Water mist treatment device for hollow glass beads
Through the fan pre-cooling and water atomization cooling of the hollow glass microbead water mist treatment device, the molding failure and temperature difference breakage problems of the existing cooling device are solved, and uniform cooling and high efficiency of finished product rate are achieved.
Patent Information
- Application Number
- CN202422759870.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Existing hollow glass microsphere cooling devices are prone to molding failure and poor cooling effect during operation in high-temperature airflow, and may cause glass breakage due to excessive temperature differences.
A hollow glass microbead water mist treatment device was designed. The microbeads were guided into a pre-cooling box with a spiral water supply pipe by a fan, and rapidly cooled by a water pump and a mist nozzle. The unformed microbeads were screened in a collection box to achieve gradual cooling.
It effectively avoids molding failure and glass breakage, achieves uniform cooling to room temperature, and improves cooling efficiency and yield rate.
Smart Images

Figure CN223319435U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hollow glass microspheres, in particular to a hollow glass microsphere water mist treatment device. Background Art
[0002] Hollow glass microspheres are a special lightweight filler. Their main feature is a hollow micron-sized glass sphere structure. They have excellent properties such as light weight and high strength, thermal insulation, fire retardancy, and green environmental protection. During the production process of hollow glass microspheres, they need to be quickly cooled to enhance the material properties of the hollow glass microspheres.
[0003] Most existing hollow glass microsphere cooling devices cool the hollow glass microspheres during the high-temperature airflow during microsphere molding, which may cause some hollow glass microspheres to fail to mold. At the same time, the cooling effect is also poor, and the glass may also be broken due to excessive temperature differences.
[0004] Therefore, to address the above problems, a hollow glass microsphere water mist treatment device can be designed to cool the hollow glass microspheres after they are thermoformed. At the same time, a pre-cooling mechanism can be added to slowly cool the high-temperature hollow glass microspheres and then rapidly cool them. Utility Model Content
[0005] In order to overcome the problem that most cooling devices of hollow glass microspheres cool the hollow glass microspheres during the operation of high-temperature airflow during microsphere molding, this may cause some hollow glass microspheres to fail in molding, and the cooling effect is also poor, and the glass may also be broken due to excessive temperature difference.
[0006] The technical solution of the utility model is: a hollow glass microbead water mist processing device, comprising a feed pipe, a first cooling box, a second cooling box, a collecting box, an atomizing nozzle, a water supply pipe, a water pump, a water storage tank and a fan; a first cooling box is provided at one end of the feed pipe, a water supply pipe is provided on the inner side of the first cooling box, the water supply pipe is spirally shaped, a second cooling box is provided on one side of the first cooling box, the second cooling box is interconnected with the first cooling box, a collecting box is provided at the bottom of the second cooling box, the collecting box is interconnected with the second cooling box, an atomizing nozzle is provided on the inner side of the second cooling box, a plurality of atomizing nozzles are provided, a water pump is provided on one side of the collecting box, a water storage tank is provided on one side of the water pump, the water storage tank is filled with water, and a fan is provided on one side of the feed pipe.
[0007] Preferably, a fan is provided to allow the microbeads to pass through a feed pipe and enter the first cooling box, a water pump can send water from the water storage tank into a water supply pipe, and the spiral water supply pipe is used to lower the temperature in the first cooling box to pre-cool the microbeads. The microbeads then enter the second cooling box, and the atomizing nozzle sprays water mist to quickly cool the microbeads. Finally, the microbeads fall into a collection box and are collected. Since the temperature of the microbeads has been lowered to a certain extent after pre-cooling, the water mist can easily cool the microbeads to room temperature.
[0008] Preferably, the air outlet of the fan is provided with an air duct, the air duct is interconnected with the feed pipe, and the air duct is tilted and forms a certain angle with the feed pipe.
[0009] Preferably, a mounting plate is provided above the atomizing nozzle, the mounting plate is interconnected with the atomizing nozzle, and the mounting plate is interconnected with the water supply pipe.
[0010] Preferably, a certain amount of water is contained in the collecting box, a first discharge pipe is provided on one side of the collecting box, the first discharge pipe is at the same height as the water level in the collecting box, and a first solenoid valve is provided above the first discharge pipe.
[0011] Preferably, the bottom of the collecting box is provided with supporting legs, the bottom of the collecting box is provided with a guiding bucket, the bottom of the guiding bucket is provided with a second discharge pipe, and a second solenoid valve is provided above the second discharge pipe.
[0012] Preferably, a water pump is provided on one side of the water pump, the water pump is connected to the water storage tank, and a water outlet pipe is provided on one side of the water pump, the water outlet pipe is connected to the water supply pipe.
[0013] Preferably, a heat exchange coil is provided on the inner side of the water storage tank, and a connecting pipe is provided on one side of the heat exchange coil, and the connecting pipe is higher than the water storage tank.
[0014] Beneficial effects of the utility model:
[0015] 1. A fan is set up to allow the microbeads to enter the first cooling box through the feed pipe. The water pump can send water from the water storage tank into the water supply pipe. The spiral water supply pipe reduces the temperature in the first cooling box to pre-cool the microbeads. The microbeads then enter the second cooling box. The atomizing nozzle sprays water mist to quickly cool the microbeads. Finally, the microbeads fall into the collection box and are collected. Since the temperature of the microbeads has been reduced to a certain level after pre-cooling, the water mist can easily cool the microbeads to room temperature. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Shown is a schematic diagram of the three-dimensional structure of the hollow glass microbead water mist treatment device of the utility model;
[0017] Figure 2 Shown is a schematic diagram of the three-dimensional structure of the water supply pipe of the hollow glass microbead water mist treatment device of the present utility model;
[0018] Figure 3 Shown is a schematic diagram of the three-dimensional structure of the collection box of the hollow glass microbead water mist treatment device of the present invention;
[0019] Figure 4 Shown is a schematic diagram of the three-dimensional structure of the water storage tank of the hollow glass microbead water mist treatment device of the present invention.
[0020] Explanation of the accompanying drawings: 1. Feed pipe; 2. First cooling box; 3. Second cooling box; 4. Collection box; 401. First discharge pipe; 402. First solenoid valve; 403. Second discharge pipe; 404. Second solenoid valve; 405. Guide bucket; 406. Support leg; 5. Atomizing nozzle; 501. Mounting plate; 6. Water supply pipe; 7. Water pump; 701. Water suction pipe; 702. Water outlet pipe; 8. Water storage tank; 801. Heat coil; 802. Connecting pipe; 9. Fan; 901. Air guide duct. DETAILED DESCRIPTION
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0022] See also Figure 1-Figure 4 The utility model provides an embodiment: a hollow glass microbead water mist processing device, comprising a feeding pipe 1, a first cooling box 2, a second cooling box 3, a collecting box 4, an atomizing nozzle 5, a water supply pipe 6, a water pump 7, a water storage tank 8 and a fan 9; a first cooling box 2 is provided at one end of the feeding pipe 1, a water supply pipe 6 is provided on the inner side of the first cooling box 2, and the water supply pipe 6 is spirally shaped, a second cooling box 3 is provided on one side of the first cooling box 2, the second cooling box 3 is connected to the first cooling box 2, a collecting box 4 is provided at the bottom of the second cooling box 3, the collecting box 4 is connected to the second cooling box 3, an atomizing nozzle 5 is provided on the inner side of the second cooling box 3, and multiple groups of atomizing nozzles 5 are provided, a water pump 7 is provided on one side of the collecting box 4, a water storage tank 8 is provided on one side of the water pump 7, the water storage tank 8 is filled with water, and a fan 9 is provided on one side of the feeding pipe 1.
[0023] See also Figure 1 In this embodiment, the air outlet of the fan 9 is provided with an air guide pipe 901, which is connected to the feed pipe 1. The air guide pipe 901 is tilted and forms a certain angle with the feed pipe 1; the air guide pipe 901 enables the fan 9 to guide the air containing microbeads into the feed pipe 1 by blowing, thereby preventing the microbeads from accumulating in the fan 9 and affecting the normal use of the fan 9.
[0024] See also Figure 2In this embodiment, a mounting plate 501 is provided above the atomizing nozzle 5, the mounting plate 501 is connected to the atomizing nozzle 5, and the mounting plate 501 is connected to the water supply pipe 6; the mounting plate 501 is used to install the atomizing nozzle 5 and connect the atomizing nozzle 5 to the water supply pipe 6.
[0025] See also Figure 3 In this embodiment, a certain amount of water is contained in the collection box 4, and a first discharge pipe 401 is provided on one side of the collection box 4. The first discharge pipe 401 is at the same height as the water surface of the collection box 4, a first solenoid valve 402 is provided above the first discharge pipe 401, and a supporting leg 406 is provided at the bottom of the collection box 4. A guide bucket 405 is provided at the bottom of the collection box 4, a second discharge pipe 403 is provided at the bottom of the guide bucket 405, and a second solenoid valve 404 is provided above the second discharge pipe 403; the first discharge pipe 401 can discharge the microbeads floating on the water surface, the first solenoid valve 402 is used to control the flow rate of the first discharge pipe 401, the guide bucket 405 can guide the microbeads sunk to the bottom of the water into the second discharge pipe 403 and discharge them, the second solenoid valve 404 is used to control the flow rate of the second discharge pipe 403, and the supporting leg 406 supports the collection box 4 and leaves installation space for the second discharge pipe 403 and the guide bucket 405.
[0026] See also Figure 4 In this embodiment, a water pump 7 is provided on one side of the water pump 7 with a water pumping pipe 701, which is connected to the water storage tank 8. A water outlet pipe 702 is provided on one side of the water pump 7, which is connected to the water supply pipe 6. A heat exchange coil 801 is provided on the inner side of the water storage tank 8, and a connecting pipe 802 is provided on one side of the heat exchange coil 801. The connecting pipe 802 is higher than the water storage tank 8; the water pump 7 draws water out of the water storage tank 8 and pumps it into the water supply pipe 6 through the water outlet pipe 702. The connecting pipe 802 can be connected to an external compressor to send refrigerant into the heat exchange coil 801 to cool the water in the water storage tank 8 and increase the cooling speed.
[0027] When the device is in use, the fan 9 blows air to the feed pipe 1 through the air guide 901 to increase the air flow rate in the feed pipe 1 to create a low-pressure environment, guide the air containing microbeads into the feed pipe 1 and send the microbeads into the first cooling box 2. Since the diameter of the first cooling box 2 is larger than the diameter of the feed pipe 1, the air flow rate in the first cooling box 2 will decrease, and the spiral water supply pipe 6 reduces the temperature in the first cooling box 2 to pre-cool the microbeads. After that, the microbeads enter the second cooling box 3, and the atomizing nozzle 5 sprays water mist to quickly cool the microbeads. Finally, the microbeads fall into the collection box. 4. Microbeads with cavities will float on the water surface in the collection box 4, and unformed microbeads will sink into the collection box 4 because the density of glass is higher than that of water. The microbeads on the water surface will be discharged from the first discharge pipe 401 along with the water, and the microbeads that have sunk to the bottom will be discharged from the second discharge pipe 403 along with the water under the guidance of the guide bucket 405, playing a screening function. The first solenoid valve 402 and the second solenoid valve 404 can control the drainage speed of the collection box 4, so that the drainage speed is consistent with the water supply speed of the water pump 7, so that the water level of the collection box 4 is always at the height of the first discharge pipe 401.
[0028] Through the above steps, the fan 9 is set to allow the microbeads to enter the first cooling box 2 through the feed pipe 1, and the water pump 7 can send water from the water storage tank 8 into the water supply pipe 6. The spiral water supply pipe 6 reduces the temperature in the first cooling box 2 to pre-cool the microbeads. After that, the microbeads enter the second cooling box 3, and the atomizing nozzle 5 sprays water mist to quickly cool the microbeads. Since the temperature of the microbeads has been reduced to a certain level after pre-cooling, the water mist can easily cool the microbeads to room temperature.
[0029] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the present invention.
Claims
1. A hollow glass microbead water mist treatment device, comprising a feed pipe (1); characterized in that: The invention also includes a first cooling box (2), a second cooling box (3), a collecting box (4), an atomizing nozzle (5), a water supply pipe (6), a water pump (7), a water storage box (8) and a fan (9); a first cooling box (2) is provided at one end of the feed pipe (1); a water supply pipe (6) is provided on the inner side of the first cooling box (2); the water supply pipe (6) is spiral; a second cooling box (3) is provided on one side of the first cooling box (2); the second cooling box (3) and the first cooling box (2) are connected to each other. The cooling box (2) is connected to each other, a collecting box (4) is provided at the bottom of the second cooling box (3), the collecting box (4) is connected to the second cooling box (3), an atomizing nozzle (5) is provided on the inner side of the second cooling box (3), and the atomizing nozzle (5) is provided in multiple groups. A water pump (7) is provided on one side of the collecting box (4), a water storage tank (8) is provided on one side of the water pump (7), and water is filled in the water storage tank (8). A fan (9) is provided on one side of the feed pipe (1).
2. The hollow glass microbead water mist treatment device according to claim 1, characterized in that: The air outlet of the fan (9) is provided with an air guide pipe (901), which is connected to the feed pipe (1) and is arranged at an angle to form a certain angle with the feed pipe (1).
3. The hollow glass microbead water mist treatment device according to claim 1, characterized in that: A mounting plate (501) is provided above the atomizing nozzle (5), the mounting plate (501) is connected to and communicates with the atomizing nozzle (5), and the mounting plate (501) is connected to and communicates with the water supply pipe (6).
4. The hollow glass microbead water mist treatment device according to claim 1, characterized in that: A certain amount of water is contained in the collection box (4). A first discharge pipe (401) is provided on one side of the collection box (4). The first discharge pipe (401) is at the same height as the water level in the collection box (4). A first solenoid valve (402) is provided above the first discharge pipe (401).
5. The hollow glass microbead water mist treatment device according to claim 1, characterized in that: The bottom of the collecting box (4) is provided with a supporting leg (406), the bottom of the collecting box (4) is provided with a guiding bucket (405), the bottom of the guiding bucket (405) is provided with a second discharge pipe (403), and a second solenoid valve (404) is provided above the second discharge pipe (403).
6. The hollow glass microbead water mist treatment device according to claim 1, characterized in that: A water pump (701) is provided on one side of the water pump (7), and the water pump (701) is connected to the water storage tank (8). A water outlet pipe (702) is provided on one side of the water pump (7), and the water outlet pipe (702) is connected to the water supply pipe (6).
7. The hollow glass microbead water mist treatment device according to claim 1, characterized in that: A heat exchange coil (801) is provided on the inner side of the water storage tank (8), and a connecting pipe (802) is provided on one side of the heat exchange coil (801), and the connecting pipe (802) is higher than the water storage tank (8).