Processing and crushing device for preparing aluminum alloy material
By adjusting the swing amplitude of the impact block and locking the crushing device with a fixed rod, the problem of insufficient adaptability of the existing device is solved, and efficient and precise crushing of aluminum alloy materials is achieved, thereby improving product quality and production efficiency.
Patent Information
- Application Number
- CN202422487262.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-15
AI Technical Summary
The existing aluminum alloy material processing and crushing equipment has a simple structure and is difficult to adapt to the diverse needs of different raw materials, resulting in insufficient or excessive crushing, affecting product consistency and quality stability, and high energy consumption.
A crushing device including an adjustment mechanism and a transmission mechanism is designed. By adjusting the swing amplitude of the impact block and the locking method of the fixed rod, the movable range of the crushing block can be precisely controlled. Combined with the power transmission driven by the motor, the crushing effect and efficiency are improved.
It achieves precise adjustment of different raw material characteristics, improves the crushing effect and the adaptability of the device, ensures the consistency of product quality and production efficiency, and reduces energy consumption.
Smart Images

Figure CN223324663U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing and pulverizing aluminum alloy materials, and more particularly to a processing and pulverizing device for preparing aluminum alloy materials. Background Art
[0002] In the current aluminum alloy material preparation process, processing and crushing devices play a vital role. The main function of these devices is to crush the raw materials to a specific particle size to meet the requirements of subsequent processing technology. However, the crushing devices widely used on the market have certain limitations. These devices are usually equipped with only two types of crushing blocks: fixed and fully movable. The fixed crushing blocks remain stationary during operation, while the fully movable crushing blocks can move freely. This simple binary structure is difficult to adapt to the diverse needs of different raw materials, and cannot be fine-tuned according to specific circumstances.
[0003] This structural limitation directly affects the effect and efficiency of crushing. Due to the lack of precise control over the range of motion of the crushing blocks, it is difficult for operators to optimize the crushing process according to the hardness, toughness and other physical properties of different raw materials. This may lead to insufficient crushing of some raw materials, while others may be over-crushed. In addition, the inability to adjust the range of motion also means that it is difficult to adapt to the subtle differences between different batches of raw materials, thereby affecting the consistency and quality stability of the products. This situation not only reduces production efficiency, but may also increase energy consumption and equipment wear, ultimately affecting the overall quality and production cost of aluminum alloy materials. Utility Model Content
[0004] (1) Technical problems solved
[0005] In view of the problems existing in the prior art, the utility model provides a processing and crushing device for preparing aluminum alloy materials to solve the technical problems mentioned in the background technology.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a processing and crushing device for preparing aluminum alloy materials, comprising a support frame, which is installed on external equipment, and an adjusting mechanism is provided on the support frame, and the adjusting mechanism includes an outer shell, a transmission mechanism, an intermediate frame, a rotating shaft, a connecting plate, an impact block, a sieve plate, an inner sleeve, a clamping mechanism and a fixed rod, the outer shell is installed on the support frame, the transmission mechanism is cooperatively connected to the outer shell and the intermediate frame, a rotating shaft is installed on the intermediate frame, the connecting plate is rotatably connected to the rotating shaft, the impact block is installed on the connecting plate, a sieve plate is installed in the outer shell, and the inner sleeve is installed on the intermediate frame, the clamping mechanism is cooperatively connected to the inner sleeve and the fixed rod, a plurality of swing holes are equidistantly provided on the connecting plate, the fixed rod is slidably connected in the fixed rod, and a plurality of through holes are provided on the side wall of the outer shell.
[0008] The utility model is further configured as follows: the clamping mechanism includes a telescopic rod and a friction ring; a plurality of telescopic holes are equidistantly provided on the side wall of the fixed rod; a telescopic rod is slidably connected in each of the telescopic holes; a friction ring is installed on each of the telescopic rods; the friction ring fits in the telescopic hole; the design of the clamping mechanism ensures the convenience of clamping.
[0009] The utility model is further configured such that the internal thread of the fixing rod is provided with a fixing bolt, the plurality of telescopic rods respectively abut against the side walls of the fixing bolt, the fixing bolt is provided with a round head, and the design of the fixing bolt ensures the fixation of the telescopic rod.
[0010] The utility model is further configured such that a plurality of inclined grooves are equidistantly provided on the side wall of the inner sleeve, a slider is slidably provided on each inclined groove, and a plurality of one-way blocks are equidistantly provided on each slider. The design of the inclined grooves ensures the continuity of sliding.
[0011] The present invention is further configured such that a plurality of the one-way blocks are respectively fitted on the side walls of the fixed rod, and a plurality of the one-way blocks are clamped on the telescopic rod.
[0012] The utility model is further configured such that a handle is coaxially provided on the fixed rod, the handle is fitted on the inner sleeve, each of the sliders is provided with a return spring, the return spring is connected to the inner sleeve, and the design of the handle ensures the limiting of the fixed rod.
[0013] The utility model is further configured such that the transmission mechanism includes a transmission shaft and a driven wheel, the transmission shaft is rotatably connected to the outer shell, a plurality of intermediate frames are provided, and the plurality of intermediate frames are equidistantly installed on the transmission shaft, and the design of the transmission mechanism ensures the continuity of the transmission.
[0014] The utility model is further configured as follows: a motor is provided on the support frame, a driving wheel is provided on the protruding end of the motor, a belt is meshed on the driving wheel, and the belt is connected to the driven wheel. The design of the motor ensures the supply of power.
[0015] (3) Beneficial effects
[0016] Compared with the prior art, the present invention provides a processing and crushing device for preparing aluminum alloy materials, which has the following beneficial effects:
[0017] 1. The adjustment mechanism realizes flexible adjustment of the swing amplitude of the impact block through the ingenious cooperation of the outer shell, intermediate frame, rotating shaft, connecting plate, impact block, screen plate and fixed rod. The multiple swing holes on the connecting plate provide multiple fixed position options for the fixed rod, so that the operator can accurately control the range of movement of the impact block according to the characteristics of different raw materials and processing requirements, thereby optimizing the crushing effect and improving the adaptability and processing accuracy of the device.
[0018] 2. The clamping mechanism consists of an internal sleeve, telescopic rod, friction ring, fixing bolt, slider and one-way block. Through the coordinated action of these components, the fixing rod can be quickly locked and released. The design of the telescopic rod and friction ring ensures the stability of the fixing process, and the combination of the slider and one-way block provides a reliable clamping function. This design not only simplifies the adjustment operation, but also improves the accuracy and safety of the adjustment.
[0019] 3. The transmission mechanism includes a transmission shaft, a driven wheel, a motor, a driving wheel and a belt. Through the cooperation of these components, efficient power transmission is achieved. The motor drives the driving wheel, which drives the driven wheel to rotate through the belt, and then drives the transmission shaft and multiple intermediate frames to move synchronously. This design ensures the stability and consistency of the entire crushing process and improves the working efficiency and reliability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of a processing and crushing device for preparing aluminum alloy materials in the present utility model;
[0021] Figure 2 For this utility model Figure 1 Schematic diagram of the explosion structure;
[0022] Figure 3 This is a structural diagram of the clamping mechanism in the utility model;
[0023] Figure 4 For this utility model Figure 3 Schematic diagram of the cross-sectional structure;
[0024] Figure 5 For this utility model Figure 4 Schematic diagram of the cross-sectional structure.
[0025] In the figure: 1. Support frame; 2. Outer shell; 3. Intermediate frame; 4. Rotating shaft; 5. Connecting plate; 6. Impact block; 7. Screen plate; 8. Inner sleeve; 9. Fixing rod; 10. Swing hole; 11. Through hole; 12. Telescopic rod; 13. Friction ring; 14. Telescopic hole; 15. Fixing bolt; 16. Round head; 17. Inclined groove; 18. Slider; 19. One-way block; 20. Handle; 21. Return spring; 22. Transmission shaft; 23. Driven pulley; 24. Motor; 25. Driving pulley; 26. Belt. DETAILED DESCRIPTION
[0026] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually relative to the directions shown in the drawings, or relative to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually relative to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned direction words are not used to limit the present invention.
[0029] See also Figure 1-5, a processing and crushing device for preparing aluminum alloy materials, including a support frame 1, the support frame 1 is installed on the external equipment, and an adjusting mechanism is provided on the support frame 1, the adjusting mechanism includes a shell 2, a transmission mechanism, an intermediate frame 3, a rotating shaft 4, a connecting plate 5, an impact block 6, a sieve plate 7, an internal sleeve 8, a clamping mechanism and a fixed rod 9, the shell 2 is installed on the support frame 1, the transmission mechanism is connected to the shell 2 and the intermediate frame 3, the intermediate frame 3 is installed with a rotating shaft 4, the connecting plate 5 is rotatably connected to the rotating shaft 4, the impact block 6 is installed on the connecting plate 5, a sieve plate 7 is installed in the shell 2, the internal sleeve 8 is installed on the intermediate frame 3, the clamping mechanism is connected to the internal sleeve 8 and the fixed rod 9, a plurality of swing holes 10 are equidistantly opened on the connecting plate 5, the fixed rod 9 is slidably connected in the fixed rod 9, a plurality of through holes 11 are opened on the side wall of the shell 2, and the clamping mechanism includes a telescopic rod 12 and a friction ring 1 3. A plurality of telescopic holes 14 are equidistantly provided on the side wall of the fixed rod 9, and a telescopic rod 12 is slidably connected in each telescopic hole 14. A friction ring 13 is installed on each telescopic rod 12, and the friction ring 13 fits in the telescopic hole 14. The internal thread of the fixed rod 9 is provided with a fixing bolt 15. The plurality of telescopic rods 12 respectively abut against the side wall of the fixing bolt 15, and the fixing bolt 15 is provided with a round head 16. A plurality of oblique grooves 17 are equidistantly provided on the side wall of the inner sleeve 8, and a slider 18 is slidably provided on each oblique groove 17. A plurality of one-way blocks 19 are equidistantly provided on each slider 18. The plurality of one-way blocks 19 are respectively fitted on the side wall of the fixed rod 9, and the plurality of one-way blocks 19 are stuck on the telescopic rod 12. A handle 20 is coaxially provided on the fixed rod 9, and the handle 20 is fitted on the inner sleeve 8. A return spring 21 is provided on each slider 18, and the return spring 21 is connected to the inner sleeve 8.
[0030] In this embodiment, when it is necessary to adjust the movable range of the sieve plate 7 according to different situations, first, since the inner sleeve 8 is installed on the outermost intermediate frame 3, the connecting plate 5 is rotated on the rotating shaft 4, and the movable range of the sieve plate 7 will change when the fixing rod 9 is inserted into different swing holes 10, it is necessary to select the corresponding swing hole 10, and then insert the corresponding fixing rod 9 into the inner sleeve 8 at the corresponding position. At this time, the fixing rod 9 will be inserted into the corresponding swing hole 10, so the swing amplitude of the impact block 6 can be changed, thereby changing the processing effect. When the fixing rod 9 is inserted into the inner sleeve 8, the fixing bolt 15 is threadedly connected. In the fixing rod 9, one end of the inner part of the telescopic rod 12 is against the side wall of the fixing rod 9, thereby ensuring the positioning of the telescopic rod 12. Then, due to the setting of the inclined slot 17, when the fixing rod 9 is pushed downward, it can slide downward and expand, and when pulled outward, it will shrink, and the one-way block 19 is stuck on the telescopic rod 12, thereby ensuring the fixing process. When it needs to be unlocked, it is only necessary to remove the fixing bolt 15. At this time, the telescopic rod 12 is not subject to the fixing force, and only the friction force of the friction ring 13 ensures that the telescopic rod 12 is limited in the telescopic hole 14. Therefore, when it is pulled again, it can be directly pulled out, thereby completing the unlocking process.
[0031] See also Figure 2 As an implementation method of the transmission mechanism: the transmission mechanism includes a transmission shaft 22 and a driven pulley 23. The transmission shaft 22 is rotatably connected to the housing 2. A plurality of intermediate frames 3 are provided, and the plurality of intermediate frames 3 are equidistantly installed on the transmission shaft 22. A motor 24 is provided on the support frame 1. A driving pulley 25 is provided on the protruding end of the motor 24. A belt 26 is engaged with the driving pulley 25, and the belt 26 is connected to the driven pulley 23.
[0032] More specifically, after the adjustment of the swing amplitude is completed, the raw material for preparing the aluminum alloy material is placed in the outer shell 2, and the transmission shaft 22 can be driven to rotate under the action of the motor 24, and then the raw material is crushed by the action of the impact block 6 and the sieve plate 7. When the raw material meets the diameter of the sieve plate 7, it can leak out, thereby completing the crushing process.
[0033] In summary, when the overall equipment is in use or running: when it is necessary to adjust the movable range of the sieve plate 7 according to different situations, first, since the inner sleeve 8 is installed on the outermost intermediate frame 3, and the connecting plate 5 is rotated on the rotating shaft 4, the movable range of the sieve plate 7 will change when the fixing rod 9 is inserted into different swing holes 10, so it is necessary to select the corresponding swing hole 10, and then insert the corresponding fixing rod 9 into the inner sleeve 8 at the corresponding position. At this time, the fixing rod 9 will be inserted into the corresponding swing hole 10, so the swing amplitude of the impact block 6 can be changed, thereby changing the processing effect. When the fixing rod 9 is inserted into the inner sleeve 8, the fixing bolt 15 is threadedly connected to the fixing rod 9. Therefore, the inner end of the telescopic rod 12 is against the side wall of the fixing rod 9, thereby ensuring the positioning of the telescopic rod 12, and then due to the inclined Due to the arrangement of the groove 17, when the fixing rod 9 is pushed downward, it can slide downward and expand, and when pulled outward, it will shrink, and the one-way block 19 is stuck on the telescopic rod 12, thereby ensuring the fixing process. When it needs to be unlocked, it is only necessary to remove the fixing bolt 15. At this time, the telescopic rod 12 is not subject to the fixing force, and only the friction force of the friction ring 13 ensures that the telescopic rod 12 is limited in the telescopic hole 14. Therefore, it can be directly pulled out when pulled again, thereby completing the unlocking process. After the adjustment of the swing amplitude is completed, the raw material for preparing the aluminum alloy material is placed in the outer shell 2, and the transmission shaft 22 can be driven to rotate under the action of the motor 24, and then the raw material is crushed under the action of the impact block 6 and the sieve plate 7. When the raw material meets the diameter of the sieve plate 7, it can leak out, thereby completing the crushing process.
[0034] In all the schemes mentioned above, the connection between the two components can be selected according to actual conditions by welding, bolt and nut connection, bolt or screw connection or other well-known connection methods, which will not be listed here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A processing and crushing device for preparing aluminum alloy materials, comprising a support frame (1), characterized in that: The support frame (1) is installed on the external equipment. The support frame (1) is provided with an adjustment mechanism. The adjustment mechanism includes a shell (2), a transmission mechanism, an intermediate frame (3), a rotating shaft (4), a connecting plate (5), an impact block (6), a screen plate (7), an internal sleeve (8), a clamping mechanism and a fixed rod (9). The shell (2) is installed on the support frame (1). The transmission mechanism is cooperatively connected to the shell (2) and the intermediate frame (3). The intermediate frame (3) is equipped with a rotating shaft (4). The connecting plate (5) is rotatably connected to the rotating shaft (4). The impact block (6) is installed on the connecting plate (5). A screen plate (7) is installed in the shell (2). The internal sleeve (8) is installed on the intermediate frame (3). The clamping mechanism is cooperatively connected to the internal sleeve (8) and the fixed rod (9). A plurality of swing holes (10) are equidistantly provided on the connecting plate (5). The fixed rod (9) is slidably connected to the fixed rod (9). A plurality of through holes (11) are provided on the side wall of the shell (2).
2. The processing and crushing device for preparing aluminum alloy materials according to claim 1, characterized in that: The clamping mechanism comprises a telescopic rod (12) and a friction ring (13); a plurality of telescopic holes (14) are equidistantly provided on the side wall of the fixed rod (9); a telescopic rod (12) is slidably connected in each of the telescopic holes (14); a friction ring (13) is mounted on each of the telescopic rods (12); and the friction ring (13) fits in the telescopic hole (14).
3. The processing and pulverizing device for preparing aluminum alloy materials according to claim 2, characterized in that: The fixing rod (9) is internally threaded with a fixing bolt (15), and the plurality of telescopic rods (12) respectively abut against the side walls of the fixing bolt (15), and the fixing bolt (15) is provided with a round head (16).
4. The processing and pulverizing device for preparing aluminum alloy materials according to claim 3, characterized in that: A plurality of inclined grooves (17) are equidistantly provided on the side wall of the inner sleeve (8), a slider (18) is slidably provided on each inclined groove (17), and a plurality of one-way blocks (19) are equidistantly provided on each slider (18).
5. The processing and pulverizing device for preparing aluminum alloy materials according to claim 4, characterized in that: The plurality of one-way blocks (19) are respectively attached to the side walls of the fixed rod (9), and the plurality of one-way blocks (19) are clamped on the telescopic rod (12).
6. The processing and pulverizing device for preparing aluminum alloy materials according to claim 5, characterized in that: A handle (20) is coaxially provided on the fixing rod (9), and the handle (20) is fitted on the inner sleeve (8). Each of the sliders (18) is provided with a return spring (21), and the return spring (21) is connected to the inner sleeve (8).
7. The processing and pulverizing device for preparing aluminum alloy materials according to claim 1, characterized in that: The transmission mechanism comprises a transmission shaft (22) and a driven wheel (23); the transmission shaft (22) is rotatably connected to the housing (2); a plurality of intermediate frames (3) are provided, and the plurality of intermediate frames (3) are respectively and equidistantly mounted on the transmission shaft (22).
8. The processing and pulverizing device for preparing aluminum alloy materials according to claim 7, characterized in that: The support frame (1) is provided with a motor (24), a driving wheel (25) is provided on the protruding end of the motor (24), a belt (26) is meshed on the driving wheel (25), and the belt (26) is connected to the driven wheel (23).