Pulse dust remover with filter screen convenient to disassemble
By opening a through groove and a support plate on the side wall of the dust collector in conjunction with the design of a magnetic ring and a guide groove, the process of removing and replacing the filter bag is simplified, solving the problem of difficult to quickly replace the filter bags of traditional pulse dust collectors, and improving operating efficiency and the installation firmness of the filter bags.
Patent Information
- Application Number
- CN202422757008.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-12
AI Technical Summary
When replacing the filter screen of the existing pulse dust collector, the disassembly process is cumbersome, resulting in low work efficiency of workers and a waste of manpower and material resources.
A pulse dust collector with easy filter removal is designed. By opening a through slot on the side wall of the dust collector, utilizing the detachable fit of the support plate and the mounting plate, combined with the magnetic ring and the guide groove, the filter bag can be quickly removed, installed and replaced, simplifying the operation process.
It realizes the fast and efficient removal and replacement of filter bags, saves manpower and material resources, improves the operation efficiency and convenience, and enhances the installation firmness of the filter bags.
Smart Images

Figure CN223324215U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust removal equipment, in particular to a pulse dust collector with a filter screen that is easy to disassemble. Background Art
[0002] Pulse dust collector is a new type of high-efficiency pulse dust collector improved on the basis of bag dust collector. It combines the advantages of various pulse jet dust collectors with chamber backblowing, overcomes the shortcomings of insufficient chamber cleaning intensity and uneven distribution of inlet and outlet air, and expands the scope of application. When the dust-laden gas enters the dust collector from the air inlet, it first hits the inclined plate and baffle in the middle of the inlet and outlet, and the airflow turns to flow into the ash hopper. At the same time, the airflow speed slows down. Due to the effect of inertia, the coarse dust particles in the gas flow directly into the ash hopper, which plays the role of pre-dust collection. The airflow entering the ash hopper then turns upward and passes through the filter bag with a metal skeleton inside. The dust is captured on the outer surface of the filter bag. The purified gas enters the cleaning chamber above the filter bag chamber and is collected at the air outlet for discharge. In the process of dust-laden gas passing through the filter bag for purification, the dust accumulated on the filter bag increases with time. As more and more dust is added, the resistance of the filter bags is increased, resulting in a gradual decrease in the processing air volume. For normal operation, the resistance must be controlled within a certain range (140-170 mm water column). Once the range is exceeded, the filter bags must be cleaned. During cleaning, the pulse controller sequentially triggers each control valve to open the pulse valve, and the compressed air in the air bag is sprayed from the holes of the injection pipe through the venturi tube into the corresponding filter bags. The filter bags expand rapidly in an instant, causing the dust accumulated on the surface of the filter bags to fall off, and the filter bags return to their initial state. The cleaned dust falls into the ash hopper and is discharged from the body through the ash discharge system. As a result, the dust accumulated on the filter bags is periodically pulse-blasted for cleaning, allowing the purified gas to pass normally and ensuring the operation of the dust removal system. When the existing pulse dust collector needs to replace the filter screen, it is very troublesome to disassemble the filter screen, resulting in a long time for disassembly of the filter screen and a decrease in the work efficiency of workers.
[0003] In order to solve the above-mentioned problems, a search found that the utility model patent with the authorization announcement number CN 215027023 U discloses a pulse dust collector that is easy to remove the filter, including a pulse dust collector body, the left side of the pulse dust collector body is connected to the air intake pipe, and the right side of the pulse dust collector body is connected to the exhaust pipe. The solution is to set a slide groove and a slide plate to cooperate with each other to slide and limit the filter, thereby improving the stability of the filter during use and preventing the filter from shifting. At the same time, it is easy to install and remove the filter, saving the time of installation or removal of the staff and improving work efficiency. By setting a positioning groove to limit the card rod, the stability of the card rod is improved. By setting a card rod and a card groove to cooperate with each other to limit the slide plate, the stability of the slide plate is improved. At the same time, it solves the problem that when the existing pulse dust collector needs to replace the filter, it is very troublesome to remove the filter, resulting in a long time to remove the filter and a decrease in the work efficiency of workers.
[0004] The filter bags of traditional dust collectors, especially pulse dust collectors, are usually fixed in the dust collection box. When the filter bags need to be disassembled, cleaned or replaced, the operation is rather troublesome, and replacing the filter bags is also time-consuming and labor-intensive, which takes up unnecessary manpower and material costs. Utility Model Content
[0005] In view of this, the utility model provides a pulse dust collector with easy-to-remove filter screen, which can realize fast and efficient disassembly and replacement of filter bags through detachable filter bags, greatly improving the replacement and cleaning efficiency of filter bags, making the operation more convenient and efficient, saving time and effort, and greatly saving manpower and material costs.
[0006] In order to solve the above technical problems, the utility model provides a pulse dust collector which is easy to disassemble the filter screen, comprising a dust box connected to the air suction port of the dust collector, a through slot is provided on the side wall of one side of the dust box, support plates are respectively provided on the two inner side walls of the dust box on both sides of the through slot, a mounting plate is placed on the support plate, a plurality of mounting holes are provided on the mounting plate, a dust hopper is inserted into each mounting hole, a plurality of support rods are provided on the outer side wall of each dust hopper, a fixing ring is provided at the lower part of the plurality of support rods on the same dust hopper, and a plurality of support rods on the same dust hopper are provided. The outer sides of the multiple support rods are all provided with filter bags. The utility model can pull the mounting plate out of the through groove through the detachable cooperation of the support plate and the mounting plate, so that the filter bags on the outer sides of the support rods on the dust hopper inside the through hole on the mounting plate can be quickly disassembled, repaired, cleaned or replaced, thereby realizing fast, convenient and efficient maintenance of the filter bags, making the operation more convenient and efficient, solving the problem that the filter bags of traditional dust collectors, especially pulse dust collectors, are difficult to disassemble and repair, avoiding unnecessary waste of material and manpower, and making the operation more convenient, time-saving and labor-saving.
[0007] The upper part of each dust hopper is sleeved with a magnetic ring, and the lower part of the magnetic ring is adsorbed on the mounting plate outside the coaxial mounting hole. The upper part of each filter bag is provided with a magnet sheet, and each filter bag is sequentially sleeved through the corresponding fixing ring, support rod and the outer side of the dust hopper from bottom to top, and the magnet sheet on the upper part of each filter bag is adsorbed on the lower part of the magnetic ring. The utility model can realize the fast and firm installation of the filter bag through the coordinated action of the magnet sheet on the upper part of the filter bag and the magnetic ring on the upper part of the dust hopper, and can realize the firm pressing and fixing operation of the installed filter bag through the blocking effect of the upper part of the mounting plate outside the through hole and the magnetic ring, which greatly increases the firm performance of the filter bag installation and makes the operation more convenient and efficient.
[0008] Each support plate is provided with a guide groove, and the lower part of both sides of the mounting plate is respectively provided with a guide bar slidably arranged in the guide groove. The utility model can realize that the mounting plate and the filter bag detachably arranged thereon can be quickly and conveniently clamped in the guide groove on the support plate through the action of the guide bar at the lower part of the mounting plate and the guide groove on the support plate, thereby realizing fast and accurate installation and positioning of the filter bag, and the operation is more convenient and efficient.
[0009] A handle is provided on the upper part of the mounting plate. The utility model allows the operator to grasp the handle to quickly and efficiently pull out or insert the mounting plate into the dust box, thereby realizing the rapid removal and disassembly of the filter bag on the mounting plate and the insertion into the dust box for rapid installation and positioning, making the operation more convenient.
[0010] A sealing door is inserted in the through groove, and a handle is provided on the outside of the sealing door. The utility model allows the operator to open the sealing door by grasping the handle, so that the operator can easily seal the through groove and the operation is more convenient.
[0011] A pin rod is provided on the outer wall of the dust collector box, and a pin hole compatible with the pin rod is opened on the sealing door. The utility model can realize the rapid docking and installation operation of the sealing door and the dust collector box through the cooperation of the pin hole on the sealing door and the pin rod on the outer wall of the dust collector box, which makes the operation more convenient and efficient.
[0012] In summary, compared with the prior art, this application has at least one of the following beneficial technical effects:
[0013] 1. The utility model can facilitate the rapid removal of the mounting plate and the filter cloth installed thereon by means of the through groove provided on the side wall of one side of the dust collecting box, and can realize the supporting and fixing effect of the mounting plate and the filter cloth installed thereon by means of the support plate on the inner side wall of the dust collecting box, and can facilitate the operator's grasping by means of the handle on the mounting plate, making it more convenient for the operator to easily and conveniently push the mounting plate and the filter cloth thereon into the dust collecting box and smoothly pull them out of the dust collecting box, thereby realizing the cleaning, maintenance and replacement of the filter screen on the mounting plate, and the operation is more convenient and efficient.
[0014] 2. The utility model can realize the quick and convenient positioning operation of the mounting plate and the support plate through the action of the guide groove on the support plate and the action of the guide strip at the bottom of the mounting plate, and facilitates the smooth and accurate pushing of the mounting plate along the support plate into the dust collection box, thereby realizing the installation operation of the filter cloth that has been disassembled or replaced, and the operation is more convenient and efficient.
[0015] 3. The utility model can cooperate with the magnetic sheet on the upper part of the filter bag through the action of the magnetic ring on the upper part of the dust collecting hopper to realize the quick installation of the filter bag when it is necessary to pass the filter bag through the corresponding fixing ring, support rod and the outer side of the dust collecting hopper from top to bottom, and finally adsorb the magnetic sheet on the upper part of the filter bag on the magnetic ring on the upper part of the dust collecting hopper, and then insert the magnetic ring with the filter bag into the through hole on the mounting plate, so as to realize the quick and stable installation of the filter cloth, and the operation is more convenient and efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of a pulse dust collector with easy-to-remove filter screen according to the present invention;
[0017] Figure 2 This is a schematic diagram of the structure of a pulse dust collector without a sealed door and easy to remove the filter screen of the utility model;
[0018] Figure 3 For this utility model Figure 2 Enlarged view of point A in the middle.
[0019] Explanation of the accompanying reference numerals: 100, vacuum cleaner; 200, dust removal box; 201, through groove; 202, support plate; 203, guide groove; 204, pin rod; 300, mounting plate; 301, mounting hole; 302, dust hopper; 303, support rod; 304, fixing ring; 305, guide strip; 306, handle; 400, sealing door; 401, handle; 402, pin hole. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solutions and advantages of the embodiment of the present invention clearer, the following will be combined with the appended drawings of the embodiment of the present invention. Figure 1-3 , clearly and completely describing the technical solutions of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field fall within the scope of protection of the present invention.
[0021] like Figure 1-3As shown: This embodiment provides a pulse dust collector that is easy to remove the filter, including a dust box 200 connected to the air intake of the dust collector 100, a through slot 201 is provided on the side wall of one side of the dust box 200, and support plates 202 are respectively provided on the two inner side walls of the dust box 200 on both sides of the through slot 201, and a mounting plate 300 is placed on the support plate 202. The mounting plate 300 is provided with a plurality of mounting holes 301, and a dust hopper 302 is inserted into each mounting hole 301. A plurality of support rods 303 are provided on the outer wall of each dust hopper 302, and a fixing ring 30 is provided at the lower part of the plurality of support rods 303 on the same dust hopper 302. 4. The outer sides of the plurality of support rods 303 on the same dust hopper 302 are all sleeved with filter bags. The utility model can realize the detachable cooperation between the support plate 202 and the mounting plate 300 to pull the mounting plate 300 out of the through slot 201, so as to realize the rapid disassembly, maintenance, cleaning or replacement of the filter bags on the outer sides of the support rods 303 on the dust hopper 302 inside the through hole on the mounting plate 300, thereby realizing the rapid, convenient and efficient maintenance of the filter bags, making the operation more convenient and efficient, solving the problem that the filter bags of traditional dust collectors, especially pulse dust collectors, are difficult to disassemble and maintain, avoiding unnecessary waste of material and manpower, and making the operation more convenient, time-saving and labor-saving.
[0022] According to one embodiment of the present invention, Figure 1-3 As shown, the upper part of each dust hopper 302 is sleeved with a magnetic ring, and the lower part of the magnetic ring is adsorbed on the mounting plate 300 outside the coaxial mounting hole 301 thereof, and the upper part of each filter bag is provided with a magnet sheet, and each filter bag is sequentially sleeved through the corresponding fixing ring 304, the support rod 303 and the outer side of the dust hopper 302 from bottom to top, and the magnet sheet on the upper part of each filter bag is adsorbed and set on the lower part of the magnetic ring. The utility model can realize the fast and firm installation of the filter bag through the coordinated action of the magnet sheet on the upper part of the filter bag and the magnetic ring on the upper part of the dust hopper 302, and can realize the firm pressing and fixing operation of the installed filter bag through the blocking effect of the upper part of the mounting plate 300 outside the through hole and the magnetic ring, which greatly increases the firm performance of the filter bag installation and makes the operation more convenient and efficient.
[0023] According to another embodiment of the present invention, Figure 1 and Figure 2 As shown, each support plate 202 is provided with a guide groove 203, and the lower part of both sides of the mounting plate 300 is respectively provided with a guide bar 305 slidably arranged in the guide groove 203. The utility model can realize that the mounting plate 300 and the detachable filter bag thereon are quickly and conveniently clamped in the guide groove 203 on the support plate 202 through the action of the guide bar at the lower part of the mounting plate 300 and the guide groove 203 on the support plate 202, thereby realizing the fast and accurate installation and positioning operation of the filter bag, and the operation is more convenient and efficient.
[0024] According to another embodiment of the present invention, Figure 1 and Figure 3 As shown, a handle 306 is provided on the upper part of the mounting plate 300. The utility model allows the operator to grasp the handle 306 to quickly and efficiently pull out or insert the mounting plate 300 into the dust box, thereby realizing the rapid removal and disassembly of the filter bag on the mounting plate 300 and the insertion into the dust box for rapid installation and positioning, making the operation more convenient.
[0025] A sealing door 400 is inserted into the through groove 201, and a handle 401 is provided on the outside of the sealing door 400. The utility model allows the operator to open the sealing door 400 by grasping the handle 401, so that the operator can easily seal the through groove 201, and the operation is more convenient.
[0026] A pin rod 204 is provided on the outer wall of the dust removal box 200, and a pin hole 402 adapted to the pin rod 204 is provided on the sealing door 400. The utility model can realize the rapid docking and installation operation of the sealing door 400 and the dust removal box 200 through the cooperation of the pin hole 402 on the sealing door 400 and the pin rod 204 on the outer wall of the dust removal box 200, making the operation more convenient and efficient.
[0027] The use method of this utility model:
[0028] First of all, it should be made clear that the pulse dust collector involved in the present invention is a bag dust collector mainly used for industrial dust removal operations. By using a high-pressure vacuum cleaner 100 to compress air pulses to clean the filter bag, the high-efficiency filtration performance of the filter bag is maintained. The present invention takes the installation and replacement of the filter bag of the dust collector as an example to explain its usage in detail. When the filter bag needs to be installed more smoothly, the operator grasps the handle 401 to open the sealing door 400, and then the operator continues to grasp the handle 306 to pull the support plate 202 and the filter bag on the support plate 202 out along the guide groove 203 on the mounting plate 300, and then The operator grasps the dust collecting hopper one by one and moves it upward until the magnetic ring outside the dust collecting hopper is separated from the mounting plate 300. Then the operator pulls the filter bag downward to separate the magnet sheet on the upper part of the filter bag from the magnetic ring outside the dust collecting hopper. Then the filter bag is passed through the dust collecting hopper from top to bottom, the support rod 303 and the lower part of the fixing ring 304 are taken out and removed. Then the new filter bag is passed through the corresponding fixing ring 304, the support rod 303 and the outer side of the dust collecting hopper 302 from bottom to top. Finally, the magnet sheet on the upper part of the filter bag is adsorbed on the magnetic ring on the upper part of the dust collecting hopper. Then the magnetic ring with the filter bag is clamped into the through hole on the mounting plate 300. The operator then grasps the handle 306 and pushes the mounting plate 300 inward until the guide strip 305 at the lower portion of the mounting plate 300 slides completely into the dust box along the guide groove 203 on the support plate 202 with the filter cloth, thereby achieving a fast and stable installation of the filter cloth. The operator then grasps the handle 401 and aligns the pin hole 402 on the sealing door 400 with the pin rod 204 on the outer wall of the dust box and inserts it until the sealing door 400 achieves a sealing operation on the dust box, and then the dust removal operation of the dust collector can be continued. The utility model can be installed by the through groove 201 opened on the side wall of one side of the dust box. The function of the utility model is to provide a channel for quickly removing the mounting plate 300 and the filter cloth mounted thereon, and the mounting plate 300 and the filter cloth mounted thereon can be supported and fixed by the support plate 202 on the inner side wall of the dust collecting box, and the handle 306 on the mounting plate 300 can be used to facilitate the operator's grasping, making it easier for the operator to easily and conveniently push the mounting plate 300 and the filter cloth thereon into the dust collecting box and smoothly pull them out of the dust collecting box, thereby realizing the cleaning, maintenance and replacement of the filter screen on the mounting plate 300, which is more convenient, efficient, time-saving and labor-saving.
[0029] Furthermore, it should be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0030] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles described in the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A pulse dust collector with an easily removable filter screen, comprising a dust removal box (200) connected to an air intake of a dust collector (100), characterized in that: A through slot (201) is provided on the side wall of one side of the dust collecting box (200), and support plates (202) are respectively provided on the two inner side walls of the dust collecting box (200) located on both sides of the through slot (201), and a mounting plate (300) is placed on the support plate (202), and a plurality of mounting holes (301) are provided on the mounting plate (300), and a dust collecting hopper (302) is inserted into each of the mounting holes (301), and a plurality of support rods (303) are provided on the outer side wall of each of the dust collecting hoppers (302), and a fixing ring (304) is provided at the lower part of the plurality of support rods (303) on the same dust collecting hopper (302), and a filter bag is provided on the outer side of the plurality of support rods (303) located on the same dust collecting hopper (302).
2. The pulse dust collector with easy-to-remove filter screen according to claim 1, characterized in that: The upper part of each dust hopper (302) is provided with a magnetic ring, and the lower part of the magnetic ring is adsorbed on the mounting plate (300) outside the coaxial mounting hole (301) thereof. The upper part of each filter bag is provided with a magnet sheet, and each filter bag is sequentially sleeved through the corresponding fixing ring (304), the support rod (303) and the outer side of the dust hopper (302) from bottom to top, and the magnet sheet on the upper part of each filter bag is adsorbed and arranged on the lower part of the magnetic ring.
3. The pulse dust collector with easy-to-remove filter screen according to claim 2, characterized in that: A guide groove (203) is provided on each of the support plates (202), and guide bars (305) slidably arranged in the guide groove (203) are respectively provided at the lower parts of both sides of the mounting plate (300).
4. The pulse dust collector with easy-to-remove filter screen according to claim 3, characterized in that: A handle (306) is provided on the upper portion of the mounting plate (300).
5. The pulse dust collector with easy-to-remove filter screen according to claim 4, characterized in that: A sealing door (400) is inserted into the through groove (201), and a handle (401) is provided on the outside of the sealing door (400).
6. The pulse dust collector with easy-to-remove filter screen according to claim 5, characterized in that: A pin rod (204) is provided on the outer side wall of the dust removal box (200), and a pin hole (402) adapted to the pin rod (204) is provided on the sealing door (400).
Citation Information
Patent Citations
A pulse dust collector with easy-to-remove filter screen
CN215027023U