Motor winding dryer

By designing a motor winding dryer and using a fan and electric heating tape to dry the winding, the problem of winding moisture affecting the insulation material is solved, the winding dimensional accuracy and drying efficiency are improved, and production costs are reduced.

CN223321950UActive Publication Date: 2025-09-09山东宏旭化学股份有限公司 +1
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Patent Information

Application Number
CN202422619172.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-09-09
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

During the winding manufacturing process, moisture affects the electrical strength and dimensional stability of the insulation material, leading to assembly errors and increased production costs.

Method used

A motor winding dryer was designed, which included a base plate, a bracket, a drying structure, an air duct, an exhaust fan and an air outlet. The windings were dried using a fan and an electric heating tape. Different types of windings were supported by a supporting structure, and a filter was used to prevent debris from entering.

Benefits of technology

Ensure the axial dimension accuracy of the winding, reduce assembly errors, avoid damage to the insulation material performance, improve drying efficiency, reduce production costs, apply to multiple types of windings, and prevent fan blockage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a motor winding dryer, which belongs to the technical field of winding drying and comprises a bottom plate, a support and a drying structure, the support is vertically fixed at the top of the bottom plate, the drying structure is mounted on the side wall of the support and comprises an air pipe, an exhaust fan and an air outlet, one end of the air pipe is fixedly connected with the support, and the other end of the air pipe is fixedly connected with the exhaust fan. And the exhaust fan is installed in an inner cavity at the other end of the air pipe, the exhaust fan is externally connected with a power source, and the multiple air outlets are formed in the side wall of the air pipe in an annular array mode. The winding hung on the air pipe is dried through the fan, so that the insulation fiber material is prevented from expanding after being affected with damp, the precision of the axial size of the winding is ensured, the assembly error is reduced, the normal operation of subsequent assembly work is ensured, the influence on the performance of the insulation material is avoided, and the production cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of winding drying, in particular to a motor winding dryer. Background Art

[0002] Windings are a general term for multiple coils or coil groups that form a single phase or the entire electromagnetic circuit. Motor windings utilize a large amount of insulating materials, such as cardboard, cable paper, and telephone paper. Under normal conditions, these materials contain 6-8% moisture by mass, which absorbs moisture from the air during the winding manufacturing process. This moisture can affect the electrical strength of the insulation material. Furthermore, when the insulating fiber material becomes damp, its thickness expands, affecting the axial dimensions of the windings. This can lead to errors in subsequent assembly, hindering subsequent work progress, and compromising the insulation material's performance, increasing production costs. Utility Model Content

[0003] The present invention aims to solve the above problems in the prior art and provides a motor winding dryer, which is achieved through the following technical solutions:

[0004] A motor winding dryer includes a base plate, a bracket and a drying structure. The bracket is vertically fixed to the top of the base plate, and the drying structure is installed on the side wall of the bracket. The drying structure includes an air duct, an exhaust fan and an air outlet. One end of the air duct is fixedly connected to the bracket, and the exhaust fan is installed in the inner cavity of the other end of the air duct. The exhaust fan is provided with an external power supply, and a plurality of air outlets are opened and arranged in a circular array on the side wall of the air duct. The present invention is further configured as follows: a threaded groove is provided on the outer ring of the air duct between the air outlet and the bracket, a support structure is installed on the outer ring of the air duct, and the support structure includes a fixed ring, a movable ring, a plurality of cross frames and a plurality of side frames. The fixed ring is fixedly sleeved on the end of the air duct away from the bracket, the movable ring is threadedly sleeved on the end of the air duct where the threaded groove is provided, the outer ring of the movable ring is rotatably connected to an adjusting ring, the fixed ring and the outer ring of the adjusting ring are both hinged to side frames, the side frames are in an annular array on the outer ring of the fixed ring and the outer ring of the adjusting ring, the side frames of the outer ring of the fixed ring and the side frames of the outer ring of the adjusting ring are symmetrically arranged, and the cross frame is arranged between the two symmetrical side frames and hinged to the side frames at ninety degrees.

[0005] The present invention is further configured as follows: the drying structure and the supporting structure are provided in two groups and are symmetrically arranged about the bracket, and the structures and connection methods of the two groups of drying structures and supporting structures are the same.

[0006] The utility model is further configured as follows: electric heating tapes are fixedly installed on both sides of the horizontal frame, and an external power supply is provided for the electric heating tapes.

[0007] The utility model is further configured as follows: the inner cavity of the air duct is opened to an end of the air outlet close to the bracket, and the air outlet and the outermost side of the inner cavity of the air duct are both clamped with a filter.

[0008] The utility model is further configured as follows: the width of the movable ring is greater than the width of the adjustment ring, and the portion of the movable ring wider than the adjustment ring is arranged on a side close to the bracket.

[0009] In summary, the beneficial technical effects of the present invention are:

[0010] The fan is used to dry the windings hung on the air duct, so as to avoid the expansion of the insulating fiber material after being damp, ensure the accuracy of the axial dimension of the winding, reduce the assembly error, ensure the normal progress of the subsequent assembly work, avoid affecting the performance of the insulating material, and reduce the production cost; the windings can be supported by the supporting structure, and the movement of the movable ring can also support windings of different models, thereby increasing its applicability; by setting up two sets of drying structures and supporting structures, two windings can be dried at the same time, thereby improving the drying efficiency; by combining the electric heating tape with the fan, the drying speed of the windings is accelerated; by setting up a filter, debris is prevented from entering the air duct and affecting the use of the fan; the movable ring is rotated by grasping the part of the movable ring that is wider than the adjustment ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic structural diagram for showing the overall structure of the utility model.

[0012] Figure 2 This is the main view used to show the movable ring and adjustment ring.

[0013] Figure 3 This is a front view showing the retaining ring.

[0014] Figure 4 It is a schematic diagram used to show the internal structure of the air duct.

[0015] Figure numerals: 1, base plate; 2, bracket; 3, air duct; 301, threaded groove; 4, exhaust fan; 5, air outlet; 6, fixed ring; 7, movable ring; 8, cross frame; 9, side frame; 10, adjustment ring; 11, electric heating cable; 12, filter; 13, self-locking universal wheel; 14, handle. DETAILED DESCRIPTION

[0016] The present invention will be described in further detail below with reference to the accompanying drawings.

[0017] Example

[0018] like Figure 1-4As shown, a motor winding dryer disclosed in the present utility model includes a base plate 1, a bracket 2 and a drying structure. The bracket 2 is vertically fixed to the top of the base plate 1, and the drying structure is installed on the side wall of the bracket 2. The drying structure includes an air duct 3 with an inner cavity, an exhaust fan 4 and an air outlet 5. One end of the air duct 3 is fixedly connected to the bracket 2, and the exhaust fan 4 is installed in the inner cavity at the other end of the air duct 3. The exhaust fan 4 is connected to an external power supply, and the air outlet 5 is provided in multiple and circular arrays on the side wall of the air duct 3.

[0019] A threaded groove 301 is provided on the outer ring of the air duct 3 between the air outlet 5 and the bracket 2, and a supporting structure is installed on the outer ring of the air duct 3, which includes a fixed ring 6, a movable ring 7, multiple cross frames 8 and several side frames 9. The fixed ring 6 is fixedly sleeved on the end of the air duct 3 away from the bracket 2, and the movable ring 7 is threadedly sleeved on the end of the air duct 3 where the threaded groove 301 is provided. The outer ring of the movable ring 7 is rotatably connected to the adjusting ring 10, and the outer rings of the fixed ring 6 and the adjusting ring 10 are hinged to the side frames 9. The side frames 9 are arranged in a ring array on the outer ring of the fixed ring 6 and the outer ring of the adjusting ring 10. The side frames 9 on the outer ring of the fixed ring 6 and the side frames 9 on the outer ring of the adjusting ring 10 are symmetrically arranged, and the cross frame 8 is arranged between the two symmetrical side frames 9 and is hinged to the side frames 9 at ninety degrees.

[0020] The drying structure and the supporting structure are provided in two groups and are symmetrically arranged with respect to the bracket 2. The structures and connection methods of the two groups of drying structures and supporting structures are the same.

[0021] Electric heating tapes 11 are fixedly installed on both sides of the horizontal frame 8, and the electric heating tapes 11 are provided with an external power supply.

[0022] The inner cavity of the air duct 3 is opened to the air outlet 5 at one end close to the bracket 2 , and the outermost sides of the air outlet 5 and the inner cavity of the air duct 3 are both clamped with a filter 12 .

[0023] The width of the movable ring 7 is greater than that of the adjusting ring 10 , and the portion of the movable ring 7 that is wider than the adjusting ring 10 is located on a side close to the bracket 2 .

[0024] Self-locking universal wheels 13 are installed at the four corners of the bottom of the base plate 1 , and a handle 14 is fixedly connected to one side of the top of the base plate 1 , and the handle 14 is arranged parallel to the air duct 3 .

[0025] The specific implementation method of this example is as follows: move the device to the workshop and lock the self-locking universal wheel 13, put the winding to be dried on the outer ring of the support structure, turn the movable ring 7 to adjust the position of the cross frame 8, because the cross frame 8 and the side frame 9 are provided between the fixed ring 6 and the adjustment ring 10, when the movable ring 7 is turned, the adjustment ring 10 will not rotate, thereby achieving support for the winding, and then connect the exhaust fan 4 and the electric heating tape 11 to the power supply, the wind generated by the exhaust fan 4 is discharged from the air outlet 5 and combined with the electric heating tape 11 to perform warm air drying treatment on the winding.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A motor winding dryer, comprising a base plate (1), a bracket (2) and a drying structure, characterized in that: The bracket (2) is vertically fixed to the top of the base plate (1); the drying structure is installed on the side wall of the bracket (2); the drying structure comprises an air duct (3), an exhaust fan (4) and an air outlet (5); one end of the air duct (3) is fixedly connected to the bracket (2); the exhaust fan (4) is installed in the inner cavity of the other end of the air duct (3); the exhaust fan (4) is externally connected to a power supply; a plurality of air outlets (5) are provided and arranged in a circular array on the side wall of the air duct (3).

2. The motor winding dryer according to claim 1, characterized in that: The outer ring of the air duct (3) between the air outlet (5) and the bracket (2) is provided with a thread groove (301), and the outer ring of the air duct (3) is installed with a support structure, which includes a fixed ring (6), a movable ring (7), a plurality of cross frames (8) and a plurality of side frames (9). The fixed ring (6) is fixedly sleeved on one end of the air duct (3) away from the bracket (2), and the movable ring (7) is threadedly sleeved on one end of the air duct (3) provided with the thread groove (301). The outer ring of the movable ring (7) is rotatably connected to the adjusting ring (10), and the outer rings of the fixed ring (6) and the adjusting ring (10) are both hinged with side frames (9), and the side frames (9) are arranged in a ring array on the outer ring of the fixed ring (6) and the outer ring of the adjusting ring (10). The side frames (9) of the outer ring of the fixed ring (6) and the side frames (9) of the outer ring of the adjusting ring (10) are symmetrically arranged, and the cross frame (8) is arranged between the two symmetrical side frames (9) and is hinged to the side frames (9) at a ninety-degree angle.

3. The motor winding dryer according to claim 1, characterized in that: The drying structure and the supporting structure are both provided in two groups and are symmetrically arranged about the bracket (2), and the structures and connection methods of the two groups of drying structures and supporting structures are the same.

4. The motor winding dryer according to claim 2, characterized in that: Electric heating tapes (11) are fixedly installed on both sides of the horizontal frame (8), and the electric heating tapes (11) are provided with an external power supply.

5. The motor winding dryer according to claim 1, characterized in that: The inner cavity of the air duct (3) is opened to one end of the air outlet (5) close to the bracket (2), and the outermost sides of the air outlet (5) and the inner cavity of the air duct (3) are both clamped with a filter (12).

6. The motor winding dryer according to claim 2, characterized in that: The width of the movable ring (7) is greater than the width of the adjustment ring (10), and the portion of the movable ring (7) that is wider than the adjustment ring (10) is arranged on a side close to the bracket (2).