Double-flexible-wire perforating mechanism

The double-wire perforation mechanism, which works in coordination with the automated mechanical structure, solves the problems of low efficiency and insufficient precision in traditional methods, realizes efficient and precise perforation operations, reduces costs and increases the popularity of the equipment.

CN223321700UActive Publication Date: 2025-09-09WUXI RUISI INTELLIGENT WELDING EQUIP CO LTD
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Patent Information

Application Number
CN202422521348.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-09-09
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

In the existing technology, the double-wire perforation operation is inefficient and lacks precision. Manual operation is time-consuming and labor-intensive and it is difficult to ensure consistency. The existing automated equipment has a complex structure and high cost, making it difficult to popularize.

Method used

The automated mechanical structure, including the slide cylinder, lift cylinder, front clamp cylinder and rear clamp cylinder, is used to achieve fast and accurate positioning and perforation of the double soft wires. The precise movement of the slide cylinder and the coordinated work of the clamps ensure the perforation accuracy.

Benefits of technology

It improves the perforation efficiency and accuracy, reduces labor intensity and manufacturing costs, enhances the adaptability and economic benefits of the equipment, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of double-flexible-wire punching, and discloses a double-flexible-wire punching mechanism which comprises a rack, a moving module is installed on the rack, a moving end is connected with a sliding table air cylinder, an air cylinder output end is connected with a sliding table base, a rear clamp air cylinder is installed on the base, and the output end is connected with a rear clamp. The output end of the lifting cylinder is connected with a lifting plate which is provided with a front clamp cylinder, and the output end of the lifting cylinder is connected with a front clamp. By means of an automatic mechanical structure, such as cooperative work of the sliding table air cylinder, the lifting air cylinder, the front clamp air cylinder and the rear clamp air cylinder, rapid and accurate positioning and punching of the double flexible wires are achieved, the working efficiency and the punching precision are remarkably improved, and errors caused by human factors are reduced. Compared with complex automatic perforating equipment, the automatic perforating equipment has the advantages that the manufacturing cost and the maintenance difficulty are reduced while high efficiency and accuracy are kept, the automatic perforating equipment is easier to popularize and apply in wide production and maintenance scenes, and the overall economic benefit is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of double-cord perforation, in particular to a double-cord perforation mechanism. Background Art

[0002] In electronics and electrical engineering, the need for stable and efficient routing of dual flexible cables (such as power cables and data cables) through confined spaces or fixtures is particularly pressing. Traditionally, such operations have relied on manual labor or simple mechanical tools, but these methods often suffer from low efficiency, lack of precision, high labor intensity, and potential damage to the cables. Especially when handling a large number of cables with diverse specifications, manual labor is not only time-consuming and labor-intensive, but also difficult to ensure consistent and accurate perforation, thus affecting subsequent connection quality and system stability.

[0003] However, existing automated double-cord punching equipment is often complex in structure, expensive, and has high requirements for the operating environment, making it difficult to be popularized and applied in a wide range of production and maintenance scenarios.

[0004] Therefore, based on the above technical problems, it is necessary for technicians in this field to develop a double soft wire perforation mechanism. Utility Model Content

[0005] The purpose of the utility model is to provide a double-cord perforation mechanism to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A technical solution for a double-wire perforation mechanism includes a frame, a movable module is installed on the frame, the movable end of the movable module is connected to a slide cylinder, the output end of the slide cylinder is connected to a slide seat, a rear clamp cylinder is installed on the slide seat, the output end of the rear clamp cylinder is connected to the rear clamp, a lifting cylinder is provided on the adjacent side, the output end of the lifting cylinder is connected to a lifting plate, a front clamp cylinder is installed on the lifting plate, and the output end of the front clamp cylinder is connected to the front clamp.

[0008] As a preferred technical solution, a positioning cylinder is installed on the side of the slide seat, and a positioning rod is connected to the output end of the positioning cylinder, and the positioning rod is used to position the material.

[0009] As a preferred technical solution, a V-shaped press seat is installed on the slide seat, and the V-shaped press seat is used to fix the material.

[0010] As a preferred technical solution, a material seat is provided below the V-shaped press seat, the front clamp and the rear clamp, and the material seat is used to place the material.

[0011] As a preferred technical solution, the moving module is equipped with a drive motor, which is connected to the transmission component of the moving module through a transmission mechanism to achieve precise movement of the slide cylinder.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] This utility model is a dual-cord perforation mechanism. Through the coordinated operation of automated mechanical structures, including a slide cylinder, a lift cylinder, and a front and rear clamp cylinder, it enables rapid and precise positioning and perforation of dual cords. This significantly improves work efficiency and perforation accuracy, while reducing errors caused by human error. Compared to complex automated perforation equipment, this device maintains high efficiency and accuracy while reducing manufacturing costs and maintenance difficulties. It is more easily applicable in a wide range of production and maintenance scenarios, improving overall economic benefits.

[0014] In summary, the present invention has significant beneficial effects in improving perforation efficiency and accuracy, reducing labor intensity, protecting wires, enhancing adaptability, improving cost-effectiveness, and simplifying operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of a double-cord punching mechanism;

[0016] Figure 2 This is a schematic diagram of the side structure of a double-cord punching mechanism;

[0017] Figure 3 This is a schematic diagram of the front structure of a double-cord perforation mechanism.

[0018] In the accompanying drawings: 1. Frame; 2. Moving module; 31. Slide cylinder; 32. Rear clamp cylinder; 33. Rear clamp; 34. V-shaped pressure seat; 35. Positioning cylinder; 36. Positioning rod; 37. Lifting cylinder; 38. Lifting plate; 39. Front clamp cylinder; 40. Front clamp; 5. Material seat. DETAILED DESCRIPTION

[0019] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions, and advantages of the present invention more clearly understood, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. For those skilled in the art, the present invention can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of the present invention by illustrating examples of the present invention.

[0020] like Figure 1 、 Figure 2 and Figure 3As shown, the utility model provides a technical solution for a double soft wire perforation mechanism: including a frame 1, a movable module 2, a slide cylinder 31, a slide seat (not directly marked in the figure, but connected by the output end of the slide cylinder 31), a rear clamp cylinder 32, a rear clamp 33, a V-shaped pressure seat 34, a positioning cylinder 35, a positioning rod 36, a lifting cylinder 37, a lifting plate 38, a front clamp cylinder 39, a front clamp 40 and a material seat 5.

[0021] The frame 1, as the supporting structure of the entire mechanism, is firmly installed in a working environment where double soft wire perforation is required. The mobile module 2 is installed on the frame 1 and is equipped with a drive motor (not shown in the figure). It is connected to the transmission components of the mobile module 2 through a transmission mechanism (such as gears, belts, etc., not shown in detail in the figure), driving the entire slide cylinder 31 to move precisely in the horizontal direction. The slide cylinder 31 is installed at the moving end of the mobile module 2, and its output end is connected to the slide seat (not directly marked in the figure). It drives the slide seat and other components installed thereon to move horizontally through telescopic movement. The rear clamp cylinder 32 is installed on the slide seat, and its output end is connected to the rear clamp 33. The opening and closing of the rear clamp 33 is controlled by telescopic movement to clamp the double soft wire material to be perforated. The V-shaped pressure seat 34 is installed on the slide seat and is located below the rear clamp 33. Its V-shaped structure is designed to stably fix the material to prevent movement during the perforation process. The positioning cylinder 35 is installed on the side of the slide seat, and its output end is connected to the positioning rod 36. When the positioning cylinder 35 is working, it pushes the positioning rod 36 to extend to achieve precise positioning of the material and ensure the accuracy of the perforation. The lifting cylinder 37 is installed on the slide seat and is adjacent to the position of the front clamp cylinder 39. Its output end is connected to the lifting plate 38, and the up and down movement of the lifting plate 38 and the front clamp 40 is controlled by telescopic motion. The lifting plate 38 is installed at the output end of the lifting cylinder 37, and is used to carry the front clamp cylinder 39 and the front clamp 40, and move up and down with the extension and contraction of the lifting cylinder 37. The front clamp cylinder 39 is installed on the lifting plate 38, and its output end is connected to the front clamp 40. The opening and closing of the front clamp 40 is controlled by telescopic motion, and it cooperates with the front clamp 33 to clamp and fix the material to facilitate the perforation operation. The material seat 5 is installed below the V-shaped pressure seat 34, the front clamp 40 and the rear clamp 33, and is used to place the material and provide stable support.

[0022] During use, the double soft wire or material to be pierced is placed on the material seat 5, the mobile module 2 is started, and the slide cylinder 31 and the slide seat are driven to move toward the material, so that the V-shaped pressure seat 34 is aligned with the material. The V-shaped pressure seat 34 is pressed down to stabilize and fix the material. The positioning cylinder 35 is started, pushing the positioning rod 36 out to accurately position the material. The rear clamp cylinder 32 is started to control the rear clamp 33 to close and clamp one end of the material. The lifting cylinder 37 is started to drive the lifting plate 38 and the front clamp 40 to rise, so that the front clamp 40 is aligned with the other end of the material. The front clamp cylinder 39 is started to control the front clamp 40 to close and clamp the material together with the front clamp 33. After the piercing is completed, each cylinder is reset in sequence, releasing the material and preparing for the next piercing operation.

[0023] From the above description, it can be clearly seen that the dual-cord perforation mechanism of the present invention realizes the rapid and precise positioning and perforation of dual-cords through the coordinated work of the automated mechanical structure, and has significant technical effects and practical value.

[0024] The working principle and use process of the utility model: After the utility model is installed, it works according to the above implementation method until all working steps are completed.

[0025] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

[0026] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0027] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0028] While the embodiments described above are based on the present invention, these embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Clearly, many modifications and variations are possible based on the above description. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better utilize the present invention and its modifications and uses. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A double-cord perforation mechanism, characterized in that: The invention comprises a frame (1), a movable module (2) is installed on the frame (1), a movable end of the movable module (2) is connected to a slide cylinder (31), an output end of the slide cylinder (31) is connected to a slide seat, a rear clamp cylinder (32) is installed on the slide seat, an output end of the rear clamp cylinder (32) is connected to a rear clamp (33), a lifting cylinder (37) is provided on the adjacent side, an output end of the lifting cylinder (37) is connected to a lifting plate (38), a front clamp cylinder (39) is installed on the lifting plate (38), and an output end of the front clamp cylinder (39) is connected to a front clamp (40).

2. A double-cord perforation mechanism according to claim 1, characterized in that: A positioning cylinder (35) is installed on the side of the slide seat, and the output end of the positioning cylinder (35) is connected to a positioning rod (36), and the positioning rod (36) is used to position the material.

3. The double-cord punching mechanism according to claim 1, characterized in that: A V-shaped pressing seat (34) is installed on the slide seat, and the V-shaped pressing seat (34) is used to fix the material.

4. A double-cord perforation mechanism according to claim 3, characterized in that: A material seat (5) is provided below the V-shaped pressure seat (34), the front clamp (40) and the rear clamp (33), and the material seat (5) is used for placing material pieces.

5. The double-cord punching mechanism according to claim 1, characterized in that: The movable module (2) is equipped with a driving motor, which is connected to the transmission component of the movable module (2) via a transmission mechanism, thereby achieving precise movement of the slide cylinder (31).