Water outlet mechanism of rubber antioxidant reaction kettle

By introducing the design of scraper rod and water flow channel in the rubber antioxidant reactor, the problem of water vapor adhering to the inner wall of the reactor is solved, the water vapor is effectively discharged, the product quality is ensured, and the operation flexibility is provided.

CN223324503UActive Publication Date: 2025-09-12YICHANG XINGCHUN CHEM CO LTD
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Patent Information

Application Number
CN202422586127.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-09-12
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

During the processing of rubber antioxidants, water vapor easily adheres to the inner wall of the reactor and flows back into the product, affecting product quality.

Method used

A water outlet mechanism for a rubber antioxidant reactor was designed, which included a tank body, a motor-driven stirring shaft, a scraper rod, and a water flow trough. The water vapor on the inner wall of the reactor was scraped and collected by the scraper rod, and then discharged through the water flow trough and the water outlet pipe.

Benefits of technology

Effectively scrape and discharge water vapor from the inner wall of the reactor to prevent it from flowing back into the product, ensuring product quality. Scraping or stirring operations can be selected as needed to adapt to different usage conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

A water outlet mechanism of a rubber antioxidant reaction kettle comprises a tank body, a motor at the top of the tank body and a stirring shaft in the tank body, the motor is used for driving the stirring shaft, a water outlet pipe is arranged on the outer side of the tank body, a water flowing groove is formed in the inner wall of the tank body in a threaded mode, and the bottom end of the water flowing groove is communicated with the water outlet pipe; a plurality of water scraping rods are arranged along the top end of the inner wall of the tank body, cling to the inner wall of the tank body, and are in transmission connection with the stirring shaft. In the reaction process, water vapor attached to the inner wall of the reaction kettle can be scraped off, water is discharged, liquid gathered by the water vapor is prevented from returning to a product, meanwhile, the liquid gathered on the inner wall of the reaction kettle is collected, liquid backflow is avoided, and the quality of a rubber anti-aging agent product is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the field of water outlet of a reaction kettle, in particular to a water outlet mechanism of a rubber antioxidant reaction kettle. Background Art

[0002] Rubber antioxidant is a chemical added during the rubber production process. It can delay the aging of rubber and extend its service life. It plays a vital role in improving the durability and stability of rubber and its products.

[0003] During the processing of rubber antioxidants, it is necessary to first prepare the corresponding production raw materials, accurately measure and mix the various raw materials, and then place the raw materials in the reactor according to the process flow. After mixing, heating and pressurizing, a chemical reaction occurs under high pressure, high temperature and catalyst. After separation and distillation purification steps, the rubber antioxidant product is obtained.

[0004] During the above-mentioned heating reaction process, a large amount of steam products such as water vapor will be generated. The steam products are actually impurities generated during the production process of rubber antioxidants. Therefore, these steam products need to be processed and recovered and converted into liquid for discharge;

[0005] However, these steam products cannot be completely recovered now. Water vapor easily adheres to the top of the inner wall of the reactor and easily flows back into the rubber antioxidant product in subsequent reactions, affecting the quality of the rubber antioxidant. Utility Model Content

[0006] The main purpose of the utility model is to provide a water outlet mechanism for a rubber antioxidant reactor, so as to solve the problem that water vapor easily adheres to the inner wall of the reactor during the processing of the rubber antioxidant.

[0007] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0008] A water outlet mechanism for a rubber antioxidant reactor comprises a tank body, a motor on the top of the tank body, and a stirring shaft inside the tank body. The motor is used to drive the stirring shaft. A water outlet pipe is provided on the outside of the tank body. A water flow trough is provided in a threaded shape along the inner wall of the tank body. The bottom end of the water flow trough is connected to the water outlet pipe.

[0009] A plurality of wiper rods are provided along the top end of the inner wall of the tank body. The wiper rods are closely attached to the inner wall of the tank body and are drivingly connected to the stirring shaft.

[0010] In a preferred solution, the bottom end of the water trough is sealed to prevent water from flowing back to the bottom end of the tank body.

[0011] In a preferred solution, the wiper rod includes a rod body, a guide groove is provided in the rod body, the guide groove is close to the inner wall of the tank body, and a scraper is provided on the side of the rod body close to the inner wall of the tank body, and the scraper is close to the inner wall of the tank.

[0012] In a preferred solution, the water flow trough is located just below the bottom end of the guide trough, so that the water scraped off by the scraper can fall into the guide trough, and the water flowing down the guide trough can fall into the water flow trough.

[0013] In the preferred solution, a rotating sleeve is provided at the top of the stirring shaft, the wiper rod is connected to the rotating sleeve, the rotating sleeve is connected to a driven gear, the output shaft of the motor is provided with a driving gear, the driving gear and the driven gear are meshed, and the driving gear and the driven gear are located inside the fixed shell.

[0014] In a preferred solution, an adjustment mechanism is provided between the rotating sleeve and the stirring shaft for controlling the transmission between the rotating sleeve and the stirring shaft.

[0015] In a preferred embodiment, the adjustment mechanism includes a cylinder connected to the top of the fixed shell, an output end of the cylinder is provided with a fixed shaft, an end of the fixed shaft away from the cylinder is rotatably connected to a slider, the slider is only slidably connected to the rotating sleeve, and an end of the slider away from the cylinder is provided with a plug-in block;

[0016] A connecting shaft is provided on the top of the stirring shaft, a limiting shaft is provided on the top of the connecting shaft, the connecting shaft and the limiting shaft are rotatably connected to the inside of the rotating sleeve, a plug hole is provided on the top of the limiting shaft, and the plug hole is adapted to the plug block.

[0017] In a preferred embodiment, a sliding hole adapted to the slider is provided in the rotating sleeve, and the slider is slidably arranged inside the sliding hole;

[0018] The cross sections of the slider, the sliding hole, the plug-in hole and the plug-in block are all polygonal.

[0019] In a preferred solution, bearings are provided between the connecting shaft, the limiting shaft and the rotating sleeve, and bearings are provided between the fixed shaft and the sliding block.

[0020] The utility model provides a water outlet mechanism for a rubber antioxidant reactor. By adopting the above solution, the following beneficial effects are achieved:

[0021] 1. During the reaction process, the water vapor attached to the inner wall of the reactor can be scraped off and the water can be discharged to prevent the liquid gathered by the water vapor from returning to the product, thereby ensuring the quality of the product.

[0022] 2. Collect the liquid gathered on the inner wall of the reactor to avoid liquid backflow and ensure the quality of rubber antioxidant products.

[0023] 3. You can choose to wipe only or wipe and stir at the same time according to your needs to adapt to different usage conditions and have better adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0025] Figure 1 This is a structural diagram of a water outlet mechanism of a rubber antioxidant reactor of the utility model;

[0026] Figure 2 This is a schematic diagram of the internal structure of a water outlet mechanism of a rubber antioxidant reactor of the utility model;

[0027] Figure 3 This is a side view of the internal structure of the water outlet mechanism of a rubber antioxidant reactor of the utility model;

[0028] Figure 4 This is a structural diagram of the connection between the motor and the stirring shaft of the utility model;

[0029] Figure 5 This is a schematic diagram of the internal structure of the rotating sleeve of the utility model;

[0030] Figure 6 It is a cross-sectional view of the wiper rod of the present invention.

[0031] In the picture:

[0032] Tank body 1, stirring shaft 101, water outlet pipe 2, fixed shell 3, motor 4, driving gear 401, rotating sleeve 402, driven gear 403, water flow groove 5, wiper rod 6, rod body 601, guide groove 602, scraper 603, adjustment mechanism 7, cylinder 701, connecting shaft 702, limit shaft 703, sliding hole 704, plug hole 705, fixed shaft 706, slider 707, plug block 708. DETAILED DESCRIPTION

[0033] Example 1:

[0034] like Figure 1 、 2 As shown in Figure 3, a water outlet mechanism for a rubber antioxidant reactor comprises a tank body 1, a motor 4 on the top of the tank body 1 and a stirring shaft 101 inside the tank body 1. The tank body 1 represents the tank structure of an existing rubber antioxidant reactor. The motor 4 is a motor commonly used in existing reactors. The motor 4 is used to drive the stirring shaft 101. The stirring shaft 101 is the stirring shaft of the reactor and the existing stirring fan blades connected thereto. A water outlet pipe 2 is provided on the outside of the tank body 1. The water outlet pipe 2 is externally connected to a storage tank. The water outlet pipe 2 has its own control valve. A water flow groove 5 is provided in a threaded shape along the inner wall of the tank body 1. The bottom end of the water flow groove 5 is connected to the water outlet pipe 2. When in use, water vapor attached to the inner wall of the tank body 1 is liquefied and gathered into water droplets. After that, it will flow down along the inner wall of the tank body 1 under the action of gravity, and then flow into the water outlet pipe 2 along the water flow groove 5 and be discharged along the water outlet pipe 2. The water outlet pipe 2 can also be used for gas discharge during distillation.

[0035] A plurality of wiper rods 6 are provided along the top of the inner wall of the tank body 1. The wiper rods 6 are closely attached to the inner wall of the tank body 1. The wiper rods 6 are transmission-connected to the stirring shaft 101. When the motor 4 is started and drives the stirring shaft 101 to rotate, the wiper rods 6 can be driven to rotate synchronously. The water vapor attached to the top of the inner wall of the tank body 1 will be affected by the wiper rods 6, and then the water vapor will be scraped off by the wiper rods 6, and then flow along the wiper rods 6 to the water flow trough 5, and finally discharged through the outlet pipe 2.

[0036] In a preferred solution, the bottom end of the water trough 5 is sealed to prevent water from flowing back to the bottom end of the tank body, so as to ensure the quality of the product.

[0037] In a further embodiment, Figure 6 As shown, the wiper rod 6 includes a rod body 601, and a guide groove 602 is provided in the rod body 601. The guide groove 602 is close to the inner wall of the tank body 1. A scraper 603 is provided on the side of the rod body 601 close to the inner wall of the tank body 1. The scraper 603 is close to the inner wall of the tank body 1. During the rotation of the wiper rod 6, the water vapor attached to the top of the inner wall of the tank body 1 will be scraped by the scraper 603, and then gathered into water droplets and flow into the guide groove 602, and finally flow down along the guide groove 602, so as to prevent the water vapor and water droplets attached to the top of the inner wall of the tank body 1 from falling directly back into the product, especially from falling back after the reaction is completed, thereby ensuring the quality of the product.

[0038] In the preferred embodiment, the water trough 5 is located directly below the bottom end of the guide trough 602. The water dropped by the scraper 603 can fall into the guide trough 602. The water flowing down the guide trough 602 can fall into the water trough 5 and finally be discharged through the outlet pipe 2.

[0039] Example 2:

[0040] like Figure 2 、 3 As shown in , 4 and 5, a rotating sleeve 402 is provided at the top of the stirring shaft 101, the wiper rod 6 is connected to the rotating sleeve 402, the rotating sleeve 402 is connected to a driven gear 403, and the output shaft of the motor 4 is provided with a driving gear 401, the driving gear 401 and the driven gear 403 are engaged, and the driving gear 401 and the driven gear 403 are located inside the fixed shell 3.

[0041] When in use, the starting motor 4 can drive the driving gear 401 to rotate, thereby driving the driving gear 401 to rotate, which can drive the rotating sleeve 402 and the wiper rod 6 to rotate to complete wiper, and drive the stirring shaft 101 to rotate through the rotating sleeve 402 to complete stirring.

[0042] In a further embodiment, in order to complete the wiper operation even when stirring is not performed, an adjustment mechanism 7 is provided between the rotating sleeve 402 and the stirring shaft 101 for controlling the transmission between the rotating sleeve 402 and the stirring shaft 101 .

[0043] In the preferred embodiment, the adjustment mechanism 7 includes a cylinder 701, which is connected to the top of the fixed shell 3. The cylinder 701 is an existing air cylinder and can also be replaced by an oil cylinder. It is controlled by existing technology. A fixed shaft 706 is provided at the output end of the cylinder 701. The end of the fixed shaft 706 away from the cylinder 701 is rotatably connected to a slider 707. The slider 707 and the fixed shaft 706 can rotate relative to each other. Therefore, the rotation of the stirring shaft 101, the rotating sleeve 402 and the slider 707 will not affect the cylinder 701. The slider 707 is only slidably connected to the rotating sleeve 402. The end of the slider 707 away from the cylinder 701 is provided with a plug-in block 708.

[0044] A connecting shaft 702 is provided at the top of the stirring shaft 101, and a limiting shaft 703 is provided at the top of the connecting shaft 702. The connecting shaft 702 and the limiting shaft 703 are rotatably connected to the inside of the rotating sleeve 402. A plug hole 705 is provided at the top of the limiting shaft 703, and the plug hole 705 is adapted to the plug block 708.

[0045] During use, if stirring and scraping are required, the cylinder 701 is started to drive the fixed shaft 706, the slider 707 and the plug-in block 708 to move downward until the plug-in block 708 enters the plug-in hole 705. Then, in the process of the motor 4 driving the rotating sleeve 402 to rotate, the slider 707, the plug-in block 708 and the limit shaft 703 will be driven to rotate in turn, thereby driving the connecting shaft 702 and the stirring shaft 101 to rotate in turn, so as to complete stirring while scraping. When stirring is not required and only scraping is needed, the cylinder 701 is retracted to drive the plug-in block 708 away from the plug-in hole 705. At this time, the rotation of the rotating sleeve 402 cannot drive the limit shaft 703 to rotate, so that only scraping can be completed without participating in stirring. The operation is simple and can adapt to different usage requirements.

[0046] In a preferred embodiment, a sliding hole 704 adapted to the slider 707 is provided in the rotating sleeve 402, and the slider 707 is slidably disposed inside the sliding hole 704;

[0047] The cross-sections of the slider 707, the sliding hole 704, the plug hole 705 and the plug block 708 are all polygonal, preferably quadrilateral or hexagonal, so as to ensure the transmission between the slider 707 and the rotating sleeve 402, and also ensure the transmission between the plug block 708 and the limit shaft 703.

[0048] In the preferred solution, bearings are provided between the connecting shaft 702 and the limiting shaft 703 and the rotating sleeve 402 to ensure the stability of the relative rotation of the rotating sleeve 402 and the connecting shaft 702 and the limiting shaft 703, and bearings are provided between the fixed shaft 706 and the slider 707.

[0049] The "water vapor" referred to in this application does not only refer to steam formed by water, but also refers to other steam impurities produced by the reaction of rubber antioxidants; the "rubber antioxidant" in this application cannot be interpreted as a limitation of this application, but merely represents that the structure of this application is mainly used for rubber antioxidant processing, and is an invention completed in the process of rubber antioxidant processing.

[0050] The above embodiments are merely preferred technical solutions of the present invention and should not be construed as limiting the present invention. The scope of protection of the present invention shall be the technical solutions set forth in the claims, including equivalent alternatives to the technical features of the technical solutions set forth in the claims. Equivalent alternatives and improvements within this scope are also within the scope of protection of the present invention.

Claims

1. A water outlet mechanism for a rubber antioxidant reactor, comprising a tank body (1), a motor (4) on the top of the tank body (1) and a stirring shaft (101) therein, wherein the motor (4) is used to drive the stirring shaft (101), and is characterized by: A water outlet pipe (2) is provided on the outside of the tank body (1), and a water flow groove (5) is provided in a threaded shape along the inner wall of the tank body (1), and the bottom end of the water flow groove (5) is connected to the water outlet pipe (2); A plurality of wiper rods (6) are provided along the top end of the inner wall of the tank body (1), the wiper rods (6) are closely attached to the inner wall of the tank body (1), and the wiper rods (6) are transmission-connected to the stirring shaft (101).

2. The water outlet mechanism of a rubber antioxidant reactor according to claim 1, characterized in that: The bottom end of the water trough (5) is sealed to prevent water from flowing back to the bottom end of the tank body.

3. The water outlet mechanism of a rubber antioxidant reactor according to claim 1, characterized in that: The wiper rod (6) comprises a rod body (601), a guide groove (602) is provided in the rod body (601), the guide groove (602) is close to the inner wall of the tank body (1), and a scraper (603) is provided on one side of the rod body (601) close to the inner wall of the tank body (1), and the scraper (603) is closely attached to the inner wall of the tank body (1).

4. According to claim 3, a rubber antioxidant reactor water outlet mechanism, characterized in that: The water trough (5) is located directly below the bottom end of the guide trough (602). Water scraped by the scraper (603) can fall into the guide trough (602), and water flowing down the guide trough (602) can fall into the water flow trough (5).

5. The water outlet mechanism of a rubber antioxidant reactor according to claim 1, characterized in that: A rotating sleeve (402) is provided at the top end of the stirring shaft (101), the wiper rod (6) is connected to the rotating sleeve (402), the rotating sleeve (402) is connected to a driven gear (403), the output shaft of the motor (4) is provided with a driving gear (401), the driving gear (401) and the driven gear (403) are meshed, and the driving gear (401) and the driven gear (403) are located inside the fixed housing (3).

6. The water outlet mechanism of a rubber antioxidant reactor according to claim 5, characterized in that: An adjustment mechanism (7) is provided between the rotating sleeve (402) and the stirring shaft (101) for controlling the transmission between the rotating sleeve (402) and the stirring shaft (101).

7. The water outlet mechanism of a rubber antioxidant reactor according to claim 6, characterized in that: The regulating mechanism (7) includes a cylinder (701), the cylinder (701) is connected to the top of the fixed shell (3), the output end of the cylinder (701) is provided with a fixed shaft (706), the end of the fixed shaft (706) away from the cylinder (701) is rotatably connected to a slider (707), the slider (707) is only slidably connected to the rotating sleeve (402), and the end of the slider (707) away from the cylinder (701) is provided with a plug-in block (708); A connecting shaft (702) is provided at the top of the stirring shaft (101), a limiting shaft (703) is provided at the top of the connecting shaft (702), the connecting shaft (702) and the limiting shaft (703) are rotatably connected to the inside of the rotating sleeve (402), a plug hole (705) is provided at the top of the limiting shaft (703), and the plug hole (705) is adapted to the plug block (708).

8. The water outlet mechanism of a rubber antioxidant reactor according to claim 7, characterized in that: A sliding hole (704) adapted to the slider (707) is provided in the rotating sleeve (402), and the slider (707) is slidably arranged inside the sliding hole (704); The cross sections of the slider (707), the sliding hole (704), the plug hole (705) and the plug block (708) are all polygonal.

9. The water outlet mechanism of a rubber antioxidant reactor according to claim 7, characterized in that: Bearings are provided between the connecting shaft (702), the limiting shaft (703) and the rotating sleeve (402), and a bearing is provided between the fixed shaft (706) and the slider (707).