Pantograph static tension detector

By introducing a forward and reverse motor, a bidirectional lead screw and a suspension rope system into the pantograph static tension detection device, the problem of torque influence during the detection process is solved, and the rapid fixation and high-precision detection of the pantograph are achieved.

CN223320168UActive Publication Date: 2025-09-09JIANGSU TIANYOU LUHANG CERTIFICATION TESTING CO LTD
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Patent Information

Application Number
CN202422456370.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-09-09
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

The existing pantograph static tension detection device ignores the influence of torque on the pantograph during the detection process, resulting in reduced detection accuracy and failure to meet usage requirements.

Method used

The tension display module is used to start the forward and reverse motor and the bidirectional lead screw in conjunction with the electric push rod to achieve rapid fixation and release of the pantograph. The static tension test is carried out in combination with the reduction motor and the suspension rope system to ensure the accuracy and convenience of the test.

Benefits of technology

The accuracy and convenience of pantograph static tension detection are improved, the deviation of pantograph during detection is avoided, and high-precision detection effect is achieved.

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Abstract

The utility model relates to a static tension detector for a pantograph, which belongs to the technical field of pantograph detection and comprises a base, a tension display module fixedly mounted outside the base, two vertical rods fixedly connected to the top of the base and a mounting plate fixedly connected to the top ends of the two vertical rods. A tension detection structure is arranged at the top of the base, a fixing mechanism extending to the outside of the base is arranged in the base, and an adjusting mechanism used for lifting the tension detection structure is arranged at the top of the base. According to the static tension detector for the pantograph, a positive and negative rotation motor is started to work through a tension display module to drive a bidirectional lead screw to rotate, so that a threaded block drives a fixed seat to move left and right, and then an electric push rod is started to stretch and retract to drive a clamp to move downwards, so that a pantograph body is quickly fixed and released, and the pantograph body is prevented from deviating during detection; the detection accuracy is improved, and the advantage of high detection accuracy is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pantograph detection, in particular to a pantograph static tension detector. Background Art

[0002] A pantograph is an electrical device that an electric traction locomotive uses to obtain electrical energy from the contact network. It is installed on the roof of the locomotive or EMU. To ensure the smooth flow of traction current, there must be a certain contact pressure between the pantograph and the contact wire. Therefore, it is necessary to ensure that the pantograph has good compressive and tensile properties.

[0003] It is needed in the pantograph production process. After searching, the patent document with the announcement number CN219890948U discloses a pantograph static tension detection device, including a base and a pantograph body, side panels are provided on both sides of the upper end face of the base, a tension display module is provided on one side of the front end face of the base, a driving plate is provided on the inner end face of the side panel, a lifting slot is provided on the inner end face of the driving plate, a pneumatic lifting plate that can be adjusted up and down is provided in the lifting slot, and a support plate is provided on both sides of the driving plate on the inner end face of the side panel.

[0004] However, the pantograph static tension detection device of the utility model fixes the pantograph body by clamping the buckle plate at the inner side of the pantograph body, but the device ignores the influence of torque on it during the actual tension process, which easily causes the pantograph to deviate, seriously affecting the accuracy of the pantograph static tension detection and failing to meet the use requirements. Therefore, a pantograph static tension detector is proposed to solve the above-mentioned problems. Utility Model Content

[0005] In response to the shortcomings of the existing technology, the utility model provides a pantograph static tension tester with the advantages of high detection accuracy and strong practicality. It solves the problem that the existing pantograph static tension detection device fixes the pantograph body by clamping the buckle plate on the inner side of the pantograph body, but the device ignores the influence of torque on it during the actual tension process, which easily causes the pantograph to deviate, seriously affecting the accuracy of the pantograph static tension detection and failing to meet the usage requirements.

[0006] To achieve the above objectives, the present invention provides the following technical solutions: a pantograph static tension detector, comprising a base, a tension display module fixedly mounted on the outside of the base, two upright poles fixedly connected to the top of the base, and a mounting plate fixedly connected to the top ends of the two upright poles, a tension detection structure being provided on the top of the base, a fixing mechanism extending to the outside of the base being provided inside the base, and an adjustment mechanism for raising and lowering the tension detection structure being provided on the top of the base;

[0007] The tension detection structure includes a tension meter and a hook fixedly installed at the bottom of the tension meter;

[0008] The fixing mechanism includes a forward and reverse motor, a bidirectional lead screw, a threaded block, a mounting seat, a fixing seat, an electric push rod and a clamp;

[0009] The adjusting mechanism comprises a reduction motor, a winding roller, a lifting rope, a lifting ring and a connecting plate.

[0010] Furthermore, the forward and reverse motors are fixedly mounted on the outside of the base, the bidirectional lead screw is fixedly connected to the output shaft of the forward and reverse motors and extends to the inside of the base, and the bidirectional lead screw is rotatably connected to the inside of the base.

[0011] Furthermore, the threaded block is threadedly connected to the outside of the bidirectional screw, and the mounting seat is fixedly connected to the top of the threaded block. There are two threaded blocks and two mounting seats, and the two threaded blocks are symmetrically distributed on the outside of the bidirectional screw.

[0012] Furthermore, the fixing seat is fixedly connected to the top of the mounting seat, the electric push rod is fixedly mounted on the upper surface of the fixing seat and extends into the interior thereof, and the clamp is fixedly connected to the output end of the electric push rod.

[0013] Furthermore, two guide rods are fixedly connected to the interior of the base, and the two threaded blocks are slidably connected to the exterior of the two guide rods.

[0014] Furthermore, the reduction motor is fixedly mounted on the top of the mounting plate, the winding roller is fixedly connected to the output shaft of the reduction motor, the lifting rope is wrapped around and connected to the outside of the winding roller and fixed to the middle thereof, the lifting ring is fixedly connected to the end of the lifting rope away from the winding roller, and the connecting plate is fixedly connected to the bottom of the lifting ring.

[0015] Furthermore, a limiting hole adapted to the vertical pole is provided inside the connecting plate, the connecting plate is slidably connected to the outside of the vertical pole, and the tensile gauge is fixedly installed on the bottom of the connecting plate.

[0016] Compared with the prior art, the present invention provides a pantograph static tension detector with the following beneficial effects:

[0017] 1. The pantograph static tension tester starts the forward and reverse motors through the tension display module to drive the bidirectional lead screw to rotate, so that the threaded block drives the fixing seat to move left and right, and then starts the electric push rod to move downward to facilitate the rapid fixation and release of the pantograph body, avoid the deviation of the pantograph body during detection, improve the accuracy of detection, and achieve the advantage of high detection accuracy.

[0018] 2. The pantograph static tension tester starts the reduction motor through the tension display module to drive the winding roller to rotate, so that the lifting rope drives the connecting plate and the tension detection structure to move upward through the lifting ring to perform static tension detection, achieving the advantages of ease of use and strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a three-dimensional diagram of the structure of the utility model;

[0020] Figure 2 This is a structural stereogram of the fixing mechanism of the utility model;

[0021] Figure 3 For this utility model Figure 1 A schematic diagram of the enlarged structure shown;

[0022] Figure 4 It is a structural stereogram of the adjustment mechanism of the utility model.

[0023] In the figure: 1. Base; 2. Tension display module; 3. Vertical pole; 4. Mounting plate; 5. Tension detection structure; 51. Tension meter; 52. Hook; 6. Fixing mechanism; 61. Forward and reverse motor; 62. Bidirectional lead screw; 63. Threaded block; 64. Mounting seat; 65. Fixing seat; 66. Electric push rod; 67. Clamp; 68. Guide rod; 7. Adjusting mechanism; 71. Reducer motor; 72. Winding roller; 73. Lifting rope; 74. Lifting ring; 75. Connecting plate. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figures 1 to 4 In this embodiment, a pantograph static tension detector includes a base 1, a tension display module 2 fixedly installed on the outside of the base 1, two vertical poles 3 fixedly connected to the top of the base 1, and a mounting plate 4 fixedly connected to the top of the two vertical poles 3. A tension detection structure 5 is provided on the top of the base 1, a fixing mechanism 6 extending to the outside of the base 1 is provided inside the base 1, and an adjustment mechanism 7 for raising and lowering the tension detection structure 5 is provided on the top of the base 1. The tension detection structure 5 includes a tension meter 51 and a hook 52 fixedly installed on the bottom of the tension meter 51; the fixing mechanism 6 includes a forward and reverse motor 61, a bidirectional screw 62, a threaded block 63, a mounting seat 64, a fixing seat 65, an electric push rod 66 and a clamp 67.

[0026] The forward / reverse motor 61 is fixedly mounted on the outside of the base 1, and the bidirectional lead screw 62 is fixedly connected to the output shaft of the forward / reverse motor 61 and extends into the interior of the base 1. The bidirectional lead screw 62 is rotatably connected to the interior of the base 1. The tension display module 2 activates the forward / reverse motor 61 to rotate the bidirectional lead screw 62, causing the threaded block 63 to move the fixing base 65 left and right. The electric push rod 66 is then activated to extend and retract, driving the clamp 67 downward. This facilitates the rapid fixing and release of the pantograph body, prevents the pantograph body from deflecting during detection, improves detection accuracy, and achieves the advantage of high detection accuracy.

[0027] Specifically, the threaded block 63 is threadedly connected to the outside of the bidirectional screw 62, and the mounting seat 64 is fixedly connected to the top of the threaded block 63. There are two threaded blocks 63 and two mounting seats 64. The two threaded blocks 63 are symmetrically distributed on the outside of the bidirectional screw 62.

[0028] It should be noted that the fixing base 65 is fixedly connected to the top of the mounting base 64, the electric push rod 66 is fixedly mounted on the upper surface of the fixing base 65 and extends into the interior thereof, and the clamp 67 is fixedly connected to the output end of the electric push rod 66. Two guide rods 68 are fixedly connected to the interior of the base 1, and the two threaded blocks 63 are slidably connected to the exterior of the two guide rods 68. The provision of the guide rods 68 improves the stability of the threaded blocks 63 during linear displacement.

[0029] In this embodiment, the adjustment mechanism 7 comprises a reduction motor 71, a winding roller 72, a suspension rope 73, a suspension ring 74, and a connecting plate 75. The reduction motor 71 is fixedly mounted on the top of the mounting plate 4, the winding roller 72 is fixedly connected to the output shaft of the reduction motor 71, the suspension rope 73 is wound around the outside of the winding roller 72 and fixed to its center, the suspension ring 74 is fixedly connected to the end of the suspension rope 73 away from the winding roller 72, and the connecting plate 75 is fixedly connected to the bottom of the suspension ring 74. The reduction motor 71 is activated by the tension display module 2 to rotate the winding roller 72, so that the suspension rope 73 drives the connecting plate 75 and the tension detection structure 5 upward through the suspension ring 74 to perform static tension detection.

[0030] The connecting plate 75 has a limiting hole inside that matches the vertical pole 3 . The connecting plate 75 is slidably connected to the outside of the vertical pole 3 . The tensile gauge 51 is fixedly installed on the bottom of the connecting plate 75 .

[0031] The working principle of the above embodiment is:

[0032] During use, the forward and reverse motors 61 are started through the tension display module 2 to drive the bidirectional lead screw 62 to rotate, so that the threaded block 63 drives the fixing seat 65 to move left and right, and then the electric push rod 66 is started to extend and retract to drive the clamp 67 to move downward, so as to quickly fix the pantograph body. The pantograph body can be lifted through the hook 52, and the reduction motor 71 is started through the tension display module 2 to drive the winding roller 72 to rotate, so that the lifting rope 73 drives the connecting plate 75 and the tension detection structure 5 to move upward through the lifting ring 74 to perform static tension detection, and the measurement results are displayed in real time through the tension display module 2.

[0033] The installation method, connection method or setting method disclosed in this embodiment are all common mechanical connection methods.

[0034] Any connection method can be implemented as long as it can achieve its beneficial effects. In addition, the electrical components appearing in this embodiment are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role. Technicians in this field can control the electrical components through simple programming, and the existing disclosed power connection technology is also common knowledge in this field, so its specific structural composition and working principle will not be described in detail in this embodiment.

[0035] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pantograph static tension detector, characterized by: The invention comprises a base (1), a tension display module (2) fixedly mounted on the outside of the base (1), two vertical poles (3) fixedly connected to the top of the base (1), and a mounting plate (4) fixedly connected to the tops of the two vertical poles (3); a tension detection structure (5) is provided on the top of the base (1); a fixing mechanism (6) extending to the outside of the base (1) is provided inside the base (1); and an adjustment mechanism (7) for raising and lowering the tension detection structure (5) is provided on the top of the base (1); The tension detection structure (5) includes a tension meter (51) and a hook (52) fixedly mounted on the bottom of the tension meter (51); The fixing mechanism (6) comprises a forward and reverse motor (61), a bidirectional lead screw (62), a threaded block (63), a mounting seat (64), a fixing seat (65), an electric push rod (66) and a clamp (67); The regulating mechanism (7) comprises a reduction motor (71), a winding roller (72), a suspension rope (73), a suspension ring (74) and a connecting plate (75).

2. The pantograph static tension detector according to claim 1, characterized in that: The forward and reverse motor (61) is fixedly mounted on the outside of the base (1), the bidirectional lead screw (62) is fixedly connected to the output shaft of the forward and reverse motor (61) and extends to the inside of the base (1), and the bidirectional lead screw (62) is rotatably connected to the inside of the base (1).

3. The pantograph static tension detector according to claim 1, characterized in that: The threaded block (63) is threadedly connected to the outside of the bidirectional lead screw (62), and the mounting seat (64) is fixedly connected to the top of the threaded block (63). There are two threaded blocks (63) and two mounting seats (64). The two threaded blocks (63) are symmetrically distributed on the outside of the bidirectional lead screw (62).

4. The pantograph static tension detector according to claim 1, characterized in that: The fixing seat (65) is fixedly connected to the top of the mounting seat (64), the electric push rod (66) is fixedly mounted on the upper surface of the fixing seat (65) and extends into the interior thereof, and the clamp (67) is fixedly connected to the output end of the electric push rod (66).

5. The pantograph static tension detector according to claim 1, characterized in that: Two guide rods (68) are fixedly connected to the interior of the base (1), and the two threaded blocks (63) are slidably connected to the exterior of the two guide rods (68).

6. The pantograph static tension detector according to claim 1, characterized in that: The reduction motor (71) is fixedly mounted on the top of the mounting plate (4), the winding roller (72) is fixedly connected to the output shaft of the reduction motor (71), the suspension rope (73) is wound around the outside of the winding roller (72) and fixed to the middle thereof, the suspension ring (74) is fixedly connected to one end of the suspension rope (73) away from the winding roller (72), and the connecting plate (75) is fixedly connected to the bottom of the suspension ring (74).

7. The pantograph static tension detector according to claim 1, characterized in that: A limiting hole adapted to the vertical pole (3) is provided inside the connecting plate (75), the connecting plate (75) is slidably connected to the outside of the vertical pole (3), and the tensile gauge (51) is fixedly mounted on the bottom of the connecting plate (75).

Citation Information

Patent Citations

  • Pantograph static tension detection device

    CN219890948U