Device for extracting carbon in coal gasification slag

By designing crushing, screening and cleaning devices, the problem of low separation efficiency of carbon materials in coal gasification slag is solved, and efficient extraction and purification of carbon materials are achieved, promoting its application in multiple fields.

CN223324609UActive Publication Date: 2025-09-12鄂尔多斯市固体废物与土壤生态环境技术中心
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Patent Information

Application Number
CN202422500669.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-09-12
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

Existing technologies make it difficult to efficiently separate and recover carbon materials from coal gasification slag, affecting its application in fuel, adsorbent, soil improvement and synthetic materials.

Method used

An extraction device including crushing, screening, cleaning and collection devices is designed. The crushing and screening of coal gasification slag are achieved through the cooperation of the crushing motor and the eccentric motor. The cleaning inclined plate and the lifting rod are used to clean and collect the carbon material, thereby improving the separation and purity of the carbon material.

Benefits of technology

The separation efficiency and purity of carbon materials are improved, which facilitates their application in fuels, adsorbents, soil improvement and synthetic materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for extracting carbon in coal gasification slag, which comprises a shell, a crushing device fixedly arranged above the shell, a screening device arranged on the inner wall of the shell, a cleaning device fixedly arranged below the screening device, a collecting device movably arranged in the cleaning device, a lifting rod fixedly arranged above the collecting device, and a discharge hole formed in one side of the shell, through mutual cooperation of the structures, industrial solid waste-coal gasification slag discharged in a coal chemical industry industrial park is further utilized, carbon in the coal gasification slag is extracted, large solid particles and ash are separated out, and a carbon-containing substance (carbon powder) is obtained; various building materials (such as concrete admixtures and concrete fine aggregates), mesoporous materials, silicon fertilizers, soil amendment materials and other products can be conveniently prepared from the silicon-aluminum components subjected to carbon extraction.
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Description

Technical Field

[0001] The utility model relates to the technical field of extracting char from coal gasification slag, in particular to a device for extracting char from coal gasification slag. Background Art

[0002] Coal gasification is a chemical process that converts coal into synthesis gas (primarily composed of hydrogen, carbon monoxide, and small amounts of carbon dioxide and methane) by reacting it with oxygen and water vapor under high temperature and high pressure. This technology offers a new approach to energy utilization, particularly in countries with abundant coal resources.

[0003] During the coal gasification process, the solid residue is called coal gasification slag. Its main components include:

[0004] Charcoal: The residual char in coal that does not participate in the reaction contains a certain calorific value and becomes a resource.

[0005] Minerals: such as ash and other non-combustible materials, mainly composed of silicon and aluminum components.

[0006] Organic matter: organic matter that is partially not converted during the reaction.

[0007] Among them, the carbon remaining in the coal gasification slag has a high calorific value and good adsorption properties and can be recycled for a variety of purposes, such as:

[0008] Fuel: can be used as a low-cost heat source.

[0009] Adsorbent: can be used in wastewater treatment, gas purification and other fields.

[0010] Soil improvement: Provides a good source of silicon and water retention for farmland.

[0011] Synthetic materials: Carbon-based materials can be prepared for use in catalysts, batteries, etc.

[0012] The recovery and utilization of carbon in coal gasification slag has important economic value and environmental significance, so the development of efficient carbon extraction equipment is particularly important.

[0013] Therefore, in order to further utilize the industrial solid waste discharged from the coal chemical industrial park - coal gasification slag, the carbon in the coal gasification slag is extracted, the larger solid particles and ash are separated, and the carbon-containing material (carbon powder) is obtained. It is convenient to prepare various building materials (such as concrete admixtures, concrete fine aggregate), mesoporous materials, silicon fertilizers and soil conditioner materials from the silicon and aluminum components after carbon extraction. A device for extracting carbon from coal gasification slag is proposed. Utility Model Content

[0014] The purpose of the utility model is to provide a device for extracting carbon from coal gasification slag to solve the problems raised in the above background technology.

[0015] To achieve the above-mentioned object, the utility model provides the following technical solution: a device for extracting char from coal gasification slag, comprising a shell, a crushing device fixedly provided above the shell, a screening device provided on the inner wall of the shell, a cleaning device fixedly provided below the screening device, a collecting device movably provided within the cleaning device, a lifting rod fixedly provided above the collecting device, and a discharge port provided on one side of the shell;

[0016] The screening device includes an eccentric motor fixedly mounted on one side of the shell, a screening plate is movably provided at the output end of the eccentric motor, a plurality of screening holes are opened on the surface of the screening plate, a plurality of partitions are evenly arranged on the surface of the screening plate, and a discharge plate is fixed at one end of the screening plate.

[0017] Furthermore, a discharge trough is provided on one side of the shell, and the discharge trough is larger than the discharge plate.

[0018] Furthermore, the crushing device includes a crushing motor fixedly mounted on one side of the shell, an active crushing roller is fixedly provided at the output end of the crushing motor, a driven crushing roller is meshed with gears on one side of the active crushing roller, and a feed port is fixedly provided above the shell.

[0019] Furthermore, the cleaning device includes a cleaning box fixedly mounted on the inner wall of the shell, a cleaning inclined plate is fixedly provided on one side of the inner wall of the cleaning box, and a cleaning groove is opened on one side of the cleaning box.

[0020] Furthermore, the collecting device includes a collecting plate movably adapted to be installed on the inner wall of the cleaning tank, three sets of limiting rods are provided on the side of the collecting plate, a collecting box is movably embedded in the collecting plate, and a collecting pull ring is symmetrically provided on one side of the collecting box.

[0021] Furthermore, one end of the lifting rod is fixedly connected to the inner wall of the shell, and the other end of the lifting rod is fixedly connected to the collecting plate.

[0022] Furthermore, the collection box is adapted to the size of the discharge port.

[0023] Compared with the prior art, the beneficial effects of the present invention are:

[0024] (1) Since the carbon materials formed in the coal gasification slag are of different sizes, in order to further extract the carbon materials in the coal gasification slag, better separate the carbon materials, obtain more carbon materials and repeatedly extract the carbon materials, a crushing device is fixed on the upper part of the shell and a screening device is provided on the inner wall of the shell;

[0025] During use, the coal gasification slag is poured into the feed port, and the control device is used to control the operation of the crushing motor, so that the operation of the crushing motor drives the active crushing roller to rotate, and the active crushing roller drives the driven crushing roller to rotate, so that the active crushing roller and the driven crushing roller crush the coal gasification slag, so that materials of different sizes are crushed into smaller and powdery materials, and the crushed coal gasification slag materials fall onto the surface of the screening plate, and the control device controls the operation of the eccentric motor, so that the eccentric operation of the eccentric motor drives the screening plate to vibrate repeatedly, so that the powdered and blocky coal gasification slag on the surface of the screening plate is moved by the vibration, and the materials that meet the size of the screening holes on the surface of the screening plate fall into the cleaning device below through the screening holes, while the unqualified materials are moved by the vibration of the screening plate, so that they move and roll to the discharge plate, and are gathered in the peripheral collection box through the discharge plate, waiting for the next crushing and screening, and in the process of vibration movement, the impact is increased by several partitions on the surface of the screening plate, so as to further separate the carbon material on the surface of the coal gasification slag, thereby increasing the carbon extraction effect.

[0026] (2) In order to clean the extracted carbon, remove impurities and undecomposed minerals, and facilitate the next step of drying the extracted carbon to obtain qualified carbon products, a cleaning device is fixed on the inner wall of the shell, and a collecting device is movable inside the cleaning device;

[0027] When the extracted carbon material falls into the cleaning box, the carbon material is collected into the collection box in the cleaning tank through the cleaning inclined plate and cleaned in the collection box. The control device is used to control the lifting rod to repeatedly lift and shake slightly to clean the carbon material. When the cleaning is completed and the amount is collected to a certain extent, the control device controls the lifting rod to rise. The rise of the lifting rod drives the collection plate to rise, and the collection box movable card is embedded in the collection plate, so that the lifting of the collection plate drives the collection box to rise, so that the height of the collection box is the same as the height of the discharge port, and then the discharge port is opened, and the collection pull ring is used to pull out the collection box, and it is moved to the drying machine for drying, so as to obtain qualified carbon material. After the collection box is pulled out, a new collection box is placed, so that the collection box card is embedded in the collection plate, and the lifting rod is lowered to place the collection box in the cleaning tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is one of the structural schematic diagrams of a device for extracting carbon from coal gasification slag proposed in the utility model;

[0029] Figure 2 This is the second structural diagram of a device for extracting carbon from coal gasification slag proposed by the present invention;

[0030] Figure 3 This is one of the cross-sectional structural diagrams of a device for extracting carbon from coal gasification slag proposed in the present invention;

[0031] Figure 4 This is the second schematic cross-sectional structure diagram of a device for extracting carbon from coal gasification slag proposed in the present invention;

[0032] Figure 5 This is a schematic diagram of the cross-sectional plan structure of a device for extracting carbon from coal gasification slag proposed by the utility model.

[0033] In the figure: 1. Shell; 2. Crushing device; 3. Screening device; 4. Cleaning device; 5. Collecting device; 6. Lifting rod; 7. Discharge port; 101. Discharge trough; 201. Crushing motor; 202. Active crushing roller; 203. Driven crushing roller; 204. Feed port; 301. Eccentric motor; 302. Screening plate; 303. Screening hole; 304. Partition; 305. Discharge plate; 401. Cleaning box; 402. Cleaning inclined plate; 403. Cleaning trough; 501. Collecting plate; 502. Limiting rod; 503. Collecting box; 504. Collecting pull ring. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0035] Example 1:

[0036] See also Figure 1-5 The utility model provides a technical solution: a device for extracting carbon from coal gasification slag, comprising a shell 1, a discharge chute 101 is provided on one side of the shell 1, a crushing device 2 is fixedly installed above the shell 1, the crushing device 2 comprises a crushing motor 201 fixedly installed on one side of the shell 1, the crushing motor 201 is electrically connected to a power supply and a control device, an active crushing roller 202 is fixedly installed on the output end of the crushing motor 201, a driven crushing roller 203 is installed in gear meshing on one side of the active crushing roller 202, a feed port 204 is fixedly installed above the shell 1, and a screening device 3 is installed on the inner wall of the shell 1 The screening device 3 includes an eccentric motor 301 fixedly mounted on one side of the housing 1. The eccentric motor 301 is electrically connected to a power supply and a control device. A screening plate 302 is movably mounted on the output end of the eccentric motor 301. A plurality of screening holes 303 are provided on the surface of the screening plate 302. A plurality of partitions 304 are evenly mounted on the surface of the screening plate 302. A discharge plate 305 is fixedly mounted on one end of the screening plate 302. The discharge trough 101 is larger than the discharge plate 305. A cleaning device 4 is fixedly mounted below the screening device 3. A collecting device 5 is movably mounted in the cleaning device 4. A discharge port 7 is provided on one side of the housing 1.

[0037] The specific implementation process is as follows:

[0038] During use, the coal gasification slag is poured into the feed port 204, and the control device is used to control the operation of the crushing motor 201, so that the operation of the crushing motor 201 drives the active crushing roller 202 to rotate, and the active crushing roller 202 drives the driven crushing roller 203 to rotate, so that the active crushing roller 202 and the driven crushing roller 203 crush the coal gasification slag, so that the materials of different sizes are crushed into smaller and powdery materials, and the crushed coal gasification slag materials fall onto the surface of the screening plate 302, so that the control device controls the operation of the eccentric motor 301, so that the operation of the eccentric motor 301 drives the screening plate 302 to rotate eccentrically. The repeated vibration causes the powdered and lumpy coal gasification slag on the surface of the screening plate 302 to move through the vibration, and the materials that meet the size of the screening holes 303 on the surface of the screening plate 302 fall through the screening holes 303 to the cleaning device 4 below, while the unqualified materials are moved by the vibration of the screening plate 302, so that they move and roll to the discharge plate 305, and are gathered in the external collection box through the discharge plate 305, waiting for the next crushing and screening. In the process of vibration movement, the impact is increased by several partitions 304 on the surface of the screening plate 302, so as to further separate the carbon material on the surface of the coal gasification slag, thereby increasing the carbon extraction effect.

[0039] Example 2:

[0040] See also Figure 1-5 The utility model provides a technical solution: a device for extracting carbon from coal gasification slag, comprising a shell 1, a crushing device 2 fixedly installed above the shell 1, a screening device 3 installed on the inner wall of the shell 1, a cleaning device 4 fixedly installed below the screening device 3, the cleaning device 4 comprising a cleaning box 401 fixedly installed on the inner wall of the shell 1, a cleaning inclined plate 402 fixedly installed on one side of the inner wall of the cleaning box 401, a cleaning groove 403 is opened on one side of the cleaning box 401, a collecting device 5 movably installed in the cleaning device 4, and the collecting device 5 includes a movable adapter A collecting plate 501 is mounted on the inner wall of the cleaning tank 403, and three sets of limiting rods 502 are installed on the side of the collecting plate 501. A collecting box 503 is movably embedded in the collecting plate 501, and a collecting pull ring 504 is symmetrically installed on one side of the collecting box 503. A lifting rod 6 is fixedly installed above the collecting device 5, and the lifting rod 6 is electrically connected to the power supply and the control device. One end of the lifting rod 6 is fixedly connected to the inner wall of the outer shell 1, and the other end of the lifting rod 6 is fixedly connected to the collecting plate 501. A discharge port 7 is opened on one side of the outer shell 1, and the size of the collecting box 503 is adapted to the discharge port 7;

[0041] The specific implementation process is as follows:

[0042] When the extracted carbon material falls into the cleaning box 401, the carbon material is collected into the collection box 503 in the cleaning tank 403 through the cleaning inclined plate 402 and cleaned in the collection box 503. The control device is used to control the lifting rod 6 to repeatedly lift and shake slightly to clean the carbon material. When the cleaning is completed and the amount of carbon material collected reaches a certain level, the control device controls the lifting rod 6 to rise. The rise of the lifting rod 6 drives the collection plate 501 to rise, and the collection box 503 is movable and embedded in the collection plate 501. The collecting plate 501 is raised and lowered to drive the collecting box 503 to rise, so that the height of the collecting box 503 is the same as the height of the discharge port 7. Then the discharge port 7 is opened, and the collecting pull ring 504 is used to pull out the collecting box 503, and it is moved to the drying machine for drying so as to obtain qualified carbon materials. After the collecting box 503 is pulled out, a new collecting box 503 is placed so that the collecting box 503 is embedded in the collecting plate 501, and the lifting rod 6 is lowered to place the collecting box 503 in the cleaning tank 403.

[0043] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A device for extracting carbon from coal gasification slag, comprising a housing (1), characterized in that: A crushing device (2) is fixedly provided above the shell (1), a screening device (3) is provided on the inner wall of the shell (1), a cleaning device (4) is fixedly provided below the screening device (3), a collecting device (5) is movably provided inside the cleaning device (4), a lifting rod (6) is fixedly provided above the collecting device (5), and a discharge port (7) is provided on one side of the shell (1); The screening device (3) comprises an eccentric motor (301) fixedly mounted on one side of the housing (1); a screening plate (302) is movably provided at the output end of the eccentric motor (301); a plurality of screening holes (303) are provided on the surface of the screening plate (302); a plurality of partitions (304) are evenly provided on the surface of the screening plate (302); and a discharge plate (305) is fixedly provided at one end of the screening plate (302).

2. The device for extracting char from coal gasification slag according to claim 1, characterized in that: A discharge trough (101) is provided on one side of the housing (1), and the discharge trough (101) is larger than the discharge plate (305).

3. The device for extracting char from coal gasification slag according to claim 2, characterized in that: The crushing device (2) comprises a crushing motor (201) fixedly mounted on one side of the housing (1); an active crushing roller (202) is fixedly provided at the output end of the crushing motor (201); a driven crushing roller (203) is meshed with gears on one side of the active crushing roller (202); and a feed port (204) is fixedly provided above the housing (1).

4. The device for extracting char from coal gasification slag according to claim 3, characterized in that: The cleaning device (4) comprises a cleaning box (401) fixedly mounted on the inner wall of the housing (1), a cleaning inclined plate (402) fixedly provided on one side of the inner wall of the cleaning box (401), and a cleaning tank (403) provided on one side of the cleaning box (401).

5. The device for extracting char from coal gasification slag according to claim 4, characterized in that: The collecting device (5) comprises a collecting plate (501) movably adapted to be mounted on the inner wall of the cleaning tank (403); three sets of limiting rods (502) are provided on the side of the collecting plate (501); a collecting box (503) is movably embedded in the collecting plate (501); and a collecting pull ring (504) is symmetrically provided on one side of the collecting box (503).

6. The device for extracting char from coal gasification slag according to claim 5, characterized in that: One end of the lifting rod (6) is fixedly connected to the inner wall of the outer shell (1), and the other end of the lifting rod (6) is fixedly connected to the collecting plate (501).

7. The device for extracting char from coal gasification slag according to claim 6, characterized in that: The size of the collecting box (503) is adapted to the size of the discharge port (7).