Low-light-transmittance clamping net material detection device
The low-transmittance mesh material detection device controlled by an automatic clamping mechanism and a servo motor solves the problem of poor adaptability of traditional detection devices and achieves efficient and accurate material transmittance detection.
Patent Information
- Application Number
- CN202421468235.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-06-25
AI Technical Summary
Traditional low-transmittance mesh material detection devices are complex to operate, bulky, and costly, and are unable to adapt to materials of different thicknesses and sizes, resulting in low detection accuracy and efficiency.
It adopts automatic clamping mechanism and servo motor control, combined with linear guide mechanism and light-transmitting sheet turntable, to achieve automatic adjustment and multi-angle detection of different materials, reduce manual operation errors, and improve detection accuracy and efficiency.
It realizes flexible and adaptable detection of materials of different thicknesses and sizes, improves detection accuracy and efficiency, and ensures the consistency and reliability of testing.
Smart Images
Figure CN223320295U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mesh material detection, in particular to a low-transmittance mesh material detection device. Background Art
[0002] Accurately measuring the optical properties of materials is crucial in industrial production and research, particularly in the textile and materials science industries. The optical properties of low-transmittance mesh materials, such as specialized fabrics used in curtains, filters, and other industrial applications, directly impact the quality and functionality of the final product.
[0003] However, traditional transmittance measurement techniques rely on manually operated clamping devices and light sources, which are not only inefficient but also have limited accuracy and are susceptible to operator skill and experience. Current equipment on the market is generally complex to operate, bulky, and expensive. Furthermore, these devices often lack flexibility and cannot adapt to materials of varying thicknesses and sizes. Furthermore, the fixed nature of the light source limits the ability to comprehensively test a material's light transmittance properties. Utility Model Content
[0004] In response to the above problems, the utility model provides a low-transmittance mesh material detection device, which effectively solves the problem that the detection device is poor in adapting to materials of different thicknesses and sizes and the fixation of the light source leads to poor ability to comprehensively detect the light transmittance performance of the material.
[0005] The utility model adopts the following technical solution: a low-transmittance mesh material detection device, including a workbench, a first linear guide mechanism and a second linear guide mechanism are arranged on the top of the workbench, two automatic clamping mechanisms are installed on the top of the first linear guide mechanism, a lamp is arranged on the top of the second linear guide mechanism, a direct lamp is installed on one side of the lamp, a bracket is provided on one side of the second linear guide mechanism, a motor is installed on one side of the bracket, the motor passes through the bracket and is connected to a translucent sheet turntable, and a photosensitive plate is installed on the top of the workbench on one side of the first linear guide mechanism.
[0006] Furthermore, four supporting legs are installed at the bottom of the workbench.
[0007] Furthermore, the first linear guide mechanism includes two first guide rails, which are installed on the top of the workbench, and a first helical rack is installed on the top of the workbench between the two first guide rails. Two first slider groups are slidably connected to the two first guide rails, and the first slider group includes two first sliders, which are slidably connected to the two first guide rails respectively. A first support plate is connected to the top of the two first sliders, and a first servo motor is installed on the top of the first support plate. The output end of the first servo motor passes through the first support plate and is connected to a first gear, and the first gear is meshed and transmission-connected with the first helical rack.
[0008] Furthermore, the second linear guide mechanism includes two second guide rails, which are installed on the top of the workbench, and a second helical rack is installed on the top of the workbench between the two second guide rails. A second slider group is slidably connected to the two second guide rails, and the second slider group includes two second sliders, which are slidably connected to the two second guide rails respectively. A second support plate is connected to the top of the two sliders, and a second servo motor is installed on the top of the second support plate. The output end of the second servo motor passes through the second support plate and is connected to a second gear. The second gear is meshed and transmission-connected with the second helical rack, and the lamp is installed on the second support plate.
[0009] Furthermore, the automatic clamping mechanism includes a gantry, the bottom of the gantry is connected to the top of the first support plate, a partition is provided in the gantry above the first servo motor, a third guide rail is installed on the top of the partition and the bottom of the gantry transverse section, a panel with a through groove is connected to one side of the gantry, two sliding columns are slidably connected between the two third guide rails, a connecting rod is provided on one side of the sliding column, one end of the connecting rod passes through the through groove of the panel with a through groove and is connected to a clamping plate, a stepper motor is installed on one side of the gantry, a threaded rod is rotatably connected in the gantry, the two sliding columns are respectively threadedly connected to the threaded rod on the left and right, and the output end of the stepper motor passes through the gantry and is connected to one end of the threaded rod.
[0010] Furthermore, the photosensitive plate is electrically connected to an external controller and an external display.
[0011] The advantages of the present invention are that, through the automatic clamping mechanism and servo motor control, the clamping position and the tension of the test material can be automatically adjusted to adapt to materials of different sizes and thicknesses, reduce manual operation errors, and improve detection accuracy and efficiency. The second linear guide mechanism allows the lamp to move along the material to detect the transmittance of the material from multiple angles, which is crucial for evaluating the uniformity and quality control of the material. Through the light-transmitting sheet turntable equipped with a motor, the device can quickly replace different light-transmitting sheets to adjust the type and intensity of light irradiated on the material. This flexibility allows the device to work under different optical experimental conditions, increasing the adaptability and breadth of the experiment. The consistency and repeatability of the test are ensured by the precise mechanical structure and electronic control system. The use of the automatic clamping mechanism and sliding guide rails reduces variables caused by human factors and provides more reliable and standardized test results. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural diagram of the utility model;
[0013] Figure 2 This is a schematic structural diagram of the first linear guide mechanism of the present invention;
[0014] Figure 3 This is a schematic structural diagram of the first linear guide mechanism of the present invention;
[0015] Figure 4 This is a schematic structural diagram of the second linear guide mechanism of the present invention;
[0016] Figure 5 This is a schematic structural diagram of the second linear guide mechanism of the present invention;
[0017] Figure 6 This is a schematic diagram of the automatic clamping mechanism structure of the utility model;
[0018] Figure 7 This is a schematic structural diagram of the automatic clamping mechanism of the utility model.
[0019] In the figure, 1-workbench, 2-first linear guide mechanism, 3-second linear guide mechanism, 4-automatic clamping mechanism, 5-lamp, 6-direct light, 7-bracket, 8-motor, 9-transparent film turntable, 10-photosensitive plate, 11-support leg;
[0020] 21-first guide rail, 22-first helical rack, 23-first slider group, 24-first servo motor, 25-first gear, 231-first slider, 232-first support plate;
[0021] 31-second guide rail, 32-second helical rack, 33-second slider group, 34-second servo motor, 35-second gear, 331-second slider, 332-second support plate;
[0022] 41-gantry, 42-partition, 43-third guide rail, 44-panel with through slot, 45-sliding column, 46-connecting rod, 47-clamping plate, 48-stepping motor, 49-threaded rod. DETAILED DESCRIPTION
[0023] In order to help those skilled in the art better understand the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.
[0024] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0025] See Figure 1-7 As shown, a low-transmittance mesh material detection device includes a workbench 1, a first linear guide mechanism 2 and a second linear guide mechanism 3 are provided on the top of the workbench 1, two automatic clamping mechanisms 4 are installed on the top of the first linear guide mechanism 2, a lamp 5 is provided on the top of the second linear guide mechanism 3, a direct lamp 6 is installed on one side of the lamp 5, a bracket 7 is provided on one side of the second linear guide mechanism 3, a motor 8 is installed on one side of the bracket 7, the motor 8 passes through the bracket 7 and is connected to a translucent sheet turntable 9, a photosensitive plate 10 is installed on the top of the workbench 1 on one side of the first linear guide mechanism 2, which can automatically adjust the clamping position and the tension of the test material to adapt to materials of different sizes and thicknesses, reduce manual operation errors, improve detection accuracy and efficiency, and also enable the lamp and the photosensitive plate to move along the material to detect the light transmittance of the material from multiple angles.
[0026] Among them, four supporting legs 11 are installed at the bottom of the workbench 1, which increases the stability of the equipment, reduces vibration during operation, and ensures the accuracy of the test.
[0027] The first linear guide mechanism 2 includes two first guide rails 21, the first guide rails 21 are mounted on the top of the workbench 1, and a first helical rack 22 is installed on the top of the workbench 1 between the two first guide rails 21, and two first slider groups 23 are slidably connected to the two first guide rails 21. The first slider group 23 includes two first sliders 231, and the two first sliders 231 are slidably connected to the two first guide rails 21 respectively. The tops of the two first sliders 231 are connected to a first support plate 232, and the top of the first support plate 232 is installed with a first servo motor 24. The output end of the first servo motor 24 passes through the first support plate 232 and is connected to a first gear 25. The first gear 25 is meshed with the first helical rack 22 for transmission connection. The first gear 25 is driven to rotate by the first servo motor 24, and the first gear 25 is meshed with the first helical rack 22, so that the first support plate 232 slides along the first guide rails 21, and the distance between the two automatic clamping mechanisms 4 can be adjusted to adapt to different lengths of clamping materials;
[0028] The second linear guide mechanism 3 includes two second guide rails 31, which are installed on the top of the workbench 1. A second helical rack 32 is installed on the top of the workbench 1 between the two second guide rails 31. A second slider group 33 is slidably connected to the two second guide rails 31. The second slider group 33 includes two second sliders 331. The two second sliders 331 are slidably connected to the two second guide rails 31 respectively. A second support plate 332 is connected to the top of the two sliders 331. A second servo motor 34 is installed on the top of the second support plate 332. The second servo motor 34 outputs The second end passes through the second support plate 332 and is connected to the second gear 35, which is meshed and connected with the second helical rack 32. The lamp 5 is installed on the second support plate 332. The second servo motor 34 of the second linear guide mechanism 3 drives the second gear 35 to rotate. The second gear 35 meshes with the second helical rack 32, so that the second support plate 332 slides along the second guide rail 31. The lamp 5 also slides along the second guide rail 31. At this time, the direct light 6 will scan various places of the sandwich material and detect the light transmittance of the material from multiple angles.
[0029] The automatic clamping mechanism 4 includes a gantry 41, the bottom of the gantry 41 is connected to the top of the first support plate 232, a partition 42 is provided in the gantry 41 above the first servo motor 24, and a third guide rail 43 is installed on the top of the partition 42 and the bottom of the transverse section of the gantry 41. A panel 44 with a through groove is connected to one side of the gantry 41. Two sliding columns 45 are slidably connected between the two third guide rails 43. A connecting rod 46 is provided on one side of the sliding column 45. One end of the connecting rod 46 passes through the through groove of the panel 44 with a through groove and is connected to a clamping plate 47. The gantry A stepper motor 48 is installed on one side of 41. A threaded rod 49 is rotatably connected to the gantry 41. Two sliding columns 45 are respectively threadedly connected to the threaded rod 49 on the left and right sides. The output end of the stepper motor 48 passes through the gantry 41 and is connected to one end of the threaded rod 49. The stepper motor 48 drives the threaded rod 49 to rotate. The two sliding columns 45 are respectively threadedly connected to the threaded rod 49 on the left and right sides. Therefore, the two sliding columns 45 will move in opposite directions along the third guide rail 43. The two sets of clamping plates 47 will clamp the two sides of the net material, thereby clamping net materials of different thicknesses.
[0030] The photosensitive plate 10 is electrically connected to an external controller and an external display, and can display the test results in real time.
[0031] Working principle: First, the staff places the mesh material between the two automatic clamping mechanisms 4, and drives the threaded rod 49 to rotate through the stepping motor 48. The two sliding columns 45 are respectively threadedly connected to the threaded rod 49 on the left and right sides, so the two sliding columns 45 will move in opposite directions along the third guide rail 43. The two sets of clamping plates 47 will clamp the two sides of the mesh material, and the first linear guide mechanism 2 drives the first gear 25 to rotate through the first servo motor 24. The first gear 25 engages with the first helical rack 22, so that the first support plate 232 slides along the first guide rail 21. The distance between the two automatic clamping mechanisms 4 can be adjusted to adapt to mesh materials of different lengths. The material is then driven by the second servo motor 34 of the second linear guide mechanism 3 to rotate the second gear 35, and the second gear 35 is engaged with the second helical rack 32, so that the second support plate 332 slides along the second guide rail 31, and the lamp 5 also slides along the second guide rail 31. At this time, the direct light 6 will scan various places of the sandwich material, and the photosensitive plate 10 will detect the light transmitted by the sandwich material and feed back the signal to the external controller. The motor 8 drives the transparent film turntable 9 to rotate, and the direct light 6 will irradiate different lights on the sandwich material through the filter on the transparent film turntable 9. Then the photosensitive plate 10 receives the signal and finally feeds it back to the external controller.
[0032] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0033] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A low-transmittance mesh material detection device, comprising a workbench (1), characterized in that: A first linear guide mechanism (2) and a second linear guide mechanism (3) are provided on the top of the workbench (1); two automatic clamping mechanisms (4) are installed on the top of the first linear guide mechanism (2); a lamp (5) is provided on the top of the second linear guide mechanism (3); a direct light (6) is installed on one side of the lamp (5); a bracket (7) is provided on one side of the bracket (7); a motor (8) is installed on one side of the bracket (7); the motor (8) passes through the bracket (7) and is connected to a light-transmitting sheet turntable (9); a photosensitive plate (10) is installed on the top of the workbench (1) on one side of the first linear guide mechanism (2).
2. The low-transmittance mesh material detection device according to claim 1, characterized in that: Four supporting legs (11) are installed at the bottom of the workbench (1).
3. The low-transmittance mesh material detection device according to claim 2, characterized in that: The first linear guide rail mechanism (2) comprises two first guide rails (21), the first guide rails (21) being mounted on the top of the workbench (1), a first helical rack (22) being mounted on the top of the workbench (1) between the two first guide rails (21), two first slider groups (23) being slidably connected to the two first guide rails (21), the first slider group (23) comprising two first sliders (231), the two first sliders (231) being slidably connected to the two first guide rails (21), a first support plate (232) being connected to the top of the two first sliders (231), a first servo motor (24) being mounted on the top of the first support plate (232), an output end of the first servo motor (24) passing through the first support plate (232) being connected to a first gear (25), the first gear (25) being meshed and transmission-connected with the first helical rack (22).
4. The low-transmittance mesh material detection device according to claim 3, characterized in that: The second linear guide rail mechanism (3) comprises two second guide rails (31), the second guide rails (31) are mounted on the top of the workbench (1), a second helical rack (32) is mounted on the top of the workbench (1) between the two second guide rails (31), a second slider group (33) is slidably connected to the two second guide rails (31), the second slider group (33) comprises two second sliders (331), the two second sliders (331) are slidably connected to the two second guide rails (31), a second support plate (332) is connected to the top of the two second sliders (331), a second servo motor (34) is mounted on the top of the second support plate (332), an output end of the second servo motor (34) passes through the second support plate (332) and is connected to a second gear (35), the second gear (35) is meshed and transmission-connected with the second helical rack (32), and the lamp (5) is mounted on the second support plate (332).
5. The low-transmittance mesh material detection device according to claim 4, characterized in that: The automatic clamping mechanism (4) includes a gantry (41), the bottom of the gantry (41) is connected to the top of the first support plate (232), a partition (42) is provided in the gantry (41) above the first servo motor (24), the top of the partition (42) and the bottom of the transverse section of the gantry (41) are both installed with a third guide rail (43), a panel (44) with a through groove is connected to one side of the gantry (41), and two sliding columns (45) are slidably connected between the two third guide rails (43) A connecting rod (46) is provided on one side of the sliding column (45), one end of the connecting rod (46) passes through the through slot of the panel (44) with a through slot and is connected to a clamping plate (47), a stepping motor (48) is installed on one side of the gantry (41), a threaded rod (49) is rotatably connected inside the gantry (41), the two sliding columns (45) are respectively threadedly connected to the threaded rod (49) on the left and right, and the output end of the stepping motor (48) passes through the gantry (41) and is connected to one end of the threaded rod (49).
6. The low-transmittance mesh material detection device according to claim 5, characterized in that: The photosensitive plate (10) is electrically connected to an external controller and an external display.