Universal airtight tool clamp for energy storage upper cover
By designing a universal airtight fixture for the top pressure frame, bottom module and internal support inflation module, the problem that the existing technology can only test products of a single size is solved, the versatility and convenient adjustment of products of multiple sizes are achieved, and the cost is reduced.
Patent Information
- Application Number
- CN202422703778.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-05
AI Technical Summary
The existing fixture can only test a single size of blister energy storage box cover, and is inconvenient to install and adjust, and cannot meet the universal requirements of products of multiple sizes.
A universal airtight fixture is designed, which includes a top pressure frame, a bottom module and an internal support and inflation module. It can adapt to products of different sizes by adjusting the slots and bolts and is connected with a simple mechanical structure.
The versatility of the fixture is improved, the structure is simple, the adjustment is convenient and quick, the cost is low, and it can adapt to the airtightness testing needs of products of multiple sizes.
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Figure CN223319974U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tooling fixtures, in particular to a universal airtight tooling fixture for an energy storage upper cover. Background Art
[0002] The energy storage PACK module needs to meet the sealing requirements of IP67 standard (safety protection level), so it is necessary to Figure 1 The blister energy storage upper case lid 1 shown here undergoes an airtightness test. This test utilizes an airtightness tester. During the airtightness test, a dedicated fixture is required to compress the flange surfaces 1.1 around the blister energy storage upper case lid 1 during the inflation test. Existing fixtures can only test a single size of blister energy storage upper case lid and are inconvenient to install and adjust. Therefore, a universal airtight fixture for energy storage upper cases is urgently needed. Utility Model Content
[0003] The technical problem to be solved by the utility model is: in order to overcome the deficiencies in the prior art, the utility model provides a universal airtight fixture for an energy storage upper cover.
[0004] The technical solution to be adopted by the utility model to solve its technical problems is: a universal airtight tooling fixture for an energy storage cover, comprising a top pressure frame, a bottom module and an internal support and inflation module, wherein the top pressure frame comprises a top plate, an upper pressure frame and an adjusting bolt, an upper edge of the top plate is provided with an adjusting slot in a first direction and an adjusting slot in a second direction, the adjustment direction of the adjusting slot in the first direction and the adjustment direction of the adjusting slot in the second direction are perpendicular to each other, and the adjusting slots in the first direction are in two rows and are arranged oppositely, and the adjusting slots in the second direction are also in two rows and are arranged oppositely; adjusting bolts are provided in the adjusting slots in the first direction and the adjusting slots in the second direction, and the positions of the adjusting bolts in the adjusting slots in the first direction and the adjusting slots in the second direction can be adjusted inside and outside; there are four upper pressure frames, respectively located below each row of the adjusting slots in the first direction and the adjusting slots in the second direction, and the upper pressure frames enclose a rectangular space, the top of the upper pressure frame is provided with threaded holes corresponding to the adjusting bolts one by one, and the top of the upper pressure frame is connected to the lower surface of the top plate by the adjusting bolts;
[0005] The bottom module includes a bottom plate, a limiting frame and a locking bolt. The middle part of the bottom plate is provided with a boss that matches the shape of the blister energy storage upper box cover. The bottom of the boss is provided with an outwardly extending side eaves. The side eaves at the four corners of the boss are respectively provided with a group of first direction lower adjustment grooves and second direction lower adjustment grooves, and the adjustment direction of the first direction lower adjustment groove is the same as the adjustment direction of the first direction adjustment groove, and the adjustment direction of the second direction lower adjustment groove is the same as the adjustment direction of the second direction adjustment groove. There are four limiting frames, which are respectively arranged around the boss, and the two ends of the limiting frame extending in the first direction are connected to the second direction lower adjustment groove by locking bolts, and the two ends of the limiting frame extending in the second direction are connected to the first direction lower adjustment groove by locking bolts. The limiting frame can adjust its position in the first direction or the second direction in the direction away from or close to the boss;
[0006] At least one inflation port is provided on the top of the boss, and the internal support inflation module is arranged inside the boss below the inflation port, and the internal support inflation module is connected to the inflation port through an air pipe, and can inflate air into the blister energy storage upper box cover.
[0007] Furthermore, the upper pressure frame includes side panels, transverse beading, and vertical beading. The transverse beading is located at the bottom, and multiple vertical beadings are arranged vertically and parallel to each other. Their lower ends are fixedly connected to the transverse beading and their upper ends are threadedly connected to adjustment bolts. The side panels are located inside the vertical beading and are fixedly connected to the vertical beading. The side panels can limit the side of the blister energy storage upper box cover, ensuring uniform force distribution and preventing surface damage due to localized force.
[0008] Furthermore, the central portion of the top plate is a rectangular hollow structure, within which a top pressure strip is provided along a first direction and / or a second direction. An adjustment slot for the first direction is provided on the top plate on the side opposite the rectangular hollow structure, while an adjustment slot for the second direction is provided on the top plate on the other side opposite the rectangular hollow structure. The hollowed-out top plate facilitates observation of the product's status during testing, reduces the weight of the tooling, and facilitates handling during installation and removal.
[0009] Furthermore, a first direction slide rail and a second direction slide rail are provided on the extension, the first direction slide rail is parallel to the first direction lower adjustment groove, the second direction slide rail is parallel to the second direction lower adjustment groove, and the two ends of the limiting frame extending along the first direction are respectively slidably connected to the second direction slide rail, and the two ends of the limiting frame extending along the second direction are respectively slidably connected to the first direction slide rail.
[0010] Furthermore, the limiting frame in the first direction or the second direction is provided with an avoidance portion, which is arched upwards and forms an extension space for the limiting frame at the bottom, thereby avoiding mutual interference between the limiting frames in the two directions.
[0011] The beneficial effects of the present invention are as follows: the present invention provides a universal airtight fixture for energy storage covers, which can adapt to products of different sizes through the cooperation of adjustment slots and bolts, thereby improving the versatility of the fixture, and adopts a simple mechanical structure for connection, with the characteristics of simple structure, convenient and quick adjustment, and low cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0013] Figure 1 It is a structural diagram of the upper cover of the blister energy storage box.
[0014] Figure 2 It is a structural schematic diagram of the universal airtight fixture for energy storage cover of the utility model.
[0015] Figure 3 It is a schematic diagram of the three-dimensional structure of the top pressure frame.
[0016] Figure 4 It is a schematic diagram of the top pressure frame from a top view.
[0017] Figure 5 It is a schematic diagram of the top pressure frame pressing down the product flange surface.
[0018] Figure 6 It is a schematic diagram of the three-dimensional structure of the bottom module.
[0019] Figure 7 This is a top view structural diagram of the bottom module.
[0020] Figure 8 This is a schematic diagram showing the positioning of the bottom module relative to the product flange surface.
[0021] Figure 9 This is a schematic diagram of the airtightness detection usage status.
[0022] In the figure: 100, blister energy storage upper box cover, 101, flange surface, 102, edge; 1, top pressure frame, 1.1, top plate, 1.11, first direction upward adjustment groove, 1.12, second direction adjustment groove, 1.13, top pressure strip, 1.2, upper pressure frame, 1.21, side plate, 1.22, horizontal pressure strip, 1.23, vertical pressure strip, 1.3, adjustment bolt, 2, bottom module, 2.1, bottom plate, 2.11, side eaves, 2.12, first direction lower adjustment groove, 2.13, second direction lower adjustment groove, 2.14, boss, 2.15, inflation port, 2.16, first direction slide rail, 2.17, second direction slide rail, 2.2, limit frame, 2.21, avoidance part, 2.3, locking bolt, 3, internal support inflation module. DETAILED DESCRIPTION
[0023] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating the basic structure of the present invention only in a schematic manner. They therefore only show components relevant to the present invention, and directions and references (e.g., up, down, left, right, etc.) are intended solely to facilitate the description of features in the drawings. The following detailed description is therefore not to be taken in a limiting sense, and the scope of the claimed subject matter is defined solely by the appended claims and their equivalents.
[0024] like Figure 2 As shown, a universal airtight fixture for an energy storage cover of the present invention includes a top pressure frame 1, a bottom module 2 and an internal support and inflation module 3.
[0025] like Figure 3-Figure 5As shown, the top pressure frame 1 includes a top plate 1.1, an upper pressure frame 1.2 and an adjusting bolt 1.3. The top plate 1.1 is provided with an adjusting slot 1.11 in the first direction and an adjusting slot 1.12 in the second direction along the edge. The adjusting direction of the adjusting slot 1.11 in the first direction is perpendicular to the adjusting direction of the adjusting slot 1.12 in the second direction. The adjusting slots 1.11 in the first direction are arranged in two rows and opposite to each other, and the adjusting slots 1.12 in the second direction are also arranged in two rows and opposite to each other. The adjusting slots 1.11 in the first direction and the adjusting slots 1.12 in the second direction are also arranged in two rows and opposite to each other. 12 are each provided with an adjusting bolt 1.3, and the position of the adjusting bolt 1.3 in the first direction adjusting slot 1.11 and the second direction adjusting slot 1.12 can be adjusted inside and outside; there are four upper pressure frames 1.2, which are respectively located below each row of the first direction adjusting slot 1.11 and the second direction adjusting slot 1.12, and the upper pressure frames 1.2 form a rectangular space, and the top of the upper pressure frame 1.2 is provided with threaded holes corresponding to the adjusting bolts 1.3 one by one, and the top of the upper pressure frame 1.2 is connected to the lower surface of the top plate 1.1 through the adjusting bolts 1.3. The upper compression frame 1.2 includes side panels 1.21, a transverse bead 1.22, and a vertical bead 1.23. The transverse bead 1.22 is located at the bottom, and multiple vertical bead 1.23 are arranged vertically and parallel to each other. Their lower ends are fixedly connected to the transverse bead 1.22. In this embodiment, the transverse bead 1.22 and the vertical bead 1.23 are integrally formed, and their upper ends are threadedly connected to the adjustment bolt 1.3. The side panels 1.21 are located inside the vertical bead 1.23 and are fixedly connected to the vertical bead 1.23. The side panels 1.21 can limit the side of the blister energy storage upper box cover 100, ensuring uniform force distribution and preventing surface damage due to localized force. The central portion of the top plate 1.1 is a rectangular hollow structure, and within the rectangular hollow structure are top beadings 1.13 extending in a first direction and / or a second direction. In this embodiment, only multiple top beadings 1.13 are provided parallel to the first direction. The top beadings 1.13 can also be arranged in a grid pattern crisscrossing in the first and second directions. The first-direction adjustment slots 1.11 are provided on the top plate 1.1 on the side opposite the rectangular hollow structure, and the second-direction adjustment slots 1.12 are provided on the top plate 1.1 on the other side opposite the rectangular hollow structure. In this embodiment, both the first-direction adjustment slots 1.11 and the second-direction adjustment slots 1.12 are elongated through slots. There are five first-direction adjustment slots 1.11, arranged along the long sides, and five second-direction adjustment slots 1.12, arranged along the short sides.
[0026] like Figure 6-Figure 8As shown, the bottom module 2 includes a bottom plate 2.1, a limiting frame 2.2 and a locking bolt 2.3. The middle part of the bottom plate 2.1 is provided with a boss 2.14 that matches the shape of the blister energy storage upper box cover 100. The bottom of the boss 2.14 is provided with an outwardly extending side eaves 2.11. The four corner eaves 2.11 of the boss 2.14 are respectively provided with a group of first direction lower adjustment grooves 2.12 and second direction lower adjustment grooves 2.13, and the adjustment direction of the first direction lower adjustment groove 2.12 is the same as the adjustment direction of the first direction adjustment groove 1.11, and the adjustment direction of the second direction lower adjustment groove 2.13 is the same as the adjustment direction of the second direction adjustment groove 1.12. There are four limiting frames 2.2, which are respectively arranged on the four sides of the boss 2.14. The limiting frame 2.2 extending in the first direction has two ends connected to the adjusting groove 2.13 in the second direction by locking bolts 2.3, and the limiting frame 2.2 extending in the second direction has two ends connected to the adjusting groove 2.12 in the first direction by locking bolts 2.3. The limiting frame 2.2 can adjust its position in the first direction or the second direction in the direction away from or close to the boss 2.14; at least one inflation port 2.15 is provided on the top of the boss 2.14. In this embodiment, there are two inflation ports 2.15. The internal support inflation module 3 is arranged inside the boss 2.14 below the inflation port 2.15, and the internal support inflation module 3 is connected to the inflation port 2.15 through an air pipe, and can inflate the blister energy storage upper box cover 100. The extension is also provided with a first-direction slide rail 2.16 and a second-direction slide rail 2.17. The first-direction slide rail 2.16 is parallel to the first-direction lower adjustment slot 2.12, while the second-direction slide rail 2.17 is parallel to the second-direction lower adjustment slot 2.13. The two ends of the limiting frame 2.2 extending in the first direction are slidably connected to the second-direction slide rail 2.17, while the two ends of the limiting frame 2.2 extending in the second direction are slidably connected to the first-direction slide rail 2.16. The limiting frame 2.2 in either the first or second direction is provided with a relief portion 2.21. The relief portion 2.21 is arched upward, with the bottom portion forming an extension space for the limiting frame 2.2, thus preventing interference between the limiting frames 2.2 in either direction.
[0027] Working principle:
[0028] like Figure 8 As shown, first, place the blister energy storage upper box cover 100 on the bottom module 2, and the raised part of the bottom module 2 is covered by the blister energy storage upper box cover 100. Adjust the limiting frames 2.2 on the four sides along the slide rail direction so that the limiting frames 2.2 are close to the edge 102 of the flange surface 101. After adjustment into place, lock the ends of the limiting frames 2.2 in the first direction lower adjustment groove 2.12 and the second direction lower adjustment groove 2.13 of the edge 2.11 by the locking bolts 2.3, so as to limit the edges of the blister energy storage upper box cover 100 in four directions.
[0029] like Figure 5 As shown, the top pressure frame 1 is then placed over the blister energy storage upper case cover 100. The top pressure strip 1.13 is adjusted using the adjusting bolts 1.3 so that all four sides of the top pressure strip 1.13 are pressed against the flange surface 101 of the blister energy storage upper case cover 100. The adjusting bolts 1.3 are then tightened against the top pressure strip 1.13 to secure the top pressure strip 1.13 in place. The adjustment bolts 1.3 can be moved to accommodate products of different sizes.
[0030] Figure 9 As shown, during the test, a downward pressing device is used to press on the top pressing frame 1, and the top pressing frame 1 descends. The flange surface 101 of the blister energy storage upper box cover 100 is pressed by the top pressing frame 1, and the internal support inflation module 3 is started. Air is inflated into the blister energy storage upper box cover 100 through the inflation port 2.15 to test whether the blister energy storage upper box cover 100 will leak.
[0031] Based on the above-mentioned ideal embodiment of the present invention, and in accordance with the above description, relevant personnel can make various changes and modifications without departing from the scope of the present invention. The technical scope of this utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A universal airtight fixture for energy storage cover, characterized by: The top pressure frame comprises a top pressure frame, a bottom module and an internal support and inflation module, wherein the top pressure frame comprises a top plate, an upper pressure frame and an adjusting bolt, an upper edge of the top plate is provided with an adjusting slot in a first direction and an adjusting slot in a second direction, the adjustment direction of the adjusting slot in the first direction and the adjustment direction of the adjusting slot in the second direction are perpendicular to each other, and the adjusting slots in the first direction are in two rows and are arranged oppositely, and the adjusting slots in the second direction are also in two rows and are arranged oppositely; the adjusting slots in the first direction and the adjusting slots in the second direction are both provided with adjusting bolts, and the positions of the adjusting bolts in the adjusting slots in the first direction and the adjusting slots in the second direction can be adjusted inwards and outwards; there are four upper pressure frames, respectively located below each row of the adjusting slots in the first direction and the adjusting slots in the second direction, and the upper pressure frames form a rectangular space, and the top of the upper pressure frame is provided with threaded holes corresponding to the adjusting bolts one by one, and the top of the upper pressure frame is connected to the lower surface of the top plate by the adjusting bolts; The bottom module includes a bottom plate, a limiting frame and a locking bolt. The middle part of the bottom plate is provided with a boss that matches the shape of the blister energy storage upper box cover. The bottom of the boss is provided with an outwardly extending side eaves. The side eaves at the four corners of the boss are respectively provided with a group of first direction lower adjustment grooves and second direction lower adjustment grooves, and the adjustment direction of the first direction lower adjustment groove is the same as the adjustment direction of the first direction adjustment groove, and the adjustment direction of the second direction lower adjustment groove is the same as the adjustment direction of the second direction adjustment groove. There are four limiting frames, which are respectively arranged around the boss, and the two ends of the limiting frame extending in the first direction are connected to the second direction lower adjustment groove by locking bolts, and the two ends of the limiting frame extending in the second direction are connected to the first direction lower adjustment groove by locking bolts. The limiting frame can adjust its position in the first direction or the second direction in the direction away from or close to the boss; At least one inflation port is provided on the top of the boss, and the internal support inflation module is arranged inside the boss below the inflation port, and the internal support inflation module is communicated with the inflation port, and can inflate air into the blister energy storage upper box cover.
2. The universal airtight fixture for energy storage cover according to claim 1, characterized in that: The upper pressure frame includes side panels, transverse pressure strips and vertical pressure strips. The transverse pressure strips are arranged at the bottom. There are multiple vertical pressure strips, which are arranged vertically in parallel. The lower ends of the vertical pressure strips are fixedly connected to the transverse pressure strips, and the upper ends are threadedly connected to the adjusting bolts. The side panels are arranged on the inner side of the vertical pressure strips and are fixedly connected to the vertical pressure strips.
3. The universal airtight fixture for energy storage cover according to claim 1, characterized in that: The middle part of the top plate is a rectangular hollow structure, and a top pressure strip along the first direction and / or the second direction is provided in the rectangular hollow structure; the adjustment groove in the first direction is arranged on the top plate on the side opposite to the rectangular hollow structure, and the adjustment groove in the second direction is arranged on the top plate on the other side opposite to the rectangular hollow structure.
4. The universal airtight fixture for energy storage cover according to claim 1, characterized in that: The extension is also provided with a first direction slide rail and a second direction slide rail, the first direction slide rail is parallel to the first direction lower adjustment groove, the second direction slide rail is parallel to the second direction lower adjustment groove, and the two ends of the limiting frame extending along the first direction are respectively slidably connected to the second direction slide rail, and the two ends of the limiting frame extending along the second direction are respectively slidably connected to the first direction slide rail.
5. The universal airtight fixture for energy storage cover according to claim 1, characterized in that: The limiting frame in the first direction or the second direction is provided with an avoidance portion.