fixed to the upper end of the integrated base 21. A stepper motor 13, a rotating arm 15, and a monitoring camera 14 are provided inside the monitoring base. The monitoring camera 14 is fixed to the rotating arm 16. The stepper motor 13 is connected to the rotating arm 15 to control the rotation of the monitoring camera 14.

[0055] The monitoring base 12 is covered with a light-transmitting protective cover 16 , and the protective cover 16 covers the stepping motor 13 , the rotating arm 15 and the monitoring camera 14 .

[0056] It is necessary to expand that in this embodiment, a neural network can be combined to process the images captured by the surveillance camera 14; for example:

[0057] Use object detection networks (such as YOLO and SSD) to identify people in real time and determine whether key protective equipment (such as helmets) is worn correctly, issuing alerts for violations.

[0058] Use image segmentation networks (such as U-Net) to automatically scan the concrete surface after pouring or at specific stages, identify and mark suspected defect areas, and assist manual re-inspection;

[0059] Identify whether materials are stacked properly, such as checking whether the stacking areas of materials such as steel bars and formwork comply with safety regulations (such as height and spacing).

[0060] The working process of this embodiment is:

[0061] In the initial state, the first motor 44 controls the two bending arms 31 to rotate upward, so that the auxiliary wheel group is separated from the ground; after the auxiliary wheel group is separated from the ground, the blocking block 23 will contact the ground to increase the friction resistance, thereby preventing the monitoring component 11 and the integrated base 21 from moving.

[0062] After switching to the mobile state, the first motor 44 controls the two bending arms 31 to rotate downward, so that the auxiliary wheel group contacts the ground, and as the two bending arms 31 continue to rotate downward, the front end of the connected base 21 can be raised so that the blocking block 23 does not contact the ground, thereby eliminating the friction resistance between the blocking block 23 and the ground; at this time, as the rear roller 22 rotates, it can drive the monitoring component 11 to move forward steadily.

[0063] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A PC continuous beam bridge construction monitoring device, characterized by: A monitoring component (11) is included; The invention also includes a conjoined base (21) for assembling the monitoring component (11), wherein rear rollers (22) are provided on both sides of the rear end of the conjoined base (21), and a rear shaft connected to the two rear rollers (22) and a driving motor for providing rotational power to the rear shaft are provided inside the conjoined base (21); rotatable bending arms (31) are provided on both sides of the front end of the conjoined base (21), and an auxiliary wheel set is provided between the outer ends of the two bending arms (31); the auxiliary wheel set is separated from the ground in an initial state; the two bending arms (31) rotate after receiving driving power, so that the auxiliary wheel set contacts the ground; A blocking block (23) is fixedly provided at the bottom of the front end of the one-piece base (21), and when the auxiliary wheel set is separated from the ground, the blocking block (23) will contact the ground to increase friction resistance; After the auxiliary wheel set contacts the ground, the front end of the integrated base (21) is lifted, so that the blocking block (23) does not contact the ground, thereby eliminating the friction resistance between the blocking block (23) and the ground.

2. A PC continuous beam bridge construction monitoring device according to claim 1, characterized in that: A wear-resistant layer (231) is provided at the bottom of the resistance block (23).

3. The PC continuous beam bridge construction monitoring device according to claim 1, characterized in that: A first front end frame (41) and a second front end frame (42) are respectively provided on both sides of the front end of the connected base (21), and the two bending arms (31) extend into and are assembled inside the first front end frame (41) and the second front end frame (42). The two bending arms (31) are rotated synchronously via a transmission main shaft (43); A first motor (44) and a gear set are provided on the first front end frame (41). The first motor (44) provides rotational power for the gear set. The gear set provides rotational power for the bending arm (31) and the transmission main shaft (43) assembled in the first front end frame (41). The transmission main shaft (43) provides rotational power for the bending arm (31) assembled in the second front end frame (42).

4. The PC continuous beam bridge construction monitoring device according to claim 3, characterized in that: The first motor (44) is fixedly arranged on the first front end frame (41); the gear set is composed of a first gear (51), a second gear (52), a third gear (53), a first transmission tooth (61), a second transmission tooth (62), a third transmission tooth (63), a first inner shaft (71) and a second inner shaft (72); a driving tooth (60) is fixedly arranged on the output shaft of the first motor (44); the first gear (51) is meshed with the driving tooth (60); the first gear (51) is meshed with the first transmission tooth (61); the second transmission tooth (62) is meshed with the third transmission tooth (63); the first inner shaft (71) is meshed with the second transmission tooth (61); the first inner shaft (72) is meshed with the first gear (5 ... The teeth (61) are connected by rotating the first inner shaft (71) provided on the first front end frame (41); the second gear (52) is meshed with the first transmission tooth (61); the second gear (52) is connected with the second transmission tooth (62) by rotating the second inner shaft (72) provided on the first front end frame (41); the third gear (53) and the third transmission tooth (63) are both fixedly sleeved on the transmission main shaft (43); the third gear (53) is meshed with the second transmission tooth (62); A first driven tooth (64) is fixedly provided on the bending arm (31) assembled in the first front end frame (41), and a first transmission belt (65) is used to form a transmission between the first driven tooth (64) and the third transmission tooth (63).

5. The PC continuous beam bridge construction monitoring device according to claim 3, characterized in that: A second driven tooth (81) is fixedly provided on the bending arm (31) assembled in the second front end frame (42), a fourth transmission tooth (82) is fixedly sleeved on the transmission main shaft (43), and a second transmission belt (83) is used to form a transmission between the second driven tooth (81) and the fourth transmission tooth (82).

6. The PC continuous beam bridge construction monitoring device according to claim 1, characterized in that: The auxiliary wheel assembly comprises fixed plates (91) respectively fixed to the outsides of two bending arms (31); a transmission subshaft is rotatably arranged between the two fixed plates (91); a plurality of auxiliary rollers (92) are regularly arranged on the transmission subshaft, and adjacent auxiliary rollers (92) are spaced apart.

7. The PC continuous beam bridge construction monitoring device according to claim 6, characterized in that: A sub-gear (93) is fixedly provided at both ends of the transmission sub-shaft, a second motor (94) is fixedly provided on both the fixing plates (91), a sub-transmission tooth (95) is fixedly provided on the output shafts of both the second motors (94), and transmission is formed between the two sub-transmission teeth (95) and the corresponding sub-gear (93) via a sub-transmission belt (96).

8. The PC continuous beam bridge construction monitoring device according to claim 1, characterized in that: The monitoring assembly comprises a monitoring base (12), the monitoring base (12) being fixed to the upper end of the integrated base (21), a stepping motor (13), a rotating arm (15) and a monitoring camera (14) being arranged inside the monitoring base (12), the monitoring camera (14) being fixed to the rotating arm (15), and the stepping motor (13) being connected to the rotating arm (15) to control the rotation of the monitoring camera (14); The monitoring base (12) is covered with a light-transmitting protective cover (16), and the protective cover (16) covers the stepping motor (13), the rotating arm (15) and the monitoring camera (14).

Citation Information

Patent Citations

  • Bridge construction monitoring device

    CN216243211U