Centrifugal particle dehydrator
The plastic pellet dewatering machine with centrifugal design and optimized drainage system solves the problems of low efficiency and unstable structure in the existing technology, realizes an efficient and stable plastic pellet dewatering process, and improves the operating stability and ease of operation of the equipment.
Patent Information
- Application Number
- CN202422803641.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-18
AI Technical Summary
Existing plastic pellet dehydrators have low processing efficiency, unstable structure, uneven dehydration effect, and imperfect drainage system design, which affects the working efficiency and cleanliness of the equipment.
It adopts a centrifugal design, including a dehydration component and a loading and unloading component. The dehydration component achieves efficient dehydration through the relative rotation of the dehydration plate and the assembly cover. Drainage gaps and leakage holes are set to optimize drainage. The transmission cylinder and spiral conveying blades cooperate to achieve stable loading and unloading. The support legs and drive motor ensure stable operation of the equipment.
It improves dehydration efficiency and moisture removal rate, ensures equipment stability and safety, reduces maintenance difficulty, and improves operation convenience and equipment life.
Smart Images

Figure CN223319473U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic dehydration processing, in particular to a centrifugal particle dehydrator. Background Art
[0002] With the continuous development of industrial production, many manufacturing processes produce a large number of plastic particles. These particles often absorb a certain amount of water during the production process, affecting subsequent processing and storage. Therefore, how to efficiently and quickly dehydrate plastic particles has become an important technical requirement in the plastics processing industry. Currently, there are various particle dehydrator designs on the market, which generally remove moisture from particles through centrifugal force. However, existing technologies have problems such as low processing efficiency, unstable structure, and uneven dehydration effect, and have not yet met the requirements for high efficiency, low energy consumption, and high stability.
[0003] Traditional dehydrators have a relatively simple structure, and the dehydration and loading and unloading components are often not effectively coordinated. This leads to problems such as particle spillage, unsmooth loading and unloading, and suboptimal dehydration during operation. Furthermore, existing dehydrators often have inadequate drainage systems, resulting in poor water discharge and collection, which impacts the efficiency and cleanliness of the equipment. Utility Model Content
[0004] In response to the above-mentioned shortcomings in the existing technology, the purpose of this utility model is to provide a centrifugal particle dehydrator that can improve dehydration efficiency, optimize the drainage system, stabilize loading and unloading operations, and enhance structural stability, so as to meet the requirements of high efficiency and high stability in the process of plastic particle dehydration.
[0005] The technical solution adopted by the utility model to achieve the above purpose is: a centrifugal particle dehydrator, comprising a processing machine cover and a dehydration component and a loading and unloading component assembled in the processing machine cover.
[0006] The dehydration assembly includes a dehydration tray and an assembly cover. The dehydration tray and the assembly cover are fixedly combined and rotatably installed in the processing machine cover. The inner wall of the dehydration tray is fixedly connected to a material blocking strip. A drainage gap is provided between the dehydration tray and the processing machine cover. The dehydration tray is provided with a drainage hole connected to the drainage gap.
[0007] The loading and unloading components include a transmission cylinder, a mounting shaft, and a spiral conveying blade. The transmission cylinder is fixedly installed in the processing machine cover and arranged at the axis center of the dehydration tray and the assembly cover. The transmission cylinder is rotatably connected to the dehydration tray and the assembly cover. The top of the transmission cylinder extends to the top of the processing machine cover and is fixedly connected to a feeding interface. The bottom of the transmission cylinder is provided with an inlet and outlet port arranged at the bottom of the dehydration tray. The mounting shaft is rotatably installed at the axis center of the transmission cylinder. The spiral conveying blade is fixed to the mounting shaft and fits into the inner wall of the transmission cylinder.
[0008] On the basis of the above technical solutions, in order to ensure that the dehydration tray and assembly cover can be stably installed in the processing shell in a relatively rotating manner, to ensure that the transmission cylinder is fixedly installed in the processing machine cover, and to ensure that the removed water can be effectively discharged from the processing machine cover, the following technical solutions are provided.
[0009] The processing machine cover includes an installation cover and an installation shell which are fixedly arranged from top to bottom. An annular positioning groove is provided on the inner side of the top of the installation shell. An upper connecting ring is fixedly connected to the bottom outer edge of the assembly cover. A lower connecting ring is fixedly connected to the top outer edge of the dehydration tray. The upper connecting ring and the lower connecting ring are fixedly connected. The upper connecting ring and the lower connecting ring are rotatably installed in the annular positioning groove. The drainage gap is provided between the installation shell and the dehydration tray. A water collecting trough which is communicated with the drainage gap is provided at the bottom of the installation shell. A drainage pipe is connected to the bottom of the water collecting trough. The transmission cylinder is fixedly installed at the axis center of the installation cover.
[0010] On the basis of the above technical solutions, in order to ensure that the processing machine cover can be stably supported on the horizontal ground, and thus ensure the stable operation of the internal dehydration components and loading and unloading components, the following technical solutions are provided.
[0011] The outer wall of the installation shell is fixedly connected with multiple groups of evenly distributed support legs, and each group of support legs is fixedly connected by a reinforcement ring.
[0012] On the basis of the above technical solutions, in order to ensure that the dehydration tray and the assembly cover can achieve high-speed operation, the following technical solutions are provided.
[0013] A mounting groove arranged below the water collecting tank is fixedly connected to the axis of the bottom of the mounting shell, and a bearing bottom cover is fixedly connected to the bottom of the mounting groove.
[0014] The dehydration assembly also includes a connecting seat and a first drive motor. The connecting seat is rotatably installed in the mounting groove and fixedly connected to the outer wall of the bottom of the dehydration tray. The first drive motor is fixedly installed on the bearing bottom cover and arranged in the mounting groove. A driving bevel gear is fixedly connected to the output shaft of the first drive motor, and a transmission bevel gear that is meshed with the driving bevel gear is fixedly connected to the connecting seat.
[0015] On the basis of the above technical solutions, in order to ensure that the mounting shaft and spiral conveying blades in the loading and unloading components can operate stably to drive the plastic particles to be loaded and unloaded, the following technical solutions are provided.
[0016] The transmission cylinder is arranged on the inner side of the connecting seat, the bottom end of the mounting shaft passes through the bottom end of the transmission cylinder and extends into the connecting seat, the loading and unloading assembly includes a second drive motor, the second drive motor is arranged in the mounting groove and fixedly mounted on the bearing bottom cover, and the output shaft of the second drive motor is fixedly connected to the bottom end of the mounting shaft.
[0017] Beneficial effects of the utility model:
[0018] 1. Efficient Dehydration: The dehydration assembly uses the centrifugal principle to achieve efficient dehydration of plastic pellets through the relative rotation of the dehydration tray and the assembly cover. The inner wall of the dehydration tray is equipped with material retaining strips to improve dehydration efficiency and water removal rate, ensuring a more thorough dehydration process.
[0019] 2. Optimized drainage design: A drainage gap is set between the dehydration tray and the processing machine cover, and a drainage hole is opened on the dehydration tray. The bottom of the drainage gap is connected to the water collection tank and drainage pipe to ensure smooth drainage of water. This also avoids equipment damage caused by water accumulation and improves the operating stability and service life of the equipment.
[0020] 3. Stable loading and unloading system: The loading and unloading components are rationally arranged through the transmission cylinder, spiral conveying blades and mounting shafts, so that the plastic particles can smoothly enter the dehydration tray and be discharged smoothly after dehydration.
[0021] 4. Compact structure and easy operation: The design of the processing machine cover enables the dehydration component to be stably installed and run smoothly. At the same time, the coordination between the loading and unloading components and the dehydration components is more precise, ensuring the stability and safety of the equipment during high-speed operation, reducing maintenance difficulty and improving operation convenience.
[0022] In summary, the centrifugal particle dehydrator provided by this solution has significant advantages in improving dehydration efficiency, optimizing the drainage system, stabilizing loading and unloading operations, and improving structural stability. It can meet the high efficiency and high stability requirements in the plastic particle dehydration process and has high industrial application value. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural diagram of the utility model;
[0024] Figure 2 This is a schematic diagram of the internal structure of the utility model;
[0025] Figure 3 It is a schematic diagram of the structure of the processing machine cover;
[0026] Figure 4 Schematic diagram of the structure when the dehydration component and the loading and unloading components are combined and power is transmitted.
[0027] In the figure: 11 drainage gap, 12 mounting cover, 13 mounting shell, 131 annular positioning groove, 132 water collecting trough, 133 drainage pipe, 134 support leg, 135 reinforcement ring, 136 mounting groove, 137 bearing bottom cover, 21 dehydration tray, 211 material blocking strip, 212 lower connecting ring, 22 assembly cover, 221 upper connecting ring, 23 connecting seat, 231 transmission bevel gear, 24 first drive motor, 241 drive bevel gear, 31 transmission cylinder, 311 material feeding interface, 312 inlet and outlet, 32 mounting shaft, 33 spiral conveying blade, 34 second drive motor. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] See also Figure 1-4 A centrifugal particle dehydrator includes a processing machine cover and a dehydration component and a loading and unloading component assembled in the processing machine cover.
[0030] The dehydration assembly includes a dehydration tray 21 and an assembly cover 22. The dehydration tray 21 and the assembly cover 22 are fixedly combined and rotatably installed in the processing machine cover. The inner wall of the dehydration tray 21 is fixedly connected to a material blocking strip 211. A drainage gap 11 is provided between the dehydration tray 21 and the processing machine cover. A drainage hole connected to the drainage gap 11 is opened on the dehydration tray 21.
[0031] The loading and unloading components include a transmission cylinder 31, a mounting shaft 32, and a spiral conveying blade 33. The transmission cylinder 31 is fixedly installed in the processing machine cover and arranged at the axis center of the dehydration tray 21 and the assembly cover 22. The transmission cylinder 31 is rotationally connected to the dehydration tray 21 and the assembly cover 22. The top of the transmission cylinder 31 extends to the top of the processing machine cover and is fixedly connected to a feeding interface 311. The bottom of the transmission cylinder 31 is provided with an inlet and outlet port 312 arranged at the bottom of the dehydration tray 21. The mounting shaft 32 is rotatably installed at the axis center of the transmission cylinder 31. The spiral conveying blade 33 is fixed to the mounting shaft 32 and fits with the inner wall of the transmission cylinder 31.
[0032] The setting of the processing machine cover can ensure that the dehydration component is stably installed in it in a relatively rotating manner, and ensure that the dehydration component operates at high speed and stably to achieve efficient dehydration of the plastic particles. At the same time, it can also ensure that the transmission cylinder 31 in the loading and unloading components is fixedly installed on the processing machine cover, so that the transmission cylinder 31 extends to the dehydration tray 21, realizing the loading and unloading operations of the plastic particles.
[0033] In the dehydration assembly, the dehydration tray 21 is used to receive the plastic particles to be dehydrated, and the setting of the assembly cover 22 can ensure that the high-speed running plastic particles are gathered in the dehydration tray 21 to prevent them from spilling into the processing machine cover. When the dehydration tray 21 runs at high speed, the material blocking strips 211 thereon can drive the plastic particles therein to run at high speed, and the water attached to the plastic particles is thrown outward under the action of centrifugal force and leaks into the outer drainage gap 11 along the leakage holes on the dehydration tray 21. The released water can be discharged from the drainage gap 11, thereby completing the dehydration of the plastic particles.
[0034] When loading the plastic particles, the plastic particles to be dehydrated are input from the feeding interface 311 at the top of the transmission cylinder 31. Under the operation of the mounting shaft 32 and the spiral conveying blades 33, the plastic particles can be vertically transported downward along the transmission cylinder 31 to the dehydration tray 21. After the dehydration of the plastic particles is completed, the plastic particles gather at the bottom of the dehydration tray 21 and enter the bottom of the transmission cylinder 31 from the inlet and outlet ports 312. When the mounting shaft 32 and the spiral conveying blades 33 operate in the opposite direction, the plastic particles can be transported upward from the bottom of the dehydration tray 21 along the transmission cylinder 31 and finally output from the feeding interface 311.
[0035] In order to ensure that the dehydration tray 21 and the assembly cover 22 can be stably installed in the processing shell in a relatively rotating manner, to ensure that the transmission cylinder 31 is fixedly installed in the processing machine cover, and to ensure that the removed water can be effectively discharged from the processing machine cover, the following technical solutions are provided.
[0036] The processing machine cover includes an installation cover 12 and an installation shell 13 fixedly arranged from top to bottom. An annular positioning groove 131 is provided on the inner side of the top of the installation shell 13. The bottom outer edge of the assembly cover 22 is fixedly connected with an upper connecting ring 221. The top outer edge of the dehydration tray 21 is fixedly connected with a lower connecting ring 212. The upper connecting ring 221 is fixedly connected to the lower connecting ring 212. The upper connecting ring 221 and the lower connecting ring 212 are rotatably installed in the annular positioning groove 131. A drainage gap 11 is provided between the installation shell 13 and the dehydration tray 21. A water collecting trough 132 that is connected to the drainage gap 11 is provided at the bottom of the installation shell 13. A drainage pipe 133 is connected to the bottom of the water collecting trough 132. The transmission cylinder 31 is fixedly installed at the axis center of the installation cover 12.
[0037] The mounting cover 12 and the mounting shell 13 are fixed together by bolts, which facilitates their disassembly and assembly to ensure the installation of the dehydration tray 21 and the assembly cover 22. The annular positioning groove 131 opened on the inner side of the top of the mounting shell 13 can ensure that the dehydration tray 21 and the assembly cover 22 are installed in the processing machine cover in a relatively rotating manner. The upper connecting ring 221 and the lower connecting ring 212 are also fixed together by bolts to ensure that the transmission cylinder 31 is stably installed therein and facilitate the production and manufacturing of the dehydration component.
[0038] The water collecting tank 132 at the bottom of the installation shell 13 can collect the water discharged from the drainage gap 11 and discharge it to the outside through the drainage pipe 133.
[0039] In order to ensure that the processing machine cover can be stably supported on the horizontal ground, and thus ensure the stable operation of the internal dehydration components and loading and unloading components, the following technical solutions are provided.
[0040] Multiple groups of evenly distributed support legs 134 are fixedly connected to the outer wall of the installation shell 13 , and each group of support legs 134 is fixedly connected via a reinforcement ring 135 .
[0041] The top of the support leg 134 is fixed to the outer wall of the mounting shell 13 by welding, and the bottom of the support leg 134 can be stably supported by the horizontal ground. The reinforcement ring 135 is welded to each support leg 134 to ensure the structural stability of each support leg 134 and ensure that each support leg 134 stably supports the processing machine cover.
[0042] In order to ensure that the dehydration tray 21 and the assembly cover 22 can achieve high-speed operation, the following technical solutions are provided.
[0043] A mounting groove 136 arranged below the water collecting tank 132 is fixedly connected to the axis of the bottom of the mounting shell 13 , and a bearing bottom cover 137 is fixedly connected to the bottom of the mounting groove 136 .
[0044] The dehydration assembly also includes a connecting seat 23 and a first drive motor 24. The connecting seat 23 is rotatably installed in the mounting groove 136 and is fixedly connected to the bottom outer wall of the dehydration tray 21. The first drive motor 24 is fixedly installed on the bearing bottom cover 137 and arranged in the mounting groove 136. A driving bevel gear 241 is fixedly connected to the output shaft of the first drive motor 24, and a transmission bevel gear 231 that is meshed with the driving bevel gear 241 is fixedly connected to the connecting seat 23.
[0045] The setting of the mounting groove 136 can ensure that the connecting seat 23 and the first drive motor 24 in the dehydration assembly are stably installed therein, and the bearing bottom cover 137 can ensure that the first drive motor 24 is fixedly installed on the bearing bottom cover 137 .
[0046] The setting of the connecting seat 23 can effectively receive the power of the first driving motor 24 and transmit it to the dehydration tray 21, and ensure that the water collecting tank 132 and the installation tank 136 are in a sealed and isolated state.
[0047] When the first driving motor 24 is working, it can drive the driving bevel gear 241 to operate stably, and then drive the transmission bevel gear 231 and the connecting seat 23 to operate stably, thereby driving the dehydration tray 21 and the assembly cover 22 to operate stably.
[0048] In order to ensure that the mounting shaft 32 and the spiral conveying blade 33 in the loading and unloading assembly can operate stably to drive the plastic particles to be loaded and unloaded, the following technical solution is provided.
[0049] The transmission cylinder 31 is arranged on the inner side of the connecting seat 23, and the bottom end of the mounting shaft 32 passes through the bottom end of the transmission cylinder 31 and extends into the connecting seat 23. The loading and unloading components include a second drive motor 34, which is arranged in the mounting groove 136 and fixedly installed on the supporting bottom cover 137. The output shaft of the second drive motor 34 is fixedly connected to the bottom end of the mounting shaft 32.
[0050] A through cavity is provided inside the connecting seat 23, which can ensure that the bottom of the transmission cylinder 31 and the installation shaft 32 extend into the through cavity of the connecting seat 23, thereby ensuring that the second drive motor 34 and the installation shaft 32 are powered and connected, and the second drive motor 34 drives the installation shaft 32 and the spiral conveying blade 33 to operate stably.
[0051] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0052] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A centrifugal particle dehydrator, characterized in that: It includes a processing machine cover and a dehydration component and a loading and unloading component assembled in the processing machine cover; The dehydration assembly comprises a dehydration tray (21) and an assembly cover (22); the dehydration tray (21) and the assembly cover (22) are fixedly assembled and rotatably mounted in the processing machine cover; a material blocking strip (211) is fixedly connected to the inner wall of the dehydration tray (21); a drainage gap (11) is provided between the dehydration tray (21) and the processing machine cover; and a water leakage hole connected to the drainage gap (11) is provided on the dehydration tray (21); The loading and unloading assembly comprises a transmission cylinder (31), a mounting shaft (32), and a spiral conveying blade (33). The transmission cylinder (31) is fixedly mounted in the processing machine cover and arranged at the axis center of the dehydration tray (21) and the assembly cover (22). The transmission cylinder (31) is rotationally connected to the dehydration tray (21) and the assembly cover (22). The top of the transmission cylinder (31) extends to the top of the processing machine cover and is fixedly connected to a feeding interface (311). The bottom of the transmission cylinder (31) is provided with an inlet and outlet port (312) arranged at the bottom of the dehydration tray (21). The mounting shaft (32) is rotatably mounted at the axis center of the transmission cylinder (31). The spiral conveying blade (33) is fixed to the mounting shaft (32) and fits with the inner wall of the transmission cylinder (31).
2. A centrifugal particle dehydrator according to claim 1, characterized in that: The processing machine cover comprises an installation cover (12) and an installation shell (13) which are fixedly arranged from top to bottom. An annular positioning groove (131) is provided on the inner side of the top of the installation shell (13). An upper connecting ring (221) is fixedly connected to the outer edge of the bottom of the assembly cover (22). A lower connecting ring (212) is fixedly connected to the outer edge of the top of the dehydration tray (21). The upper connecting ring (221) is fixedly connected to the lower connecting ring (212). The upper connecting ring (221) is fixedly connected to the lower connecting ring (212). 21), the lower connecting ring (212) is rotatably installed in the annular positioning groove (131), the drainage gap (11) is provided between the mounting shell (13) and the dehydration tray (21), the bottom of the mounting shell (13) is provided with a water collecting trough (132) which is in communication with the drainage gap (11), the bottom of the water collecting trough (132) is connected to a drainage pipe (133), and the transmission cylinder (31) is fixedly installed at the axis of the mounting cover (12).
3. A centrifugal particle dehydrator according to claim 2, characterized in that: The outer wall of the installation shell (13) is fixedly connected with a plurality of groups of evenly distributed support legs (134), and each group of support legs (134) is fixedly connected via a reinforcement ring (135).
4. A centrifugal particle dehydrator according to claim 2, characterized in that: A mounting groove (136) arranged below the water collecting groove (132) is fixedly connected to the axis of the bottom of the mounting shell (13), and a bearing bottom cover (137) is fixedly connected to the bottom of the mounting groove (136); The dehydration assembly further comprises a connecting seat (23) and a first driving motor (24); the connecting seat (23) is rotatably mounted in the mounting groove (136) and fixedly connected to the outer wall of the bottom of the dehydration tray (21); the first driving motor (24) is fixedly mounted on the bearing bottom cover (137) and arranged in the mounting groove (136); a driving bevel gear (241) is fixedly connected to the output shaft of the first driving motor (24); and a transmission bevel gear (231) that is meshed with the driving bevel gear (241) is fixedly connected to the connecting seat (23).
5. A centrifugal particle dehydrator according to claim 4, characterized in that: The transmission cylinder (31) is arranged on the inner side of the connecting seat (23), the bottom end of the installation shaft (32) passes through the bottom end of the transmission cylinder (31) and extends into the connecting seat (23), the loading and unloading assembly includes a second drive motor (34), the second drive motor (34) is arranged in the installation groove (136) and fixedly installed on the bearing bottom cover (137), and the output shaft of the second drive motor (34) is fixedly connected to the bottom end of the installation shaft (32).