Motor stator coil shaping device

Through the innovative design of the motor stator coil shaping device, the material taking and discharging processes are carried out simultaneously, which solves the problem of low efficiency in the existing technology and improves the work efficiency of the shaping process.

CN223321942UActive Publication Date: 2025-09-09CHANGZHOU GUANGSHENGAN MOTOR CO LTD
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Patent Information

Application Number
CN202422298916.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-09-09
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The existing motor stator coil shaping device requires one-to-one replacement of the stator coil during each shaping process, and the material taking and discharging cannot be carried out at the same time, resulting in low work efficiency.

Method used

A motor stator coil shaping device is designed, which adopts a combined structure of forward and reverse motors, slide rails, slide plates, concave plates, screw rods, sliders, upper shaping seats and lower shaping seats to realize the simultaneous processing of material taking and unloading.

Benefits of technology

By performing material taking and placing operations simultaneously, at least double the time is saved and work efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223321942U_ABST
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Abstract

The utility model discloses a motor stator coil shaping device, and belongs to the technical field of stator coil shaping. The stator coil shaping device mainly comprises a stator coil shaping machine, the stator coil shaping machine is provided with a workbench, and the workbench is provided with a groove; the alternating assembly is installed on the workbench, the alternating assembly comprises a concave plate, the concave plate is installed in the groove, and the concave plate is provided with two sets of extending plates; the forward and reverse motor is installed on the concave plate, and a lead screw is installed at the output end of the forward and reverse motor; the two groups of sliding rails are mounted on the workbench; the four groups of sliding blocks are mounted on the sliding rails; and the sliding plate is mounted between the two groups of sliding blocks and is provided with a sliding seat. According to the motor stator coil shaping device, through arrangement of the positive and negative motor, the sliding rail, the sliding plate, the concave plate, the lead screw, the sliding block, the upper shaping base and the lower shaping base, a certain time can be reserved between the material taking process and the material placing process, the stator coil can be taken and placed at the same time, and therefore the time is saved by at least one time.
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Description

Technical Field

[0001] The present application relates to the technical field of stator coil shaping, and in particular to a motor stator coil shaping device. Background Art

[0002] Reversible motor stator coil shaping refers to the process of adjusting and optimizing the shape of the stator windings. The purpose of shaping is to improve the performance of the reversible motor. Currently, shaping is performed through various methods, including manual shaping, mold shaping, mechanical shaping, thermal shaping, and electromagnetic shaping.

[0003] For example, the patent with publication number CN210093071 U specifically discloses a shaping device for forward and reverse motor coils, including a stator shaping machine platform, two support plates, a boss, a fixing plate, a groove, a first bayonet, a second bayonet and a pin rod, thereby achieving rolling contact, reducing clothing wear and improving comfort.

[0004] When the aforementioned patented reversible motor coil shaping device is in use, the stator coils must be replaced one-by-one during each shaping process. Each stator coil replacement requires removing the shaped stator coils and then inserting the unshaped stator coils into the device. This prevents simultaneous removal and unloading, which wastes time and reduces work efficiency. Therefore, a motor stator coil shaping device is needed to address this issue.

[0005] It should be noted that the above information disclosed in this Background section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute prior art. Summary of the Invention

[0006] Based on the above-mentioned problems existing in the prior art, the problem to be solved by this application is: to provide a motor stator coil shaping device to solve the problem that when the shaping device of the forward and reverse motor coils of the above-mentioned patent is in use, the forward and reverse motor stator coil shaping equipment needs to replace the stator coil one-to-one during each shaping process. Each time the stator coil is replaced, the shaped stator coil needs to be taken out and then the unshaped stator coil is placed into the equipment. The material taking and discharging cannot be carried out at the same time, which wastes time and reduces work efficiency.

[0007] The technical solution adopted by this application to solve the technical problem is: a motor stator coil shaping device. The device mainly comprises: a stator coil shaping machine having a workbench with a groove; an alternating assembly mounted on the workbench, the alternating assembly comprising: a concave plate mounted in the groove, the concave plate having two sets of protruding plates; a forward and reverse motor mounted on the concave plate, the output end of the forward and reverse motor being mounted on the concave plate; two sets of slide rails mounted on the workbench; four sets of sliders mounted on the slide rails; and a slide plate mounted between two sets of sliders, the slide plate having a slide seat.

[0008] Furthermore, a protective cover is installed on the stator coil shaping machine.

[0009] Furthermore, a fixing plate is installed on the protective cover, a hydraulic cylinder is installed on the fixing plate, a pressure plate is installed on the output end of the hydraulic cylinder, an upper shaping seat is installed on the pressure plate, and a lower shaping seat is installed on the slide plate.

[0010] Furthermore, four groups of limiting rods are installed on the fixing plate.

[0011] Furthermore, a transparent cover plate is hinged on the protective cover.

[0012] The beneficial effect of the present application is that the motor stator coil shaping device provided by the present application, through the arrangement of forward and reverse motors, slide rails, slide plates, concave plates, screw rods, sliders, upper shaping seats and lower shaping seats, can reserve a certain amount of time between the two processes of taking and placing materials, which is convenient for operation and can achieve simultaneous taking and placing of stator coils, thereby saving at least twice the time.

[0013] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail below with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings in the specification, which constitute a part of this application, are used to provide further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute improper limitations on this application.

[0015] In the attached figure:

[0016] Figure 1 This is an overall schematic diagram of the motor stator coil shaping device in this application;

[0017] Figure 2 for Figure 1 Explosion diagram of

[0018] Figure 3 for Figure 2Schematic diagram of the local structure at A in FIG;

[0019] Among them, the reference numerals in the figures are:

[0020] 1. Stator coil shaping machine; 101. Workbench; 102. Protective cover; 103. Fixing plate; 104. Hydraulic cylinder; 105. Pressing plate; 106. Limiting rod; 107. Groove; 108. Lower shaping seat; 2. Alternating assembly; 201. Forward and reverse motor; 202. Slide rail; 203. Slide plate; 204. Concave plate; 205. Screw; 206. Slider. DETAILED DESCRIPTION

[0021] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0022] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.

[0023] like Figure 1-Figure 3 As shown, the present application provides a motor stator coil shaping device, including a stator coil shaping machine 1, on which a workbench 101 is fixedly mounted, and the workbench 101 is used to place the stator coil;

[0024] A protective cover 102 is fixedly mounted on the stator coil shaping machine 1. The protective cover 102 is used to protect the stator coil shaping machine 1. A fixed plate 103 is fixedly mounted on the protective cover 102. A hydraulic cylinder 104 is fixedly mounted on the fixed plate 103. The output end of the hydraulic cylinder 104 movably passes through the fixed plate 103. A pressing plate 105 is fixedly mounted on the output end of the hydraulic cylinder 104. An upper shaping seat (not shown in the figure) is fixedly mounted on the pressing plate 105.

[0025] The upper shaping seat is adapted to move linearly along with the output end of the hydraulic cylinder 104 so as to be adapted to move the upper shaping seat closer to the workbench 101;

[0026] Four sets of limiting rods 106 are fixedly mounted on the fixed plate 103. One end of the limiting rod 106 is movable through the pressing plate 105. The limiting rod 106 is suitable for linearly limiting the movement of the pressing plate 105.

[0027] In the present application, a transparent cover plate is hingedly connected to the protective cover 102 to prevent serious violations of operating procedures, equipment failure, or the entry of abnormal objects during operation. This may cause hard objects or misplaced decorations on the outer wall of the coil to be improperly squeezed and broken into pieces during shaping.

[0028] A groove 107 is formed on the workbench 101, and an alternating assembly 2 is installed in the groove 107. The alternating assembly 2 includes a concave plate 204 fixedly installed in the groove 107. The concave plate 204 has two sets of protruding plates. A forward and reverse motor 201 is fixedly installed on the protruding plates. The output end of the forward and reverse motor 201 movably passes through the protruding plates.

[0029] A screw rod 205 is fixedly mounted on the output end of the forward and reverse motor 201, one end of which is connected to another set of protruding plate bearings. Two sets of slide rails 202 are fixedly mounted on the workbench 101, and four sets of sliders 206 are slidably mounted on the slide rails 202. A slide plate 203 is connected between the two sets of sliders 206, and the slide plate 203 has a sliding seat (not shown in the figure). The slide plate 203 is threadedly connected to the screw rod 205 through the sliding seat. A connecting rod (not shown in the figure) is connected between the two sets of slide plates 203, and the connecting rod is used to make the two sets of slide plates 203 move synchronously.

[0030] A lower shaping seat 108 is fixedly mounted on the slide plate 203 and is adapted to be used in conjunction with the upper shaping seat.

[0031] The screw rod 205 is adapted to rotate along with the output end of the forward and reverse motor 201 and drive the slide plate 203 to move linearly on the screw rod 205;

[0032] Working principle:

[0033] First, the staff places the stator with the wire embedded on the lower shaping seat 108, and then starts the hydraulic cylinder 104 to descend, so that the lower shaping seat 108 can shape the stator coil. Then, the forward and reverse motors 201 are started to drive the screw rod 205 to rotate, so that the lower shaping seat 108 directly below the upper shaping seat is moved to one side. At this time, the shaped stator coil is removed and the stator coil to be shaped is placed. At the same time, another set of lower shaping seats 108 is moved to directly below the upper shaping seat. Similarly, the hydraulic cylinder 104 is started again to descend, so that the lower shaping seat 108 can shape the stator coil, so that a certain time can be reserved between the two processes of taking and putting the material, which is convenient for operation. The stator coil can be taken and put at the same time, thereby saving at least twice the time and improving work efficiency.

[0034] The above are merely preferred embodiments of the present application and are not intended to limit the present application. Those skilled in the art will readily appreciate that various modifications and variations are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. A motor stator coil shaping device, characterized in that: include: A stator coil shaping machine (1), comprising a workbench (101), wherein a groove (107) is provided on the workbench (101); An alternating assembly (2) is mounted on the workbench (101), and the alternating assembly (2) comprises: a concave plate (204), the concave plate (204) being mounted in the groove (107), the concave plate (204) having two sets of protruding plates; A forward and reverse motor (201), the forward and reverse motor (201) being mounted on the concave plate (204), and a lead screw (205) being mounted on the output end of the forward and reverse motor (201); Two sets of slide rails (202), the slide rails (202) are installed on the workbench (101); Four sets of sliders (206), the sliders (206) being mounted on the slide rails (202); A slide plate (203) is installed between two groups of sliding blocks (206), and the slide plate (203) has a sliding seat.

2. The motor stator coil shaping device according to claim 1, characterized in that: A protective cover (102) is installed on the stator coil shaping machine (1).

3. The motor stator coil shaping device according to claim 2, characterized in that: A fixing plate (103) is installed on the protective cover (102), a hydraulic cylinder (104) is installed on the fixing plate (103), a pressing plate (105) is installed on the output end of the hydraulic cylinder (104), an upper shaping seat is installed on the pressing plate (105), and a lower shaping seat (108) is installed on the slide plate (203).

4. The motor stator coil shaping device according to claim 3, characterized in that: Four groups of limiting rods (106) are installed on the fixing plate (103).

5. The motor stator coil shaping device according to claim 4, characterized in that: A transparent cover plate is hinged on the protective cover (102).

Citation Information

Patent Citations

  • Shaping device of motor coil

    CN210093071U