New energy laboratory power wire harness terminal connecting device

Abstract

The utility model relates to a new energy laboratory power wire harness terminal connecting device. The connecting device comprises an insulating shell, at least one wiring terminal is arranged on the insulating shell in a penetrating mode, a mounting groove is formed in the insulating shell, one end of the wiring terminal is movably connected with the mounting groove, and the other end of the wiring terminal extends out of the mounting groove. And the groove wall of the mounting groove and the outer side wall of the wiring terminal are enclosed to form a movable cavity for the wiring terminal to swing. The wiring terminal is safely and quickly connected with the three-phase wire harness of the motor, so that the motor is safely and conveniently connected with the power wire harness, different wire outlet requirements of the wire harness are met by adjusting the wire outlet height and distance, the protection shell can effectively protect the high-voltage exposure danger of the power wire harness, and the test screw can quickly realize the connection of the voltage differential probe of the oscilloscope.

Description

Technical Field

[0001] The present application relates to the technical field of power harness connection, and in particular to a power harness terminal connection device for a new energy laboratory. Background Art

[0002] The power harness is an important component that connects the various parts of the electric vehicle power system and is used to transmit electrical energy, signals and data. In the new energy laboratory, the power harness usually plays the role of connecting batteries, motors, controllers and other components, effectively connecting them to achieve the normal operation of the entire power system.

[0003] In related technologies, the power harness connection in new energy laboratories is complex and has certain risks. The power harness is composed of 50mm high-voltage harness crimped with copper terminal blocks. The size and area of ​​the terminal blocks will affect the connection effect and wiring resistance. In the past, high-voltage harness connections were fastened by overlapping terminal blocks with screws, and then wrapped with insulating tape for insulation protection. The material cost is high, the wiring is difficult, and there are certain safety risks. Utility Model Content

[0004] Based on this, it is necessary to provide a new energy laboratory power harness terminal connection device to address the problem of complex laboratory power harness connections and size mismatch when power harness terminals are connected to each other.

[0005] In the first aspect, the present application provides a power wiring harness terminal connection device for a new energy laboratory, the device comprising: an insulating shell, at least one wiring terminal being passed through the insulating shell, a mounting slot being provided on the insulating shell, one end of the wiring terminal being movably connected to the mounting slot, and the other end of the wiring terminal extending out of the mounting slot, the groove wall of the mounting slot and the outer side wall of the wiring terminal enclosing each other to form a movable cavity for the wiring terminal to swing.

[0006] In one embodiment, the terminal includes a first sub-terminal and a second sub-terminal, and a connecting groove matching the size of the first sub-terminal is opened on the insulating shell, one end of the first sub-terminal is connected to the connecting groove, and the other end of the first sub-terminal extends out of the connecting groove.

[0007] In one embodiment, an external thread is provided on the outer end surface of the first sub-terminal, an internal thread matching the external thread is provided on the inner wall of the connecting groove, and one end of the first sub-terminal facing the insulating housing is threadedly connected in the connecting groove.

[0008] In one embodiment, an external thread is provided on the outer end surface of the second sub-terminal, an internal thread matching the external thread is provided on the inner wall of the mounting groove, and one end of the second sub-terminal facing the insulating housing is threadedly connected to the mounting groove.

[0009] In one embodiment, the active cavities corresponding to the two second sub-terminals arranged relative to the insulating housing are communicated with each other.

[0010] In one embodiment, a test piece is further provided on the insulating housing, and the test piece is used to detect the back electromotive force corresponding to the wiring terminal.

[0011] In one embodiment, the test piece further includes:

[0012] A test bolt, the test bolt passes through the insulating shell, the screw-in end of the test bolt contacts the wiring terminal, the fixed end of the test bolt is tightly pressed against the insulating shell, a test hole matching the test bolt is opened on the insulating shell, the inner wall of the test hole is provided with a test thread matching the test bolt, the thread of the test bolt is connected to the inner wall of the test hole, and a test gasket is also passed through the test bolt, and the test gasket is tightly pressed between the insulating shell and the fixed end of the test bolt.

[0013] In one embodiment, the connecting device further comprises:

[0014] The insulating shell is further provided with a protection plate, the protection plate is provided with a protection shell that matches the size of the insulating shell, the insulating shell is provided with a buckle, and the protection shell and the protection plate enclose a protection cavity for protecting the terminal.

[0015] The above-mentioned power harness terminal connection device for a new energy laboratory comprises: an insulating shell, at least one wiring terminal is provided on the insulating shell, a mounting slot is provided on the insulating shell, one end of the wiring terminal is movably connected to the mounting slot, the other end of the wiring terminal extends out of the mounting slot, and the groove wall of the mounting slot and the outer side wall of the wiring terminal enclose a movable cavity for the wiring terminal to swing. The present application adopts the above-mentioned device, and realizes a safe and convenient connection between the motor and the power harness by safely and quickly connecting the wiring terminal to the three-phase wiring harness of the motor. By adjusting the height and spacing of the wiring harness, different wiring harness requirements can be achieved. The protective shell can effectively protect the power harness from the danger of high voltage exposure, and the test screw can quickly realize the connection of the oscilloscope voltage differential probe. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the conventional technology, the following briefly introduces the drawings required for use in the embodiments or the conventional technology descriptions. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 This is a schematic structural diagram of a power harness terminal connection device for a new energy laboratory in some embodiments of the present application;

[0018] Figure 2 This is a structural diagram illustrating the internal structure of an inductance detection device in some embodiments of the present application.

[0019] Description of Figure Numbers:

[0020] 100, insulating shell; 200, terminal; 210, first sub-terminal; 211, connecting slot; 220, second sub-terminal; 221, mounting slot; 300, test piece; 310, test bolt; 312, test gasket; 400, protective plate; 410, protective shell. DETAILED DESCRIPTION

[0021] To make the above-mentioned objects, features, and advantages of the present application more clearly understood, the specific embodiments of the present application are described in detail below with reference to the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways than those described herein, and those skilled in the art can make similar improvements without violating the scope of the present application. Therefore, the present application is not limited to the specific embodiments disclosed below.

[0022] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0023] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. Throughout the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.

[0024] In this application, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this application based on specific circumstances.

[0025] In this application, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0026] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.

[0027] Reference Figure 1 and Figure 2 , Figure 1 and Figure 2 A new energy laboratory power wiring harness terminal connection device provided in an embodiment of the present application is shown, including an insulating shell 100, on which at least one wiring terminal 200 is penetrated, and a mounting groove 221 is provided on the insulating shell 100, one end of the wiring terminal 200 is movably connected to the mounting groove 221, and the other end of the wiring terminal 200 extends out of the mounting groove 221, and the groove wall of the mounting groove 221 and the outer side wall of the wiring terminal 200 enclose a movable cavity for the wiring terminal 200 to swing.

[0028] In the present invention, by adjusting the height and spacing of the power harness terminal 200 in the active cavity, the terminal 200 can be connected to the three-phase motor harness with different output requirements and the corresponding terminal 200 quickly and safely. There is no need to adjust the unmatched terminals due to size mismatch when the power harness terminals are connected to each other, and there is no need to waste high-temperature insulating tape to adjust the unmatched terminals, which in turn leads to high safety risks and inconvenience in replacement.

[0029] Reference Figure 2 In some embodiments, the terminal block 200 includes a first sub-terminal 210 and a second sub-terminal 220. The insulating housing 100 is provided with a connecting groove 211 that matches the size of the first sub-terminal 210. One end of the first sub-terminal 210 is connected to the connecting groove 211, and the other end of the first sub-terminal 210 extends out of the connecting groove 211. An external thread is provided on the outer end surface of the first sub-terminal 210, and an internal thread matching the external thread is provided on the inner wall of the connecting groove 211. The end of the first sub-terminal 210 facing the insulating housing 100 is threadedly connected to the connecting groove 211. The outer end surface of the second sub-terminal 220 is provided with an external thread, and the inner wall of the mounting groove 221 is provided with an internal thread matching the external thread. The end of the second sub-terminal 220 facing the insulating housing 100 is threadedly connected to the mounting groove 221.

[0030] During the process of connecting the first sub-terminal 210 to the insulating housing 100, the external thread on the outer surface of the first sub-terminal 210 is directly threaded into the internal thread of the connecting groove 211, so that the first sub-terminal 210 is threaded into the connecting groove 211 on the insulating housing 100 that matches the size of the first sub-terminal 210; during the process of connecting the second sub-terminal 220 to the insulating housing 100, the threaded end of the second sub-terminal 220 is first threaded into the installation groove 221 of the insulating housing 100, and then the position between the second sub-terminal 220 and the first sub-terminal 210 is moved until it corresponds to the preset motor three-phase line output terminal, completing the connection between the second sub-terminal 220 and the insulating housing 100.

[0031] It is worth mentioning that the active cavities corresponding to the connection terminals 200 at both ends of the insulating housing 100 may be connected or disconnected. In this embodiment, they are connected.

[0032] Reference Figure 1 and Figure 2 In this embodiment, the connecting device further includes:

[0033] The insulating housing 100 is further provided with a test piece 300, which is used to detect the back electromotive force corresponding to the connection terminal 200. The test piece 300 also includes:

[0034] A test bolt 310 is passed through the insulating housing 100. The screwed-in end of the test bolt 310 contacts the wiring terminal 200. The fixed end of the test bolt 310 is tightly abutted against the insulating housing 100. The insulating housing 100 is provided with a test hole that matches the test bolt 310. The inner wall of the test hole is provided with a test thread that matches the test bolt 310. The thread of the test bolt 310 is connected to the inner wall of the test hole. The test bolt 310 is also passed through a test gasket 312, which is tightly abutted between the insulating housing 100 and the fixed end of the test bolt 310.

[0035] The insulating housing 100 is further provided with a protective plate 400 , and the protective plate 400 is provided with a protective shell 410 that matches the size of the insulating housing 100 . The insulating housing 100 is provided with a snap fastener, and the protective shell 410 and the protective plate 400 enclose a protective cavity for protecting the terminal 200 .

[0036] In this embodiment, by rotating the test bolt 310 and connecting the terminal 200 to each other, the staff can quickly connect the oscilloscope voltage differential probe, thereby quickly obtaining the wiring for motor back electromotive force and waveform measurement, thereby improving measurement efficiency.

[0037] A method for detecting a power harness terminal connection device in a new energy laboratory comprises threading a terminal block onto an insulating housing;

[0038] adjusting a position of the second sub-terminal based on a preset power harness position;

[0039] After connecting the wiring terminals to the corresponding power harness, snap the protective shell onto the protective plate.

[0040] In one embodiment, when it is necessary to measure the motor back EMF or waveform of the terminal, the detection end of the preset detection cable is connected between the test pad and the test bolt, and the test bolt is rotated until the test bolt contacts the terminal;

[0041] Otherwise, turn the test bolt until there is clearance between the test bolt and the terminal block.

[0042] It should be understood that, although the various steps in the flow charts involved in each of the above examples are shown in sequence according to the indication of the arrows, these steps are not necessarily performed in sequence according to the order indicated by the arrows. Unless clearly stated herein, the execution of these steps is not strictly limited in order, and these steps can be performed in other orders. Moreover, at least a portion of the steps in the flow charts involved in each of the above embodiments can include multiple steps or multiple stages, and these steps or stages are not necessarily performed at the same time, but can be performed at different times, and the execution order of these steps or stages is not necessarily performed in sequence, but can be performed in turn or alternately with at least a portion of the steps or stages in other steps or other steps.

[0043] Based on the same utility model concept, the present application also provides a device for detecting terminal connection devices for power harnesses in new energy laboratories. The solution provided by this device is similar to the solution described in the aforementioned method. Therefore, the specific limitations of one or more embodiments of the device for detecting terminal connection devices for power harnesses in new energy laboratories provided below can be found in the aforementioned limitations of the method for detecting terminal connection devices for power harnesses in new energy laboratories, and will not be further elaborated here.

[0044] In one embodiment, a computer device is provided, which may be a server, and includes a processor, memory, and a network interface connected via a system bus. The processor of the computer device is used to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, a computer program, and a database. The internal memory provides an environment for the operation of the operating system and computer program in the non-volatile storage medium. The database of the computer device is used to store data. The network interface of the computer device is used to communicate with an external terminal via a network connection. When the computer program is executed by the processor, a high-power superconducting charging connection method for electric vehicles is implemented.

[0045] It should be noted that the user information (including but not limited to user device information, user personal information, etc.) and data (including but not limited to data used for analysis, stored data, displayed data, etc.) involved in this application are all information and data authorized by the user or fully authorized by all parties.

[0046] Those skilled in the art will appreciate that all or part of the processes in the above-mentioned embodiment methods can be implemented by instructing the relevant hardware through a computer program, and the computer program can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it can include the processes of the embodiments of the above-mentioned methods. Among them, any reference to memory, database or other media used in the embodiments provided in this application may include at least one of non-volatile and volatile memory. Non-volatile memory may include read-only memory (ROM), magnetic tape, floppy disk, flash memory, optical memory, high-density embedded non-volatile memory, resistive random access memory (ReRAM), magnetic random access memory (MRAM), ferroelectric random access memory (FRAM), phase change memory (PCM), graphene memory, etc. Volatile memory may include random access memory (RAM) or external cache memory, etc. By way of illustration and not limitation, RAM can be in various forms, such as static random access memory (SRAM) or dynamic random access memory (DRAM). The database involved in the various embodiments provided herein may include at least one of a relational database and a non-relational database. Non-relational databases may include, but are not limited to, distributed databases based on blockchains. The processor involved in the various embodiments provided herein may be, but are not limited to, a general-purpose processor, a central processing unit, a graphics processing unit, a digital signal processor, a programmable logic unit, a data processing logic unit based on quantum computing, and the like.

[0047] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0048] The above-described embodiments merely represent several implementation methods of the present application. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that a person of ordinary skill in the art may make various modifications and improvements without departing from the spirit of the present application, and these modifications and improvements fall within the scope of protection of the present application. Therefore, the scope of protection of the present patent application shall be determined by the appended claims.

Claims

1. A new energy laboratory power harness terminal connection device, characterized in that: The connecting device comprises: An insulating shell is provided with at least one wiring terminal, a mounting slot is provided on the insulating shell, one end of the wiring terminal is movably connected to the mounting slot, and the other end of the wiring terminal extends out of the mounting slot, and the groove wall of the mounting slot and the outer side wall of the wiring terminal enclose a movable cavity for the wiring terminal to swing.

2. The new energy laboratory power harness terminal connection device according to claim 1, characterized in that: The connecting device comprises: The terminal includes a first sub-terminal and a second sub-terminal. The insulating shell is provided with a connecting groove matching the size of the first sub-terminal. One end of the first sub-terminal is connected to the connecting groove, and the other end of the first sub-terminal extends out of the connecting groove.

3. The new energy laboratory power harness terminal connection device according to claim 2, characterized in that: The connecting device comprises: An external thread is provided on the outer end surface of the first sub-terminal, an internal thread matching the external thread is provided on the inner wall of the connecting groove, and one end of the first sub-terminal facing the insulating shell is threadedly connected in the connecting groove.

4. The new energy laboratory power harness terminal connection device according to claim 2, characterized in that: The connecting device further comprises: An external thread is provided on the outer end surface of the second sub-terminal, and an internal thread matching the external thread is provided on the inner wall of the installation groove. One end of the second sub-terminal facing the insulating shell is threadedly connected to the installation groove.

5. The new energy laboratory power harness terminal connection device according to claim 4, characterized in that: The connecting device further comprises: The active cavities corresponding to the two second sub-connection terminals arranged relative to the insulating shell are communicated with each other.

6. The new energy laboratory power harness terminal connection device according to claim 1, characterized in that: The connecting device further comprises: The insulating housing is further provided with a test piece, which is used to detect the back electromotive force corresponding to the wiring terminal.

7. The new energy laboratory power harness terminal connection device according to claim 6, characterized in that: The test piece also includes: A test bolt, the test bolt passes through the insulating shell, the screw-in end of the test bolt contacts the wiring terminal, the fixed end of the test bolt is tightly pressed against the insulating shell, a test hole matching the test bolt is opened on the insulating shell, the inner wall of the test hole is provided with a test thread matching the test bolt, the thread of the test bolt is connected to the inner wall of the test hole, and a test gasket is also passed through the test bolt, and the test gasket is tightly pressed between the insulating shell and the fixed end of the test bolt.

8. The new energy laboratory power harness terminal connection device according to claim 1, characterized in that: The connecting device further comprises: The insulating shell is further provided with a protection plate, the protection plate is provided with a protection shell that matches the size of the insulating shell, the insulating shell is provided with a buckle, and the protection shell and the protection plate enclose a protection cavity for protecting the terminal.

Images