Lithium battery defect detection device
By designing a lithium battery defect detection device with a belt conveyor, a fixed frame and a flip assembly, the problem of two-side detection of lithium batteries is solved, and efficient and comprehensive defect detection effects are achieved.
Patent Information
- Application Number
- CN202422963063.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-12-02
AI Technical Summary
During the existing lithium battery production process, scratches and dents may appear on both sides of the lithium battery, and existing detection devices are unable to effectively detect defects on both sides of the battery.
A lithium battery defect detection device was designed, which includes a belt conveyor, a fixing frame, a sorting component and a flipping component. An industrial camera is used to detect both sides of the battery, and the flipping component enables the battery to be flipped 180 degrees to ensure that both sides can be inspected.
It achieves efficient inspection of both sides of lithium batteries, reduces the risk of quality affected by surface defects, and improves the comprehensiveness and accuracy of inspection.
Smart Images

Figure CN223325039U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lithium battery production, in particular to a lithium battery defect detection device. Background Art
[0002] A lithium battery is a rechargeable battery that uses the chemical energy transferred between lithium ions and positive and negative electrodes to store and release electrical energy. It is usually composed of a lithium ion positive electrode, a negative electrode, an electrolyte, and a separator. Lithium batteries have become one of the most commonly used battery types in many portable electronic devices, power tools, electric vehicles, and energy storage systems.
[0003] A Chinese patent with the announcement number CN215218590U discloses a lithium battery surface defect detection device, which includes a support base plate, six support columns fixedly connected to the top of the support base plate, bearings fixedly connected to the support columns, a rotating shaft rotatably connected to the bearings, a mounting plate fixedly connected to one side of one of the support columns, a servo motor fixedly connected to the top of the mounting plate, and the output shaft of the servo motor passing through one of the bearings and fixedly connected to one of the rotating shafts. The beneficial effect is that the lithium battery surface defect detection device, by providing a servo motor, when the servo motor is in operation, the output shaft of the servo motor can drive one of the rotating shafts and two of the synchronous pulleys to rotate, and then, by virtue of the meshing action between the synchronous pulley and the synchronous belt, can drive the other two rotating shafts and the other four synchronous pulleys to rotate, thereby achieving the purpose of driving the annular belt to rotate.
[0004] However, in the above technical solution, the lighting conditions are improved only by adding lights and the batteries are classified by the rotation of the wheel. However, during the production process, scratches and dents may appear on both sides of the lithium battery due to processing reasons, and defect detection needs to be performed on both sides of the battery. Utility Model Content
[0005] The purpose of the utility model is to address the problems existing in the background technology and to provide a lithium battery defect detection device.
[0006] The technical solution of the utility model is as follows: a lithium battery defect detection device, comprising a frame, which is connected to a belt conveyor; two fixed frames are arranged in parallel, the fixed frames are connected to the same side of the frame, and the fixed frames are connected to industrial cameras; two sorting components are arranged in parallel, and the sorting components are connected to the frame; when the sorting components are in use, the moving end of the sorting components promotes the movement and classification of batteries detected by the industrial camera; a flipping component is arranged between the two parallel sorting components, and the flipping component is connected to the frame; when the flipping component is in use, the rotating end of the flipping component rotates with one location as the center of a circle, driving the battery to flip.
[0007] Preferably, the fixed frame consists of a fixed base, a first telescopic device and a support plate, the parallel fixed base is connected to the frame, the first telescopic device is connected to the fixed base, the output end of the first telescopic device is connected to the support plate, and the industrial camera is connected to the support plate.
[0008] Preferably, each support plate is connected with a fill light.
[0009] Preferably, the sorting component includes a second telescopic device, which is connected to a mounting plate, the mounting plate is connected to the frame, and the output end of the second telescopic device is connected to a connecting plate; a push plate, which is connected to the connecting plate, and the push plate is connected to a protective layer on the side away from the connecting plate; a collecting box, which is arranged parallel to the first telescopic device, and the collecting box is provided with a feed port on the side close to the push plate.
[0010] Preferably, a buffer layer is connected to each collecting box.
[0011] Preferably, the flip assembly includes a mounting base, which is connected to the frame; a third telescopic device, which is connected to the mounting base, and the telescopic end of the third telescopic device is connected to a connecting block; a rack, which is arranged parallel to the mounting base, and one end of the rack is connected to the connecting block; two fixed seats are arranged in parallel, and the fixed seats are connected to the frame; a rotating shaft, one end of which is rotatably connected to the fixed seat, and the other end of the rotating shaft passes through another fixed seat and is connected to a gear, and the gear and the rack are meshed and transmitted; a clamping member, which is connected to the rotating shaft; an auxiliary member, which is arranged in front of the reversal assembly, and the auxiliary member is connected to the frame.
[0012] Preferably, the clamping member consists of a connecting rod, a rotating plate and a suction cup, the connecting rod is connected to the rotating shaft, the rotating plate is connected to one end of the connecting rod, a groove for accommodating the battery is opened on the rotating plate, and a plurality of evenly distributed suction cups are connected in the groove.
[0013] Preferably, the auxiliary component consists of a support base and a baffle, the symmetrically arranged support base is connected to the frame, both ends of the baffle are connected to the support base, and the baffle is located upstream of the clamping component.
[0014] Compared with the prior art, the above technical solution of the present invention has the following beneficial technical effects:
[0015] In the present invention, the mobile end of the sorting component drives the movement and classification of batteries inspected by the industrial camera, and the industrial cameras at the upstream and downstream sides detect whether both sides of the battery are qualified, thereby distinguishing qualified and defective lithium batteries to facilitate subsequent centralized processing. The rotating end of the flipping component will rotate with the rotating end itself as the center of the circle, and the rotating end drives the battery to flip 180 degrees to turn it over, so that the industrial camera takes turns to shoot and inspect both sides of the battery. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional diagram of the utility model;
[0017] Figure 2 for Figure 1 A magnified view of the structure at point A;
[0018] Figure 3 for Figure 1 A magnified view of the structure at point B;
[0019] Figure 4 for Figure 1 Schematic diagram of the top view.
[0020] Figure markings: 1. Frame; 2. Belt conveyor; 3. Fixed frame; 4. Industrial camera; 5. Fixed base; 6. First telescopic device; 7. Support plate; 8. Fill light; 9. Second telescopic device; 10. Connecting plate; 11. Push plate; 12. Collecting box; 13. Mounting seat; 14. Third telescopic device; 15. Connecting block; 16. Rack; 17. Fixed seat; 18. Rotating shaft; 19. Gear; 20. Clamping part; 21. Auxiliary part; 22. Connecting rod; 23. Rotating plate; 24. Suction cup; 25. Support seat; 26. Baffle. DETAILED DESCRIPTION
[0021] Example 1
[0022] like Figures 1-4 As shown, the present invention proposes a lithium battery defect detection device, comprising a frame 1, a belt conveyor 2, a fixing frame 3, a sorting assembly, and a flip assembly. The frame 1 is connected to both sides of the belt conveyor 2. Two fixing frames 3 are arranged in parallel and connected to the same side of the frame 1. The fixing frames 3 are both connected to an industrial camera 4.
[0023] In an optional embodiment, the fixed frame 3 is composed of a fixed base 5, a first telescopic device 6, and a support plate 7. The fixed base 5 arranged in parallel is connected to the frame 1, the first telescopic device 6 is connected to the fixed base 5, and the output end of the first telescopic device 6 is connected to the support plate 7; the first telescopic device 6 can be selected from but not limited to an electric telescopic rod; the industrial camera 4 is connected to the support plate 7;
[0024] Two sorting components are arranged in parallel and connected to the rack 1; when the sorting components are in use, the moving end of the sorting components drives the batteries detected by the industrial camera 4 to move and classify; the flipping component is arranged between the two parallel sorting components and connected to the rack 1; when the flipping component is in use, the rotating end of the flipping component rotates with one location as the center of the circle, driving the battery to flip 180 degrees.
[0025] In an optional embodiment, each support plate 7 is connected to a fill light 8; the fill light 8 improves the lighting condition in poor light conditions to prevent misjudgment.
[0026] Example 2
[0027] like Figure 1 As shown, a lithium battery defect detection device proposed by the present invention, compared with the first embodiment, the present embodiment records the detailed structure of the sorting component, the sorting component includes a second telescopic device 9, a connecting plate 10, a push plate 11 and a collection box 12, the second telescopic device 9 is connected to a mounting plate, the mounting plate is connected to the frame 1, the output end of the second telescopic device 9 is connected to the connecting plate 10; the push plate 11 is connected to the connecting plate 10, and the side of the push plate 11 away from the connecting plate 10 is connected to a protective layer; the protective layer can be selected from but not limited to a rubber layer; the collection box 12 is arranged parallel to the first telescopic device 6, and the collection box 12 is provided with a feed port on the side close to the push plate 11;
[0028] In an optional embodiment, a buffer layer is connected to the collection box 12; the buffer layer is selected from but not limited to a rubber layer and a sponge layer, both of which can provide buffering to prevent the risk of explosion and fire caused by the lithium batteries colliding with each other and falling.
[0029] Example 3
[0030] like Figure 1-Figure 3 As shown, a lithium battery defect detection device proposed by the present invention, compared with the second embodiment, the detailed structure of the flip assembly is recorded in this embodiment, which includes a mounting seat 13, a third telescopic device 14, a connecting block 15, a rack 16, a fixed seat 17, a rotating shaft 18, a gear 19, a clamping member 20 and an auxiliary member 21. The mounting seat 13 is connected to the frame 1, the third telescopic device 14 is connected to the mounting seat 13, and the telescopic end of the third telescopic device 14 is connected to the connecting block 15; the third telescopic device 14 is selected from but not limited to a hydraulic cylinder; the rack 16 is arranged parallel to the mounting seat 13, one end of the rack 16 is connected to the connecting block 15, two fixed seats 17 are arranged in parallel, the fixed seat 17 is connected to the frame 1, one end of the rotating shaft 18 is rotatably connected to the bearing of the fixed seat 17, the other end of the rotating shaft 18 passes through another fixed seat 17 to connect the gear 19, the gear 19 is meshed with the rack 16 for transmission connection, and the clamping member 20 is connected to the rotating shaft 18;
[0031] In an optional embodiment, the clamping member 20 is composed of a connecting rod 22, a rotating plate 23, and a suction cup 24. The connecting rod 22 is connected to the rotating shaft 18, and the rotating plate 23 is connected to one end of the connecting rod 22. The rotating plate 23 is provided with a groove for accommodating the battery, and a plurality of evenly distributed suction cups 24 are connected to the groove.
[0032] The auxiliary component 21 is arranged in front of the reversing assembly, and the auxiliary component 21 is connected to the frame 1;
[0033] In an optional embodiment, the auxiliary component 21 is composed of a support base 25 and a baffle 26. The symmetrically arranged support base 25 is connected to the frame 1, and both ends of the baffle 26 are connected to the support base 25. The baffle 26 is located upstream of the clamping component 20.
[0034] In summary, when the present invention is used, the assembled lithium batteries are transported to the belt conveyor 2 by the upstream process or conveying equipment, and are gradually moved to the bottom of the upstream fixed frame 3 through the conveying of the conveyor belt on the belt conveyor 2. The fixed frame 3 can adjust the length of the telescopic end of the first telescopic device 6 according to the different sizes of batteries to adjust the height of the support plate 7 and the industrial camera 4 so that they are in a suitable shooting position. The fill light 8 on the support plate 7 can improve the lighting conditions to prevent misjudgment caused by poor lighting conditions. After the lithium battery is photographed by the industrial camera 4, it is judged whether it is a low-quality product through connection with a computer and other equipment. If it is a low-quality product, the second telescopic device 9 is activated, and the telescopic end of the second telescopic device 9 pushes the connecting plate 10 and the push plate 11 to push the lithium battery into the collection box 12 for storage. If the lithium battery is a qualified product on this side, it can pass normally. The lithium battery is gradually separated from the baffle 26 as it is transported by the conveyor belt. Contact, the triangular shape of the baffle 26 causes one end to be gradually lifted, and the lithium battery falls above the rotating plate 23, and then the negative pressure generated by the suction of the suction cup 24 attracts and fixes the lithium battery, and the movement of the telescopic end of the third telescopic device 14 drives the connecting block 15 and the rack 16 to move back and forth in the horizontal direction, and the engagement of the rack 16 with the gear 19 drives the rotating shaft 18 to rotate, and the connecting rod 22 on the rotating shaft 18 and the rotating plate 23 rotate 180 degrees or more with the rotating shaft 18 as the center of the circle. The lithium battery in the groove on the rotating plate 23 is brought close to the conveyor belt, and the suction is stopped by the suction cup 24 to place it on the conveyor belt. The lithium battery can be transported by the conveyor belt and its other end is inspected by the industrial camera 4. The method and steps are the same as those of the sorting component upstream. After both sides of the lithium battery are inspected, the possible defects on its surface are greatly reduced, thereby avoiding the quality of the lithium battery being affected by surface defects.
[0035] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A lithium battery defect detection device, characterized in that: include A frame (1) connected to a belt conveyor (2); Two fixed frames (3) are provided in parallel, the fixed frames (3) are connected to the same side of the frame (1), and the fixed frames (3) are both connected to an industrial camera (4); Two sorting components are arranged in parallel and connected to the frame (1); when the sorting components are in use, the moving end of the sorting components pushes the batteries detected by the industrial camera (4) to move and classify; The flip assembly is arranged between two parallel sorting assemblies and is connected to the frame (1); when the flip assembly is in use, the rotating end of the flip assembly rotates with a location as the center of the circle, driving the battery to flip 180 degrees.
2. A lithium battery defect detection device according to claim 1, characterized in that: The fixed frame (3) is composed of a fixed base (5), a first telescopic device (6) and a support plate (7); the fixed base (5) arranged in parallel is connected to the frame (1); the first telescopic device (6) is connected to the fixed base (5); the output end of the first telescopic device (6) is connected to the support plate (7); and the industrial camera (4) is connected to the support plate (7).
3. The lithium battery defect detection device according to claim 2, characterized in that: The supporting plates (7) are all connected with fill lights (8).
4. The lithium battery defect detection device according to claim 1, characterized in that: Sorting components include A second telescopic device (9) is connected to a mounting plate, the mounting plate is connected to the frame (1), and an output end of the second telescopic device (9) is connected to a connecting plate (10); A push plate (11) is connected to the connecting plate (10), and a protective layer is connected to the side of the push plate (11) away from the connecting plate (10); The collecting box (12) is arranged in parallel with the first telescopic device (6), and a feeding port is provided on a side of the collecting box (12) close to the push plate (11).
5. The lithium battery defect detection device according to claim 4, characterized in that: A buffer layer is connected inside each collecting box (12).
6. The lithium battery defect detection device according to claim 1, characterized in that: Flip assembly includes A mounting base (13) connected to the frame (1); A third telescopic device (14) is connected to the mounting seat (13), and a telescopic end of the third telescopic device (14) is connected to a connecting block (15); A rack (16) is arranged parallel to the mounting seat (13), and one end of the rack (16) is connected to the connecting block (15); Two fixed seats (17) are arranged in parallel, and the fixed seats (17) are connected to the frame (1); A rotating shaft (18) has one end rotatably connected to a fixed seat (17), and the other end of the rotating shaft (18) passes through another fixed seat (17) and is connected to a gear (19), and the gear (19) is meshed and transmission-connected with the rack (16); a clamping member (20) connected to the rotating shaft (18); An auxiliary component (21) is arranged in front of the reversing assembly, and the auxiliary component (21) is connected to the frame (1).
7. The lithium battery defect detection device according to claim 6, characterized in that: The clamping member (20) is composed of a connecting rod (22), a rotating plate (23) and a suction cup (24). The connecting rod (22) is connected to the rotating shaft (18). The rotating plate (23) is connected to one end of the connecting rod (22). A groove for accommodating batteries is provided on the rotating plate (23). A plurality of evenly distributed suction cups (24) are connected in the groove.
8. The lithium battery defect detection device according to claim 6, characterized in that: The auxiliary component (21) is composed of a support base (25) and a baffle (26). The symmetrically arranged support base (25) is connected to the frame (1). Both ends of the baffle (26) are connected to the support base (25). The baffle (26) is located upstream of the clamping component (20).
Citation Information
Patent Citations
Lithium battery surface defect detection device
CN215218590U