CCD (Charge Coupled Device) detection mechanism with external power supply and battery cell detection device

The CCD detection mechanism with external power supply realizes the separate routing of cables and rapid fault location, solves the problem of inconvenient cable maintenance, and improves battery production efficiency and detection speed.

CN223320329UActive Publication Date: 2025-09-09HUIZHOU LONGHE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422171514.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-09-09
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

In existing CCD detection mechanisms, centralized cable routing makes maintenance inconvenient and difficult to quickly locate and replace damaged cables, affecting battery production efficiency.

Method used

The CCD detection mechanism adopts an external power supply, which is connected to the external power supply through an adapter to achieve separate routing of cables. The adapter and the external power supply are electrically connected to quickly locate and replace damaged cables.

Benefits of technology

It improves the convenience of maintenance and battery production efficiency, reduces cable waste, and improves the speed and smoothness of detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery cell detection, and discloses a CCD detection mechanism of an external power supply and a battery cell detection device. The utility model discloses a CCD detection mechanism with an external power supply. The CCD detection mechanism comprises a turntable, the CCD light sources are arranged on the turntable, and a plurality of CCD light sources are arranged; the power supply assembly comprises a plurality of adapters, the adapters correspond to the CCD light sources and are electrically connected with the CCD light sources, an external power supply part is arranged on the outer side of the rotary table, and when the rotary table drives the adapters to rotate to the external power supply part, the adapters are electrically connected with the external power supply part. The battery cell detection device provided by the utility model comprises the CCD detection mechanism of the external power supply. According to the utility model, the cable management is facilitated, and when the cable is damaged, the maintenance personnel can quickly position the fault cable and replace the cable.
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Description

Technical Field

[0001] The utility model belongs to the technical field of battery core detection, and in particular relates to a CCD detection mechanism of an external power supply and a battery core detection device. Background Art

[0002] The battery cell is the core component of a battery. As the energy storage part of a rechargeable battery, it is primarily composed of a positive electrode, a negative electrode, a separator, and an electrolyte. The battery cell's stable electrical output ensures stable operation under varying loads. During the battery production process, various tests and inspections are typically performed to assess the quality and performance of the battery cell. These include visual inspection, dimensional measurement, voltage testing, capacity testing, internal resistance testing, and cycle life testing. Cell inspection equipment can be used to detect surface defects and measure thickness.

[0003] Existing battery cell inspection devices include CCD inspection mechanisms. These use tiny photosensitive cells on a CCD device to illuminate the surface of a battery cell and convert the light signals into electrical signals to identify surface defects or measure thickness. CCD inspection mechanisms typically include an operating table equipped with multiple CCD devices. These devices are connected to a power source via cables, enabling simultaneous CCD inspection of multiple battery cells.

[0004] However, when the cables of multiple CCD devices are concentrated in the center of the operating table for routing, the cable routing is messy. If the cables are damaged during the use of the CCD detection mechanism, it is difficult for maintenance personnel to promptly identify the damaged cables and replace them, which makes maintenance of the CCD detection mechanism inconvenient. Utility Model Content

[0005] In order to address the deficiencies of the prior art, the utility model provides a CCD detection mechanism and a battery cell detection device for an external power supply, which are connected to the external power supply when the adapter is rotated to the external power supply. The CCD light source can realize the separate routing of cables through the power supply. When the cable is damaged, maintenance personnel can quickly locate the faulty cable and replace the cable. The operation is convenient, which is conducive to improving battery production efficiency.

[0006] The technical effects to be achieved by the present invention are achieved through the following technical aspects:

[0007] In a first aspect, the present invention provides a CCD detection mechanism with an external power supply, comprising a rotating disk;

[0008] A CCD light source is provided on the turntable, and a plurality of CCD light sources are provided; and a power supply component includes a plurality of adapters, and the adapters are provided corresponding to the CCD light sources and electrically connected to the CCD light sources. An external power supply is provided on the outside of the turntable, and when the turntable drives the adapter to rotate to the external power supply, the adapter is electrically connected to the external power supply.

[0009] In some implementations, the adapter includes a first probe, the external power supply includes a second probe, and the first probe contacts the second probe to form a closed loop.

[0010] In some implementations, the adapter includes a first insulating seat, the first insulating seat is disposed on the turntable, and the first probe is disposed on the first insulating seat.

[0011] In some implementations, the first insulating seat includes a first seat body and a first positioning block, the first seat body is disposed on the turntable and is detachably connected to the first positioning block, and the first probe is clamped and fixed between the first positioning block and the first seat body.

[0012] In some implementations, a transfer socket is provided on one side of the first insulating seat, the transfer socket is electrically connected to the first probe, and the CCD light source is electrically connected to a light source socket.

[0013] In some implementations, a side plate is provided on one side of the first insulating seat, and the first probe passes through the first insulating seat and the side plate in sequence and is detachably connected to the side plate.

[0014] In some implementations, the external power supply includes a second insulating seat, the second probe is disposed on the second insulating seat, and the second insulating seat is transmission-connected to a driving member, which drives the second insulating seat and the second probe to approach or move away from the first probe.

[0015] In some implementations, a plurality of external power supply units are provided, and the plurality of external power supply units are arranged in a ring shape on the outside of the turntable along the edge of the turntable.

[0016] In some implementations, the plurality of CCD light sources are distributed at intervals and arranged in a ring shape along the edge of the turntable.

[0017] In a second aspect, the present invention provides a battery cell detection device, comprising the aforementioned CCD detection mechanism of the external power supply.

[0018] In summary, the present invention has at least the following advantages:

[0019] 1. The CCD detection mechanism with an external power supply provided by the present invention, during CCD detection, the battery cell to be detected is placed at the CCD light source, the turntable rotates to drive the adapter to rotate, the adapter rotates to the external power supply, the adapter is electrically connected to the external power supply, the external power supply can supply power to the corresponding CCD light source through the adapter, and the CCD light source performs optical detection of the battery cell to be detected. Compared with the centralized routing of cables in traditional CCD detection mechanisms, the power supply component realizes the separate routing of cables in a single CCD light source. When the cable is damaged, maintenance personnel can quickly locate the faulty cable to improve the convenience of maintenance. In addition, the CCD light source is electrically connected to the external power supply via the adapter, which is convenient for cable replacement. Maintenance personnel do not need to remove the entire cable, but only need to replace the damaged cable at the CCD light source or the power supply component. The operation is convenient and can reduce cable waste.

[0020] 2. The battery cell detection device provided by the present invention has a turntable that rotates to drive the adapter to rotate and then electrically connect to the external power supply, which can complete the sequential detection of multiple battery cells to be detected, which is beneficial to improving the detection speed and smoothness of the battery cells, thereby improving the production efficiency of the battery. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall structure of the CCD detection mechanism of the external power supply in a specific embodiment of the present utility model.

[0022] Figure 2 It is a schematic diagram of the partial structure of the CCD detection mechanism of a specific embodiment of the utility model.

[0023] Figure 3 It is a side view of a power supply assembly according to a specific embodiment of the present invention.

[0024] Figure 4 This is a schematic diagram of the overall structure of a power supply assembly according to a specific embodiment of the present invention.

[0025] Figure 5 This is a partial structural diagram of a CCD detection mechanism of an external power supply according to a specific embodiment of the present utility model.

[0026] Markings in the figure:

[0027] 1. Turntable; 11. Detection area; 2. CCD light source; 21. Light source socket; 22. Clamp; 221. Press plate; 222. Pressing drive; 3. Power supply assembly; 31. Adapter; 311. First probe; 312. First insulating seat; 3121. First seat body; 3122. First positioning block; 313. Side panel; 314. Adapter socket; 32. External power supply; 321. Second probe; 322. Second insulating seat; 3221. Second seat body; 3222. Second positioning block; 323. Drive; 324. Connecting plate; 325. Adjustment plate; 326. Support seat; 4. Battery cell. DETAILED DESCRIPTION

[0028] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The described embodiments are only part of the embodiments of the present invention, not all of the embodiments.

[0029] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0030] Example 1:

[0031] Please see the attached Figure 1 The utility model provides a CCD detection mechanism with an external power supply, which can be used in CCD optical detection, such as battery cell CCD detection, to detect defects such as damage, leakage, electrode folding, edge sealing foreign matter, convex points, pinholes, dents, scratches, indentations, dirt, surface wrinkles, etc. on the surface of the battery cell 4, and can also measure the thickness of the battery cell 4.

[0032] The CCD detection mechanism of the external power supply of the present invention includes a turntable 1. In a preferred embodiment, the edge of the turntable 1 extends away from the axial center of the turntable 1 to form a plurality of detection areas 11. Specifically, there are four detection areas 11 so that the turntable 1 can accommodate multiple battery cells 4 to be detected. It can be understood that this is not a specific limitation on the number of detection areas 11, and technicians in related fields can make improvements or replacements on this basis.

[0033] The turntable 1 is provided with a CCD light source 2 in the detection area 11, and the CCD light source 2 is installed on the turntable 1. Specifically, there are several CCD light sources 2 in each detection area 11, and the several CCD light sources 2 are distributed at intervals and arranged in a ring along the edge of the turntable 1. As shown in some specific embodiments, each detection area 11 is provided with two CCD light sources 2, and several CCD light sources 2 perform CCD detection on the battery cell 4, which can improve the optical detection efficiency.

[0034] In a preferred embodiment, see the attached Figure 2 A clamp 22 is provided on one side of the CCD light source 2. The clamp 22 includes a pressure plate 221. The pressure plate 221 is located on the top of the CCD light source 2. The pressure plate 221 is transmission-connected to a clamping driver 222. During the detection process, the battery cell 4 to be detected is placed on the CCD light source 2. The clamping driver 222 drives the pressure plate 221 close to the CCD light source 2 and presses it on the surface of the battery cell 4 to be detected, so that the battery cell 4 to be detected is positioned. Among them, the clamping driver 222 is preferably, but not limited to, a clamping cylinder, and the output end of the clamping cylinder is transmission-connected to the clamping plate. The setting of the clamp 22 is conducive to reducing the possibility that the battery cell 4 to be detected will move arbitrarily during the detection process, which will affect the CCD detection result.

[0035] Please see the attached Figure 1 A power supply assembly 3 is provided on one side of the CCD light source 2. The power supply assembly 3 includes an adapter 31 and an external power supply 32. The adapter 31 is mounted on the turntable 1 and is electrically connected to the CCD light source 2, while the external power supply 32 is located on the outside of the turntable 1 and is arranged opposite to the adapter 31. In a preferred embodiment, a plurality of external power supplies 32 are provided, and the plurality of external power supplies 32 are arranged in a ring along the edge of the turntable 1. When the turntable 1 drives the adapter 31 to rotate to the corresponding external power supply 32, the adapter 31 is connected to the external power supply 32. The external power supply 32 is connected to an external power source and supplies power to the CCD light source 2 through the adapter 31. The CCD light source 2 performs optical detection on the battery cell 4, and the operation is convenient.

[0036] During CCD testing of batteries, the battery cell 4 to be tested is placed on the CCD light source 2. The turntable 1 drives the adapter 31 to rotate and connect it to the external power supply 32. The external power supply 32 supplies power to the CCD light source 2 through the adapter 31, forming a closed circuit. The CCD light source 2 is routed separately through the power supply assembly 3. Compared with the centralized routing of cables in the center of the operating table in traditional CCD testing mechanisms, the cable routing is more orderly, which helps maintenance personnel quickly locate damaged cables, improves maintenance convenience, and facilitates the replacement of damaged cables.

[0037] Example 2:

[0038] The difference between this embodiment and embodiment 1 is that this embodiment further optimizes the structure of the power supply assembly 3 of the utility model. Figures 3 to 5 .

[0039] See Figure 3 and Figure 4 In this embodiment, the adapter 31 includes a first probe 311. Specifically, the first probe 311 is arranged horizontally, and a first insulating seat 312 is provided between the first probe 311 and the turntable 1. In some specific embodiments shown, the first insulating seat 312 includes a first seat body 3121 and a first positioning block 3122. The first seat body 3121 is detachably connected to the turntable 1. Specifically, the first seat body 3121 and the turntable 1 can be assembled using bolts.

[0040] The first positioning block 3122 is located on top of the first base 3121 and cooperates with the first base 3121 to clamp the first probe 311. The first positioning block 3122 is preferably, but not limited to, made of an insulating material such as rubber or Teflon to ensure detection safety. The first positioning block 3122 is detachably connected to the first base 3121. Specifically, the first positioning block 3122 and the first base 3121 are assembled using bolts.

[0041] In a preferred embodiment, a side plate 313 is provided on the side of the first insulating seat 312 away from the external power supply 32, and one side of the first probe 311 passes through the first insulating seat 312 and the side plate 313. The first probe 311 is detachably connected to the side plate 313. In some specific embodiments shown, a nut is provided on the side plate 313, and one end of the first probe 311 passing through the side plate 313 is threadedly connected to the nut. Figure 4 and Figure 5 In a preferred embodiment, a side panel 313 is provided with an adapter socket 314 on a side away from the first insulating seat 312. The adapter socket 314 is electrically connected to the first probe 311. A light source socket 21 is provided on one side of the CCD light source 2. The light source socket 21 is electrically connected to the CCD light source 2. Specifically, the light source socket 21 is located on a side of the CCD light source 2 close to the adapter 31. The light source socket 21 and the adapter socket 314 are connected electrically to the adapter 31 and the CCD light source 2 via an external cable.

[0042] Reference Figure 3 and Figure 4In a preferred embodiment, the external power supply 32 includes a second probe 321, which is arranged opposite to the first probe 311. When the second probe 321 contacts the first probe 311, a closed loop can be formed. A second insulating seat 322 is provided on one side of the second probe 321. As shown in some specific embodiments, the second insulating seat 322 includes a second seat body 3221 and a second positioning block 3222. The second positioning block 3222 is located on the top of the second seat body 3221 and cooperates with the second seat body 3221 to clamp the second probe 321, wherein the second positioning block 3222 is preferably, but not limited to, a rubber block, a Teflon block or other insulating material block, which is conducive to ensuring the safety of the detection. The second positioning block 3222 is detachably connected to the second seat body 3221. Specifically, the second positioning block 3222 and the second seat body 3221 are assembled by bolts.

[0043] The second insulating base 322 is connected to a driver 323. The driver 323 is preferably, but not limited to, an external cylinder. The output end of the external cylinder is connected to the second base 3221 to drive the second probe 321 toward or away from the first probe 311. A connecting plate 324 is provided on one side of the second base 3221. The connecting plate 324 is specifically an inverted L-shaped plate. The driver 323 is disposed on the connecting plate 324. An adjustment plate 325 is provided on the side of the connecting plate 324 away from the second base 3221. In the embodiment shown, the adjustment plate 325 is an L-shaped plate with a waist-shaped hole extending therethrough. The adjustment plate 325 is detachably connected to the connecting plate 324 at the waist-shaped hole by bolts. According to the height of the first probe 311, the connecting plate 324 can be adjusted by adjusting the connection position of the adjusting plate 325 at the waist-shaped hole to achieve the installation height of the second probe 321, so that the second probe 321 is precisely aligned with the first probe 311 and form a closed loop. Furthermore, a support seat 326 is provided on a side of the adjustment plate 325 away from the connecting plate 324 .

[0044] Second probe 321 is connected to an external power source. When turntable 1 drives first probe 311 to rotate to second probe 321, driver 323 extends second probe 321 and brings it into contact with first probe 311. External power supply 32 is electrically connected to adapter 31 and supplies power to CCD light source 2. Connecting and supplying power to power assembly 3 is simple, facilitating ease of use. If power is lost due to cable damage, maintenance personnel can selectively replace the corresponding cable based on the fault location, without having to replace the entire cable.

[0045] Example 3:

[0046] This embodiment provides a battery cell 4 detection device based on the above embodiment.

[0047] The battery cell 4 detection device of the present invention includes the CCD detection mechanism of the external power supply mentioned above, and the battery cell 4 feeding mechanism. As shown in some specific embodiments, the battery cell 4 feeding mechanism includes a clamping claw for clamping the battery cell 4 to be detected, and the clamping claw is connected to the feeding drive assembly. After the clamping claw grabs the battery cell 4 to be detected, the feeding drive assembly drives the clamping claw to move to the CCD light source 2, and the clamping claw places the battery cell 4 to be detected on the CCD light source 2 to realize automatic loading of the battery cell 4. At this time, the clamping drive member 222 drives the pressure plate 221 close to the CCD light source 2 and presses on the surface of the battery cell 4 to be detected, and the battery cell 4 to be detected is positioned. Among them, the way in which the battery cell 4 feeding mechanism realizes loading is known to those skilled in the art and is achievable, and is not described in detail in this embodiment.

[0048] In a preferred embodiment, a plurality of adapters 31 are provided, and the plurality of adapters 31 are respectively located in each detection area 11 to realize power supply for the CCD light source 2 in each detection area 11. The adapter 31 rotates with the turntable 1. When the adapter 31 rotates to a state corresponding to the external power supply 32, the external power supply 32 can supply power to the corresponding CCD light source 2 through the adapter 31, that is, the adapter 31 in each detection area 11 rotates to a position corresponding to the external power supply 32 with the turntable 1, and each adapter 31 is electrically connected to each external power supply 32 in turn to provide power for the CCD light source 2 in each detection area 11, so that each detection area 11 can simultaneously complete the detection of multiple battery cells 4 to be detected, which is beneficial to improving the detection efficiency of the battery cells 4, and thereby improving the production efficiency of the battery.

[0049] The second probe 321 is connected to an external power source. When the turntable 11 drives the first probe 311 to rotate to the second probe 321, the driver 323 drives the second probe 321 to extend and contact the first probe 311. The external power supply 32 is electrically connected to the adapter 31 and supplies power to the CCD light source 22. The power supply assembly 3 is simple to connect and power, which helps improve ease of use. If power is lost due to cable damage, maintenance personnel can selectively replace the corresponding cable based on the fault location without having to replace the entire cable.

[0050] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0051] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is typically placed when in use. These terms are intended solely to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are used solely to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0052] Furthermore, terms such as "horizontal," "vertical," and "overhanging" do not necessarily imply that a component must be absolutely horizontal or overhanging, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.

[0053] In the present invention, unless otherwise expressly specified or limited, a first feature being above or below a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Furthermore, a first feature being above, above, and above the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being below, below, and below the second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0054] Although the present invention has been described with reference to the above specific embodiments, it is obvious that those skilled in the art can make many substitutions, modifications and variations based on the above content. Therefore, all such substitutions, modifications and variations are included within the spirit and scope of the appended claims.

Claims

1. A CCD detection mechanism with an external power supply, characterized in that: include Turntable (1); A CCD light source (2) is provided on the turntable (1), and a plurality of CCD light sources (2) are provided; and The power supply assembly (3) includes a plurality of adapters (31), wherein the adapters (31) are arranged corresponding to the CCD light source (2) and are electrically connected to the CCD light source (2). An external power supply (32) is arranged outside the turntable (1). When the turntable (1) drives the adapters (31) to rotate to the external power supply (32), the adapters (31) are electrically connected to the external power supply (32).

2. The CCD detection mechanism of the external power supply according to claim 1, characterized in that: The adapter (31) includes a first probe (311), and the external power supply (32) includes a second probe (321). The first probe (311) and the second probe (321) are in contact with each other to form a closed loop.

3. The CCD detection mechanism of the external power supply according to claim 2, characterized in that: The adapter (31) comprises a first insulating seat (312), the first insulating seat (312) is arranged on the turntable (1), and the first probe (311) is arranged on the first insulating seat (312).

4. The CCD detection mechanism for an external power supply according to claim 3, characterized in that: The first insulating seat (312) comprises a first seat body (3121) and a first positioning block (3122); the first seat body (3121) is arranged on the turntable (1) and is detachably connected to the first positioning block (3122); the first probe (311) is clamped and fixed between the first positioning block (3122) and the first seat body (3121).

5. The CCD detection mechanism for an external power supply according to claim 3, characterized in that: A switching socket (314) is provided on one side of the first insulating seat (312), the switching socket (314) is electrically connected to the first probe (311), and the CCD light source (2) is electrically connected to the light source socket (21).

6. The CCD detection mechanism for an external power supply according to claim 5, characterized in that: A side plate (313) is provided on one side of the first insulating seat (312), and the first probe (311) passes through the first insulating seat (312) and the side plate (313) in sequence and is detachably connected to the side plate (313).

7. The CCD detection mechanism for an external power supply according to claim 2, characterized in that: The external power supply (32) includes a second insulating seat (322), the second probe (321) is arranged on the second insulating seat (322), and the second insulating seat (322) is connected to a driving member (323) in a transmission manner. The driving member (323) drives the second insulating seat (322) and the second probe (321) to approach or move away from the first probe (311).

8. The CCD detection mechanism for an external power supply according to claim 5, characterized in that: A plurality of external power supply components (32) are provided, and the plurality of external power supply components (32) are arranged in a ring shape on the outside of the turntable (1) along the edge of the turntable (1).

9. The CCD detection mechanism for an external power supply according to claim 5, characterized in that: The plurality of CCD light sources (2) are distributed at intervals and arranged in a ring shape along the edge of the turntable (1).

10. A battery cell detection device, characterized in that: A CCD detection mechanism comprising an external power supply as claimed in any one of claims 1 to 9.